NXP Semiconductors UM10525 User Manual

UM10525
120 V 20 W CFL demo board using the UBA2212
Rev. 1 — 19 April 2012 User manual
Document information
Info Content Keywords UBA2212, demo board, CFL, boost, 120 V (AC), 20 W Abstract This document is a user manual for the UBA2212 120 V, 20 W demo
board
UM10525 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2012. All rights reserved.
User manual Rev. 1 — 19 April 2012 2 of 21
Contact information
For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: salesaddresses@nxp.com
NXP Semiconductors
UM10525
120 V 20 W CFL demo board using the UBA2212
Revision history
Rev Date Description
v.1 20120419 first issue
UM10525 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2012. All rights reserved.
User manual Rev. 1 — 19 April 2012 3 of 21
NXP Semiconductors
UM10525
120 V 20 W CFL demo board using the UBA2212
1. Introduction
The UBA2212 series is a family of high voltage monolithic integrated circuits for driving Compact Fluorescent Lamps (CFL) in half-bridge configurations. It is derived from the UBA2211 IC and modified to drive a 120 V (AC) application. The UBA2212 contains a boost feature, which boosts the lamp current for a certain time after ignition. This feature results in faster CFL warm-up and more light after ignition.
Run-up time is one of the key requirements for CFL. Normally, it is measured from the time lamp was powered until 80 % of light output is reached. Run-up time is long if a high temperature amalgam burner is used or a lamp is ignited in cold environment. The UBA2212 is designed to meet the needs of these situations in both indoor and outdoor applications.
In addition to the boost feature, the UBA2212 has the following features:
Fixed frequency preheat with an adjustable preheat time
RMS current control
Saturation Current Protection (SCP)
OverTemperature Protection (OTP)
Capacitive Mode Protection (CMP)
This user manual is intended to describe a 120 V, 20 W application demo board using the UBA2212CT. See the UBA2212 data sheet for the functional description of this IC.
UM10525 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2012. All rights reserved.
User manual Rev. 1 — 19 April 2012 4 of 21
NXP Semiconductors
UM10525
120 V 20 W CFL demo board using the UBA2212
2. Safety Warning
The demo board is powered by AC mains voltage. Avoid touching the board when power is applied. An isolated housing is obligatory when used in uncontrolled, non-laboratory environments. Always provide galvanic isolation of the mains phase using a variable transformer. The following symbols identify isolated and non-isolated devices.
WARNING Lethal voltage and fire ignition hazard
The non-insulated high voltages that are present when operating this product, constitute a risk of electric shock, personal injury, death and/or ignition of fire.
This product is intended for evaluation purposes only. It shall be operated in a designated test area by personnel qualified according to local requirements and labor laws to work with non-insulated mains voltages and high-voltage circuits. This product shall never be operated unattended.
a. Isolated b. Non-isolated
Fig 1. Isolated and non-isolated symbols
019aab173
019aab174
UM10525 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2012. All rights reserved.
User manual Rev. 1 — 19 April 2012 5 of 21
NXP Semiconductors
UM10525
120 V 20 W CFL demo board using the UBA2212
3. Specifications
Table 1. Demo board specification
Parameter State Value Comment
AC line input voltage - 96 V (AC) to 144 V (AC) board optimized for 120 V (AC), 60 Hz. Lamp voltage (V
lamp
) steady 100 V measured at 120 V (AC) mains; GE T3 Spiral 20 W
burner used; Table 2 on page 10
Lamp current (I
lamp
)170mA
Operating frequency (f
osc
)
45 kHz
Power Factor >0.58 Preheat current (I
ph
) preheat 150 mA constant preheat current at 96 V (AC) to 144 V (AC);
Table 2 on page 10
Preheat time (tph)0.8s Lamp current (I
lamp
) boost 255 mA measured at 120 V (AC) mains; see Figure 5 on page 8
and Table 2 on page 10
boost time (t
bst
)40s
transition time from boost to burn (t
t(bst-burn)
)
2s
Fig 2. Photographs of a 20 W CFL Application with a UBA2212
UM10525 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2012. All rights reserved.
User manual Rev. 1 — 19 April 2012 6 of 21
NXP Semiconductors
UM10525
120 V 20 W CFL demo board using the UBA2212
4. Schematic and functional description
4.1 Functional description
The bridge rectifier (D1 to D4) rectifies the AC input power. The bulk storage capacitor C
BUF
filters the rectified DC voltage. Power inductor L
FILT
and capacitor C
BUF
form an LC
filter, which attenuates conducted differential mode EMI noise. Fusible resistor R
fuse
provides protection against overcurrent failure. During start-up, the internal current source connected to HV pin provides power. Once
capacitor C
DVDT
is charged, it provides the dV/dt supply for normal operation. Capacitor
C
FS
provides the high-side floating supply output and Capacitor C
VDD
is used for VDD
bypass. C5 and inductor L2 primary winding (N1) form an LC tank translating power into the
burner. The L2 secondary windings N2 and N3 preheat the burner filaments. If preheat is not required in the application, leave off secondary windings and short the filaments. C8 is DC blocking capacitor. R
CSI
is used for burner current sensing during boost and RMS
states. R
osc
and C
osc
determine the nominal oscillating frequency based on the Built-in 555-timer
function. The input to the SW pin generates the V
SW
signal which determines the preheat
time. Capacitor C
CB
sets the boost time.
4.2 Timing
The UBA2212 based 20 W demo board provides all the fu nctio ns ne eded for co rr ect CFL operation. These functions include preheat, ignition, boost and on-state operation.
Several protection features safeguard the correct operation of the CFL and controller IC. The typical system timing is shown in Figure 4
.
Fig 3. Typical UBA2212 Circuit for compact fluorescent lamp application
001aan371
R
fuse
D3
C
BUF
C5 C8
C7
C6
L2
R
CSI
C
DVDT
C
osc
C
CB
C
VDD
R
osc
C
SW
C
FS
L
FILT
D2
D4D1
U1
OUT
114
FS
SGND
213
SGND
HV
312
SENSE
PGND
411
SGND
DVDT
510
CSI
V
DD
69
CB
RC
78
SW
CFL
AC input
L_N
L_L
UBA2212
UM10525 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2012. All rights reserved.
User manual Rev. 1 — 19 April 2012 7 of 21
NXP Semiconductors
UM10525
120 V 20 W CFL demo board using the UBA2212
In preheat, current ISW charges capacitor CSW generate the preheat timing (tph). Capacitor C
CB
connected to pin CB is connected to the boost timer inpu t to con tr ol th e
boost time. After preheat, the C
CB
voltage sweeps up and down at the boost timing (t
bst
).
The boost ends after 25 C
CB
sweeping cycles.
The transition from the boost state to the burn state is triggered when the boost timer indicates the end of the boost state. During the boost to burn tra ns i tion , th e bo os t transition timer is active. The timer defines transition time which is also realized using capacitor C
CB
on CB pin.
When the RMS current control circuit leaves the system operating at the normal lamp current, it enters the burn state. In this state, a feedback loop controls the V
SW
voltage on pin SW. This feature makes the lamp current independent mains or lamp voltage variations.
Fig 4. Timing sequence of the system
001aan302
preheat
V
CB
V
SW
VCO input
burn
time (s)
ignition and boost
transition
V
lamp
f
osc(nom)
... ...
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