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outputs, and supply terminals. This reference design may be used with any development system or other
source of I/O signals by simply connecting it to the host MCU or computer board via off-the-shelf cables. Final
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The goods provided may not be complete in terms of required design, marketing, and or manufacturing related
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Should this reference design not meet the specifications indicated in the kit, it may be returned within 30 days
from the date of delivery and will be replaced by a new kit.
Freescale reserves the right to make changes without further notice to any products herein. Freescale makes
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Freescale’s analog product development boards help to easily evaluate Freescale products. These tools support analog mixed signal and
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reduction, ease of design, lower system cost and improved performance in powering state of the art systems.
•Go to www.freescale.com/analogtools
•Locate your kit
•Review your Tool Summary Page
•Look for
•Download documents, software, and other information
Once the files are downloaded, review the user guide in the bundle. The user guide includes setup instructions, BOM and schematics.
Jump start bundles are available on each tool summary page with the most relevant and current information. The information includes
everything needed for design.
4Freescale Semiconductor, Inc.
RDAIRPABPSI5UG , Rev. 2.0
Getting Started
2.2Required Equipment
Minimum equipment required:
•Power supply (Power Plug or Laboratory Power Supply), with 12 V/2 Amp min current capability
•Oscilloscope (preferably 4-channel) with current probe(s)
•ECU Wiring Harness (included in the RDAIRBAGPSI5-1 kit)
•PSI5 Satellites Sensors (included in the RDAIRBAGPSI5-1 kit)
•Typical loads: 1.2 Ohm/2 Ohm for squibs, switch to ground for DC Sensors, LEDs for GPOs
All software tools can be downloaded under Software & Tools tab of the RDAIRBAGPSI5 webpage. Registration might be required in order
to get access to the relevant files.
Recommended equipment for software development:
•Freescale CodeWarrior 10.5 or greater for Qorivva MCUs (Eclipse IDE) family installed: http://www.freescale.com/arp
•Airbag System Evaluation Software (source code): http://www.freescale.com/arp
•USB A-B cable
•P&E USB Multilink Debugger for Power Architecture:
•FTDI Drivers installed for serial communication: http://www.ftdichip.com/Drivers/VCP.htm
Freescale Semiconductor5
RDAIRPABPSI5UG , Rev. 2.0
Understanding the System
3Understanding the System
The Freescale Airbag Reference Platform (ARP) is an application demonstrator system which provides an airbag Electronic Control Unit
(ECU) implementation example using complete Freescale standard products for the growing automotive safety segment. The GUI
firmware does not constitute a true airbag application but is intended to demonstrate features and capabilities of Freescale's standard
products aimed at the airbag market.
The ARP addresses a mid-range airbag market segment, with up to eight squib drivers (for squibs and seatbelt pre-tensioners) and four
satellite sensor interfaces supporting four or more high g collision sensors positioned around the vehicle. All other vehicle infrastructure
(including seat belt sensors and vehicle communications networks) and ECU functions (including full power supply architecture and a local
mid g X/Y safing sensor) are also supported.
The new ARP hardware is implemented using a standard Freescale Qorivva 32-bit microcontroller (MPC560xP), Analog (MC33789 and
MC33797). In the case of sensors, the families include both local ECU and PSI5 satellite sensors. The ARP implements a system safety
architecture based on the features in the standard products supported by appropriate firmware.
The example ECU is implemented on a single Printed Circuit Board (PCB). Vehicle functions - in principal, satellite sensors, seat belt
switches and warning lamps - can be accessed thanks to the ECU cables.
This User Manual is intended to detail the available hardware functionality and related software drivers (firmware) offered in the Freescale
ARP.
The high level system block diagram here outlines the way the Freescale standard products are used to implement an example airbag
ECU.
6Freescale Semiconductor, Inc.
Figure 2. RDAIRBAGPSI5 Block Diagram
RDAIRPABPSI5UG , Rev. 2.0
3.1Device Features and Functional Description
This reference design features the following Freescale products:
Table 1. Airbag Reference Platform Device Features
DeviceDescriptionFeatures
Understanding the System
MPC560xP
MC33789
MMA68xx
MC33797
MC33901
MMA52xx
MMA51xx
Qorivva 32-bit Microcontroller
Airbag System Basis Chip (PSI5)
ECU Local X/Y Accelerometer
Four Channel Squib Driver
High Speed CAN Physical Layer
High G Collision Satellite Sensor
• Scalable MCU family for safety applications
• e200z0 Power Architecture 32-bit core up to 64 MHz
• Scalable memory, up to 512 KB flash
• Power supply for complete ECU
• Up to four Satellite Sensor interfaces (PSI5)
• Up to nine configurable switch input monitors for simple switch, resistive and
Hall-effect sensor interface
• Safing block and watchdog
• LIN 2.1 physical layer interface
• ±20 g to ±120 g full-scale range, independently specified for each axis
• SPI-compatible serial interface
• 10-bit digital signed or unsigned SPI data output
• Independent programmable arming functions for each axis
• 12 low-pass filter options, ranging from 50 Hz to 1000 Hz
• Four channel high-side and low-side 2.0 A FET switches
• Externally adjustable FET current limiting
• Adjustable current limit range: 0.8 to 2.0 A
• Diagnostics for high-side safing sensor status
• Resistance and voltage diagnostics for squibs
• 8-bit SPI for diagnostics and FET switch activation
• ISO11898-2 and -5 compatible
• Standby mode with remote CAN wake-up on some versions
• Very low current consumption in standby mode, typ. 8 µA
• Excellent EMC performance supports CAN FD up to 2 Mbps
• ±60 g to ±480 g full-scale range
• PSI5 Version 1.3 Compatible (PSI5-P10P-500/3L)
• Selectable 400 Hz, 3 pole, or 4 pole low-pass Filter
• X-axis (MMA52xx) and Z-axis (MMA51xx) available
3.1.1MPC5602P - Microcontroller
This microcontroller is a member of the highly successful Qorivva MPC560xP family of automotive microcontrollers.
It belongs to an expanding range of automotive-focused products designed to address chassis applications as well as airbag applications.
The advanced and cost-efficient host processor core of this automotive controller family complies with the Power Architecture® embedded
category. It operates at speeds of up to 64 MHz and offers high performance processing optimized for low power consumption. It
capitalizes on the available development infrastructure of current Power Architecture® devices and is supported with software drivers,
operating systems and configuration code to assist with users implementations.
Freescale Semiconductor7
RDAIRPABPSI5UG , Rev. 2.0
Understanding the System
3.1.2MC33789 - Airbag System Basis Chip
This device implements all vehicle sensor interfaces and the airbag system support functions:
3.1.2.1Power Supply Block
•A switched-mode power supply DC-DC converter in a boost configuration to generate the high voltage level (33 V), in
which energy is stored in the autarky capacitor, and used to allow continued operation of the airbag system for a defined
time following a collision, which leads to disconnection of the battery
•A switched-mode power supply DC-DC converter in a buck configuration, to efficiently step down the boost supply to a
level suitable for supplying the satellite sensors interfaces (9.0 V) and further regulators, for the local ECU supplies
•A switched capacitor charge pump to double the output of the buck converter, for use in supplying the necessary voltage
for the PSI5 sync pulse generation (18 V)
•A linear regulator to provide the local logic supply (5.0 V) for ECU devices i.e. microcontroller, local sensor, squib driver
3.1.2.2Safing Block
This block includes a SPI monitor which inputs all inertial sensors (PSI5 satellites and onboard sensors) read by the microcontroller over
the sensor SPI interface, and compares it to pre-defined threshold acceleration values for each local and vehicle collision sensor. Based
on this comparison, where the threshold is exceeded in three consecutive acquisition cycles, the system is armed by enabling the safing
outputs, which in turn enables the squib drivers, so that the application can fire the necessary squibs based on the airbag algorithm results.
3.1.2.3DC Sensors Interface
A low speed (DC) interface which connects to resistive, simple switch and hall effect sensors which are used to check whether seat belts
are being worn through seat belt switches and seat position through seat track sensors.
3.1.2.4PSI5 Satellite Sensors Interface
Four Satellite sensors interfaces, which connect to collision sensors distributed around the vehicle. The interfaces are implemented based
on the PSI5 V1.3 specification, and can operate in synchronous modes. It detects current drawn by the satellite and translates the
current-modulated satellite messages into digital data, which the MCU retrieves via the SPI interface.
3.1.2.5LIN Physical Layer
For connection to vehicle diagnostic interface (K-line) or Occupant Classification System.
3.1.2.6Lamp Driver
A flexible high or low-side driver which can be configured in hardware which supports PWM driven LED or warning lamp driver.
3.1.2.7Diagnostics
A number of measures which allow diagnosis of implemented functions on the system basis chip, e.g. all voltage supplies including power
transistor temperature monitors, autarky capacitor ESR, etc.
3.1.2.8Additional Communication Line
MC33789 is designed to support the Additional Communication Line (ACL) aspect of the ISO-26021 standard, which requires an
independent hardwired signal (ACL) to implement the scrapping feature.
8Freescale Semiconductor, Inc.
RDAIRPABPSI5UG , Rev. 2.0
Understanding the System
3.2MMA6813KW - ECU Local Sensor
The ECU local sensor acceleration data is used by the airbag application to cross check the acceleration data received from the satellite
collision sensors, to confirm that a collision is really happening, and that airbags need to be deployed.
The local sensor used in the ARP is dual channel, and confirms both frontal and side impacts. In addition, the MMA68xx includes its own
safing block, which will compare the measured acceleration to configurable thresholds and set safing outputs accordingly. This function is
used in the ARP to enable the squib drivers, and therefore be an independent part of the system safing architecture - both the safing blocks
in the system basis chip and in the local sensor must enable the squib drivers before the application is able to fire the appropriate squibs.
3.3MC33797 - Four Channel Squib Driver
Each channel consists of a high-side and a low-side switch. The ARP uses two MC33797 devices connected in cross-coupled mode, i.e.
high-side switch from one device and low-side switch from the other, connected to each squib or seat belt pre-tensioner. This ensures no
single point of failure in the squib output stage.
The MC33797 implements a comprehensive set of diagnostic features that allows the application to ensure that the squib driver stage is
operating correctly.
3.4MMA5xxx - High G Satellite Collision Sensor
A single channel acceleration sensor operating in the range of 60 - 480g (depending on G-cell fitted), which includes a PSI5 V1.3 interface
for direct connection to the system basis chip. The device can operate in either asynchronous (point-to-point single sensor connection) or
synchronous (bus mode with multiple sensors connected to each interface) mode. The device can be used either for frontal collisions or
side impacts. For more information about PSI5, please refer to the PSI5 standard specification for airbag systems:
http://psi5.org/
Freescale Semiconductor9
RDAIRPABPSI5UG , Rev. 2.0
Getting to know the Hardware
24-pin connector32-pin connector
4Getting to know the Hardware
4.1Overview
RDAIRBAGPSI5 is an eight loops airbag system ECU. Figure 3 shows all the main components of an airbag ECU hardware. Table 2 lists
all the functions performed by each component.
Figure 3. Board Description
Table 2. Board Description
NameDefinition
x2 4ch Squibs Driver MC33797x2 Four channels Squibs Driver configured in cross-coupled mode to make an eight firing loops airbag
system
Central Accelerometer MMA68xxCentral Accelerometer, also called Local Safing Sensor, designed for use in automotive airbag systems
CAN HS Transceiver MC33901Physical interface between the CAN protocol controller of an MCU and the physical dual wires of the
CAN bus
JTAG ConnectorP&E USB Multilink Debugger
FTDI Connector (RS232)USB to serial communication connector for GUI application
32-bit MCU MPC5602PQorivva Power Architecture MCU for Chassis and Safety Application
PSI5 Airbag System Basis Chip MC33789Airbag System Basis Chip (SBC) with Power Supply and PSI5 Sensor Interface
On-Board Front Airbags Deployment LEDs2x LEDs used to indicate a front impact Deployment event: Front Driver and/or Front Passenger
10Freescale Semiconductor, Inc.
RDAIRPABPSI5UG , Rev. 2.0
Getting to know the Hardware
REDD2,3,4,5
OrangeD6
GreenD7
YellowD1
Table 2. Board Description (continued)
NameDefinition
On-Board Side Airbags Deployment LEDs2x LEDs used to indicate a side impact Deployment event: Rear Right and/or Rear Left
Energy Reserve CapacitorAutarky Capacitor used as Energy Reserve in case of Battery disconnection
4.2LED Display
This section describes the LEDs on the lower portion of the RDAIRBAGPSI5 board.
Figure 4. LED Locations
The following LEDs are provided as visual output devices for the RDAIRBAGPSI5 board:
1.LED D1 indicates when a System Reset occurred (LED color: Yellow).
2.LED D2 first indicates MC33789 is correctly initialized only during INIT phase. Then, it is used to display Front
Passenger deployment during GUI Application mode (LED color: Red).
3.LED D3 first indicates MMA68xx is correctly initialized only during INIT phase. Then, it is used to display Rear Right
Side deployment during GUI Application mode (LED color: Red).
4.LED D4 first indicates MC33797 are correctly initialized only during INIT phase. Then, it is used to display Front Driver
deployment during GUI Application mode (LED color: Red).
5.LED D5 first indicates MCU is correctly initialized only during INIT phase. Then, it is used to display Rear Left Side
deployment during GUI Application mode (LED color: Red).
6.LED D6 indicates when a FCU fault is detected by MCU (LED color: Orange).
Note: If no FCU faults are detected, LED is turned ON.
7.LED D7 indicates MCU Software is running (LED color: Green).
Freescale Semiconductor11
RDAIRPABPSI5UG , Rev. 2.0
Getting to know the Hardware
Pin 2
4.3Connectors
This section discusses the ARP 32-pin and 24-pin positions and their descriptions.
Figure 5. J1 32-pin Connector Location
Table 3: 32-pin Connector Pin List
Position
1GNDGround Signal17IN6Port 6 of input monitor for DC sensor
2VBATBattery Voltage18IN5Port 5 of input monitor for DC sensor
3GNDGround Signal19IN4Port 4 of input monitor for DC sensor
4VBATBattery Voltage20IN3Port 3 of input monitor for DC sensor
5NCNot connected21IN2Port 2 of input monitor for DC sensor
6NCNot connected22IN1Port 1 of input monitor for DC sensor
7OUT2_SSource pin of configurable output FET 223CANHCAN Bus High Signal
8OUT2_DDrain pin of configurable output FET 224CANLCAN Bus Low Signal
9OUT1_DDrain pin of configurable output FET 125HI_4Source of the Squib Driver High-side switch 4
10OUT1_SSource pin of configurable output FET 126LO_4Drain of the Squib Driver Low-side switch 4
11LIN_GNDLIN Ground27HI_3Source of the Squib Driver High-side switch 3
12LINLIN Signal28LO_3Drain of the Squib Driver Low-side switch 3
13NCNot connected29HI_2Source of the Squib Driver High-side switch 2
14IN9Port 9 of input monitor for DC sensor30LO_2Drain of the Squib Driver Low-side switch 2
15IN8Port 8 of input monitor for DC sensor31HI_1Source of the Squib Driver High-side switch 1
Signal
name
DescriptionPosition
Signal
name
Description
16IN7Port 7 of input monitor for DC sensor32LO_1Drain of the Squib Driver Low-side switch 1
12Freescale Semiconductor, Inc.
RDAIRPABPSI5UG , Rev. 2.0
Table 4: 24-pin Connector List
Getting to know the Hardware
Figure 6. J2 24-pin Connector Location
Position
33HI_5Source of the Squib Driver High-side switch 545NCNot Connected
34LO_5Drain of the Squib Driver Low-side switch 546NCNot Connected
35HI_6Source of the Squib Driver High-side switch 647NCNot Connected
36LO_6Drain of the Squib Driver Low-side switch 648NCNot Connected
37HI_7Source of the Squib Driver High-side switch 749PSI5_1OUTPSI5 Channel1 Signal line
38LO_7Drain of the Squib Driver Low-side switch 750PSI5_1GNDPSI5 Channel1 Ground line
39HI_8Source of the Squib Driver High-side switch 851PSI5_2OUTPSI5 Signal Channel2 line
40LO_8Drain of the Squib Driver Low-side switch 852PSI5_2GNDPSI5 Channel2 Ground line
41GNDGround signal53PSI5_3OUTPSI5 Channel3 Signal line
42GNDGround signal54PSI5_3GNDPSI5 Channel3 Ground line
43NCNot Connected55PSI5_4OUTPSI5 Channel4 Signal line
44NCNot Connected56PSI5_4GNDPSI5 Channel4 Ground line
Signal
name
Description PositionSignal name Description
Freescale Semiconductor13
RDAIRPABPSI5UG , Rev. 2.0
Describing the Device Functions
5Describing the Device Functions
The RDAIRBAGPSI5UG Airbag Reference Platform is aimed to cover all major functions of a true airbag system application.
The following section describes individual functions and available view using the GUI:
5.1MC33789 - Airbag System Basis Chip
5.1.1Power Supply - Boost Converter and Energy Reserve
Table 5. Power Supply - Boost Converter and Energy Reserve
DefineFunctionConfig RegisterDiagnosisComment
MC33789Energy Reserve SupplyPS_CONTROLAI_CONTROL
Default setting for the boost converter is ON and will start up when VBATT exceeds a predefined limit. Initially, the boost converter will
charge a small capacitor. Default setting for the energy reserve is OFF to prevent excessive inrush current at key on. The firmware must
turn the energy reserve on through the PS_CONTROL register once VBOOST is stable. Firmware can monitor VBOOST through the
analog output pin selected through AI_CONTROL register. After the energy reserve is turned on, the large energy reserve capacitor (min
2200 µF) will be charged.
5.1.2Power Supply - Energy Reserve Capacitor ESR Diagnostic
Table 6. Power Supply - Energy Reserve Capacitor ESR Diagnostic
DefineFunctionConfig RegisterDiagnosisComment
MC33789Energy Reserve
Capacitor Diagnostic
During ESR diagnostic, the energy reserve capacitor is slightly discharged and the firmware can calculate, based on the discharge rate,
the value of the capacitor's equivalent series resistance (ESR) - this is a measure of the condition of the capacitor.
ESR_DIAGESR_DIAG
5.1.3Power Supply - Buck Converter
Table 7. Power Supply - Buck Converter
DefineFunctionConfig RegisterDiagnosisComment
MC33789Vcc5, DC Sensor and
Satellite Sensor Supply
Buck converter is internally enabled when the VBOOST voltage is above the under-voltage lockout threshold. The firmware cannot disable
the Buck converter in the RDAIRBAGPSI5 application.
PS_CONTROLAI_CONTROL
14Freescale Semiconductor, Inc.
RDAIRPABPSI5UG , Rev. 2.0
5.1.4Power Supply - SYNC Pulse Supply
Table 8. Power Supply – SYNC Pulse Supply
DefineFunctionConfig RegisterDiagnosisComment
Describing the Device Functions
MC33789Satellite Sensor SYNC
Pulse Supply
Default setting for the SYNC supply is OFF. Firmware needs to turn the SYNC supply on through PS_CONTROL register only if the satellite
sensors are operating in synchronous mode. Firmware can monitor VSYNC voltage through the analog output pin selected through the
AI_CONTROL register.
PS_CONTROLAI_CONTROL
5.1.5Power Supply - ECU Logic Supply
Table 9. Power Supply - ECU Logic Supply
DefineFunctionConfig RegisterDiagnosisComment
MC33789Linear Regulator––
The internal ECU logic supply is always on and firmware has no configuration to perform.
5.1.6Safing Block - Sensor Data Thresholds
Table 10. Safing Block - Sensor Data Thresholds
DefineFunctionConfig RegisterDiagnosisComment
MC33789ThresholdT_UNLOCK,
SAFE_TH_n
–
In order to be able to change the sensor data threshold value or values at which the ARM/DISARM pins are set to their active states (i.e.
the system is armed when a sensor value exceeds the defined threshold), a secure firmware sequence must be carried out to unlock the
threshold register using T_UNLOCK. Once that is done, the threshold can be changed by firmware through the SAFE_TH_n register.
Notes: There is no special firmware required to input sensor data into the safing block. The SPI protocol on the sensor SPI interface is
the same to both the local sensor and the satellite sensor interfaces on the system basis chip, and whenever the microcontroller reads a
sensor value, the response from the sensor or system basis chip is recognized as being sensor data, and is automatically read into the
safing block. The only requirement the application has to meet is that the sensor data is read in the correct sequence, starting with the
local sensor X-axis data followed by the Y-axis, and then the satellite sensor interfaces on the system basis chip.
5.1.7Safing Block - Diagnostics
Table 11. Safing Block - Diagnostics
DefineFunctionConfig RegisterDiagnosisComment
MC33789Linear Regulator–SAFE_CTL
The firmware has the capability to change the mode in which the safing block is operating, so that diagnosis of the ARM/DISARM pins can
be diagnosed or the scrapping mode (i.e. the system is armed when no sensor data exceeds any threshold, used to fire all squibs when
a vehicle is being scrapped) can be entered. Either of these changes is only possible at startup prior to the safing block entering normal
operation.
Freescale Semiconductor15
RDAIRPABPSI5UG , Rev. 2.0
Describing the Device Functions
5.1.8DC Sensors
Table 12. DC Sensors
DefineFunctionConfig RegisterDiagnosisComment
MC33789Seat belt/Seat track
sensor interface
The firmware must select which DC sensor is active and which supply voltage is used on that sensor through the DCS_CONTROL register.
The firmware must also select the correct sensor to be read through the analog output pin using the AI_CONTROL register. Note that both
registers can be returned to their default state by a correct write to the DIAG_CLR register.
DCS_CONTROL,
AI_CONTROL
–
5.1.9PSI5 Satellite Sensor Interface
Table 13. PSI5 Satellite Sensor Interface
DefineFunctionConfig RegisterDiagnosisComment
MC33789Satellite SensorLINE_MODE,
LINE_ENABLE
The firmware must select the correct mode of operation of the satellite sensor interface and enable each interface individually. The
interfaces should be enabled one at a time to reduce current inrush.
When the interface is enabled, the satellite sensor will automatically send its initialization data, and the firmware must handle this data to
ensure the sensor is operating correctly.
5.1.9.1LIN Physical Layer
Table 14. LIN Physical Layer
–
DefineFunctionConfig RegisterDiagnosisComment
MC33789LIN physical layerLIN_CONFIG–
The firmware has the potential to change the configuration of the LIN physical layer, but the default setting is the most common
configuration.
A special mode exists which allows the Manchester encoded data from a satellite sensor to be monitored on the LIN RXD output pin, for
example in case MCU has a PSI5 peripheral module embedded.
5.1.9.2Lamp Driver
Table 15. Lamp Driver
DefineFunctionConfig RegisterDiagnosisComment
MC33789Lamp driverGPOn_CTLGPOn_CTL
The firmware must configure whether the driver is a high or low-side switch, and the PWM output duty cycle. In the response to the
command, the firmware can check that high or low thresholds on the pins have been exceeded, and whether an over-temperature
shutdown has occurred.
As part of the application, the warning lamp should be turned on at key on, kept illuminated until the startup diagnostic procedure has
completed, and the system is ready to start operating.
16Freescale Semiconductor, Inc.
RDAIRPABPSI5UG , Rev. 2.0
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