Noritz NR71-SV, NR66-SV, NR71-OD, NR66-OD Installation Manual

Installation Manual
NORITZ AMERICA CORPORATION
Canada
TANKLESS GAS WATER HEATER
NR71-SV, NR66-SV (Indoor/Outdoor Installation) NR71-OD, NR66-OD (Outdoor Installation)
Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings, they are critical to your safety.
DANGER indicates an imminently hazardous situation which,
DANGER
WARNING
if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Prohibited
Disconnect Power
Ground
Be sure to do
CAUTION
Requests to Installers
• Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon completion.
After completing installation, please either place this Installation Manual in a plastic pouch and attach it to the side of the water heater (or the inside of the pipe cover or recess box if applicable), or hand it to the customer to retain for future reference. Also, be sure to fill in all of the required items on the warranty and to hand the warranty to the customer along with the Owner's Guide.
CERTIFIED
R
KS-09-0007
Rev. 10/09
FOR USE IN RESIDENTIAL, COMMERCIAL, OR MANUFACTURED HOME APPLICATIONS.
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54- latest edition and/or CSA B149.1, Natural Gas and Propane Installation Code (NSCNGPIC).
When applicable, installation must conform with the Manufactured Home Construc­tion and Safety Standard, Title 24 CFR, Part 3280 or the Canadian Standard CAN/ CSA-Z240 MH Mobile Homes, Series M86. (NR71-OD, NR66-OD only)
Noritz America reserves the right to discontinue, or change at any time, the designs and/or specifications of its products without notice.
(NR71-OD, NR66-OD only)
1.
Included Accessories
The following accessories are included with the unit. Check for any missing items before starting installation.
Part Shape Q’ty
Tapping Screw
(NR71-SV, NR66-SV)
Owner's Guide, Warranty,
Installation Manual
(this document)
2.
Optional Accessories
Remote Controller
(See p. 22)
Outdoor Vent Cap
VC4-1 (for NR71-SV)
VC3 (for NR66-SV)
Cross Recess
5
1
each
1
1
Head Screw
(NR71-OD, NR66-OD)
Power Cord
(NR71-SV, NR66-SV)
The accessories listed below are not included with the units, but may be necessary for installation.
Remote Controller
Cord 3m (10ft)
Remote Controller
Cord 8m (26ft)
Q’tyShapePart
3
1
Q’tyShapePartPart Shape Q’ty
1
1
Isolation Valves
(includes pressure
relief valve)
Pipe Cover (PC1S)
(NR71-SV, NR71-OD)
Remote Controller
Outdoor
Junction Box
1
Recess Box
1
1
RB-600
(for NR71-OD only)
RB-500
(for NR66-OD only)
1
2
Before Installation
3.
DANGER
Checkup
• Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary.
WARNING
Check the Gas
• Check that the rating plate indicates the correct type of gas.
• Check that the gas supply line is sized for 180,000 Btuh for NR71-SV, NR71-OD.
(140,000 Btuh for NR66-SV, NR66-OD.)
Check the Power
• The power supply required is 120VAC, at 60Hz. May result in fire or electric shock.
Use Extreme Caution if Using With a Solar Pre-Heater
• Using this unit with a solar pre-heater can lead to unpredictable output temperatures and
possibly scalding. If absolutely necessary, use mixing valves to ensure output temperatures do
not get to scalding levels.
Ex. For Natural Gas NR71-SV
NR71-SV
180,000 BTU
25,000 BTU
177
670
4.0
0.55 2.25
15
10.5
150
2
CAUTION
Do Not Use Equipment for Purposes Other Than Those Specified
• Do not use for other than increasing the temperature of the water supply, as unexpected accidents may occur as a result.
Check Water Supply Quality
• If the water supply is in excess of 12 grains per gallon (200 mg/L) of hardness, acidic or otherwise impure, treat the water with approved methods in order to ensure full warranty coverage.
3
Choosing Installation Site
4.
* Locate the appliance in an area where leakage from the unit or connections will not result in damage
to the area adjacent to the appliance or to the lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.
DANGER
Install the exhaust vent (terminal) so that there are no obstacles around the termination and so that exhaust can't accumulate. Do not enclose the termination with corrugated metal or other materials.
• Model NR71-OD, NR66-OD is for outdoor installation only. Never install it indoors. Do not enclose the termination with corrugated metal or other materials.
This will cause carbon monoxide poisoning and a potential fire hazard.
WARNING
• Avoid places where fires are common, such as those where gasoline, benzene and adhesives are handled, or places in which corrosive gases (ammonia, chlorine, sulfur, ethylene compounds, acids) are present. Using the incorrect voltage may result in fire or cracking.
Prohibited
• Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the performance of the device fan to drop and incomplete combustion to occur as a result.
• Avoid installation in places where special chemical agents (e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
[NR71-SV, NR66-SV only]
• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a mobile home, recreation vehicle or on a boat.
[NR71-OD, NR66-OD only]
• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a recreational vehicle or on a boat.
CAUTION
• Install the water heater in a location where it is free from obstacles and stagnant air.
• Consult with the customer concerning the location of installation.
• Do not install the water heater near staircases or emergency exits.
• Do not install the water heater where the exhaust will blow on outer walls or material not resistant to heat. Also consider the surrounding trees and animals.
The heat and moisture from the water heater may cause discoloration of walls and resinous materials, or corrosion of aluminum materials.
• Do not locate the vent termination directed towards a window or any other structure which has glass or wired glass facing the termination.
4
CAUTION
Avoid installation above gas ranges or stoves. (NR71-SV, NR66-SV)
• Avoid installation between the kitchen fan and stove. If oily fumes or a large amount of steam are present in the installation location, take measures to prevent the fumes and steam from entering in the equipment. (
• Install in a location where the exhaust gas flow will not be affected by fans or range hoods.
• Take care that noise and exhaust gas will not affect neighbors. Avoid installation on common walls as the unit will make some operational noises while it is running.
• Make sure that the location allows installation of the exhaust vent as specified.
• For outdoor installation, use the outdoor vent cap.
(NR71-SV, NR66-SV)
If it is necessary to vent above the roof line in an outdoor instal­lation, use high temperature sealant around the flue collar for rain protection.
• Avoid installation where the unit will be exposed to excessive winds.
NR71-SV, NR66-SV
)
Prohibited
Be sure to do
Prohibited
• Before installing, make sure that the vent termination (or the vent cap in an outdoor installation) will have the proper clear­ances according to the National Fuel Gas Code (ANSI Z223.1).
State of California: The water heater must be braced, anchored or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area or call: 1-866-766-7489 and request instructions.
The Commonwealth of Massachusetts:
1) The outdoor units (OD) can only be used if they are for summer use only.
2) The water heater can be used for hot water only and not in a combination of domestic and space heating.
For Venting Manufacturers Requirements, see websites or phone numbers listed below: Noritz N-Vent www.noritz.com
5
5. Installation Clearances
WARNING
Before installing, check for the following:
Install in accordance with relevant building and mechanical codes, as well as any local, state or national regulations, or in the absence of local and state codes, to the National Fuel Gas Code ANSI Z223.1/NFPA 54 – latest edition. In Canada, see NSCNGPIC for detailed requirements.
[ For NR71-SV, NR66-SV ]
Item
• Maintain the following clearance from both combustible and non-combustible materials.
From Heater
Required Clearances
• If the unit will be installed in the vicinity of a permanent kitchen range or stove that has the possibility of generating steam that contains fats or oils, use a dividing plate or other measure to ensure that the unit is not exposed to air containing such impurities.
* The dividing plate should be of noncombust-
ible material of a width greater than the
Cooking Equipment
water heater.
Check Illustration
Exhaust hood
Dividing plate
Range
300mm (12") or more (Indoor) 900mm (36") or more (Outdoor)
100mm (4") or more (Indoor) 600mm (24") or more (Outdoor)
50mm (2")
150mm (6") or more (Outdoor)
or more (Indoor)
Water heater
• If possible, leave 200mm (8") or more on either side of the unit to facilitate inspection.
• If possible, leave 600mm (24") or more in front of the unit to facilitate maintenance and service if necessary.
• If possible, leave 75mm (3") or more above and below the vent pipe to facilitate inspec­tion and repair if necessary.
repair/inspection
Securing of space for
6
200mm (8") or more
600mm (24") or more
75mm (3") or more
75mm (3") or more
200mm (8") or more
[ For NR71-OD, NR66-OD ]
Item Check
• Maintain the following clearance from both combustible and non-combustible materials.
*( ) indicates the distance when installing a heat insulat-
ing board (incombustible material other than metal, with thickness of 2.5mm (0.1") or more) or "section of build­ing effectively finished with incombustible material." Note, however, that combustion failure may occur to the unit as exhaust gas reflects from the wall. Provide clear­ance of 600mm (24") or more in the front of the unit to facilitate inspection and repair.
Required Clearances From Heater
• When installing the unit in a common side corridor, pro­vide a clearance of 1175mm (47") or more in front of the unit.
• Set the bottom edge of the exhaust port about 2100mm (84") from the corridor floor.
Illustration
600mm (24") (300mm (12"))
or more
combustible
10mm (0.4") or more
combustible
combustible
150mm (6") or more
Handrail
combustible
900mm (36") or more
150mm (6") or more
combustible
1175mm (47") or more about
2100mm (84") common side
corridor
• When installing the unit on a balcony, etc., secure an evacuation route of 600mm (24") or more in width.
• Provide clearance of 600mm (24") or more in front of the unit to facilitate inspection and repair. Do install the unit such as the wall of the second floor where the unit is out
Surrounding the area of installation
of reach.
600mm (24") or more
Handrail
balcony, etc.
7
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
A=
B=
C=
D=
E=
F=
G= H=
I=
J=
K=
L=
M=
Clearance
Above grade, veranda, porch, deck,
or balcony Window or door that may be opened
Permanently closed window Vertical clearance to ventilated soffit
located above the terminal within a horizontal distance of 0.6m the center of the terminal
Unventilated soffit Outside corner Inside corner Each side of center line extended
above meter/regulator assembly Service regulator vent outlet Nonmechanical air supply inlet or
combustion air inlet to any other appliance
Mechanical air supply inlet Above paved sidewalk or paved
driveway located on public property Under veranda, porch, deck, or
balcony
(2')
from
Vent Terminal
Air Supply Inlet
Indoor Installation
(See p.9)
1.2m (4') below or to the side of
opening, or 0.3m (1') above opening
[900mm (36")]
*
*
* * *
0.9m (3') within a height 4.5m (15') above meter/regulator assembly
0.9m (3')
1.2m (4') below or to the side of
opening, or 0.3m (1') above opening
[900mm (36")]
0.9m (3') above if within 3m (10') [1.8m (6')]
[2.1m *** (7' ***)]
*[300mm (12") - Canada Only]**** *[300mm (12") - Canada Only]****
Outdoor Installation
300mm (12") [300mm (12")]300mm (12") [300mm (12")]
300mm (12") [900mm (36")]
0.9m (3') within a height 4.5m (15') above meter/regulator assembly
300mm (12") [900mm (36")]
0.9m (3') above if within 3m (10') [1.8m (6')]
Area Where Terminal is Not Permitted
(See p.10)
*
*
* * *
0.9m (3')
[2.1m *** (7' ***)]
[ ]= indicates clearances required in Canada * Maintain clearances in accordance with local installation codes and the requirements of the gas supplier *** A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. **** Permitted only if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor.
8
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
[ For NR71-SV, NR66-SV ]
Maintain the following clearances to any
opening in any building:
• 1.2m (4') below, 1.2m (4') horizontally from, or 0.3m (1') above any door, operable window, or gravity air inlet into any building.
0.9m (3') above any forced air inlet within 3m (10').
stalled Indoors
Vent Clearances When Heater is In-
• 0.3m (1') below, 0.3m (1') horizontally from, or 0.3m (1') above any door, operable window, or gravity air inlet into any building.
0.9m (3') above any forced air inlet within 3m (10').
Illustration
1.2m (4')
1.2m (4')
0.3m (1')
0.9m (3')
0.3m (1')
0.3m (1')
0.3m (1')
0.9m (3')
Noritz vent cap
stalled Outdoors With a Vent Cap
Vent Clearances When Heater is In-
* For Installations in Canada, clearances are as follows: To windows, doors, & gravity air inlets: 900mm (36").
To forced air inlets: 1.8m (6'). These clearance requirements hold true for all of the above situations: Indoor, Outdoor w/vent cap.
VC4-1 (for NR71-SV) VC3 (for NR66-SV)
9
[ For NR71-OD, NR66-OD ]
Maintain the following clearances to any
opening in any building:
• 0.3m (1') below, 0.3m (1') horizontally from, or 0.3m (1') above any door, operable win­dow, or gravity air inlet into any building.
0.9m (3') above any forced air inlet within 3m (10').
into Any Building
Outdoor Clearances to Opening
• 0.3m (1') below, 0.3m (1') horizontally from, or 0.3m (1') above any door, operable window, or gravity air inlet into any building.
0.9m (3') above any forced air inlet within 3m (10').
Illustration
0.3m (1')
0.3m (1')
0.3m (1')
0.9m (3')
0.3m
0.3m (1')
(1')
0.3m (1')
0.9m (3')
Vent Clearances When Heater is
Installed in a Recess Box (NR71-OD only)
(recess box installation with cover removed)
* For Installations in Canada, clearances are as follows: To windows, doors, & gravity air inlets: 900mm (36").
To forced air inlets: 1.8m (6').
10
6. Installation
Securing to the wall
• The weight of the device will be applied to the wall. If the strength of the wall is not suffi­cient, reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may
Be sure to do
be damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
Item
• When installing with bare hands, take caution to not inflict injury.
• Be careful not to hit electrical wiring, gas, or water piping while drilling holes.
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by the upper wall mounting bracket.
Locating Screw Holes
3. Determine the positions for the remaining four screws (two for the top bracket and two for the bottom), and remove the unit.
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does
not enter the building from screws mounting the
Mounting
device.
Check
CAUTION
Illustration
Location of Screw Hole
Mounting Bracket (upper)
Locating Screw Holes
Tapping Screw
• Make sure the unit is installed securely so that it will
not fall or move due to vibrations or earthquakes.
Structure
• If this water heater is being installed at an elevation of 610m. (2,000') or higher, disconnect the connector la­beled "High Elevation Disconnect" as illustrated on the right. This connector is located inside the unit.
• Disconnect power to the water heater before discon­necting this connector. Failure to perform this step will result in a flashing light on the unit or a "73" code dis­played on the optional remote controller and a cease in operation. If this occurs, disconnect, then reconnect
Above 610m (2,000').
power to the water heater to reset the system.
Installations at Elevations
DISCONNECT
HIGH ELEVATION
11
Vent Pipe Installation
7.
Be sure to do
( NR71-SV Only, Indoor Installation)
WARNING
CARBON MONOXIDE POISONING Follow all vent system requirements in accordance with relevant local or state regulation, or, in the absence of local or state code, in the U.S. to the National Fuel Gas Code ANSI Z233.1/NFPA 54 – latest edition, and in Canada, in accordance with NSCNGPI.
Vent Piping
• Noritz N-Vent is suggested for the vent system. If N-Vent is not used, a UL listed category III vent system must be used.
• Follow the vent pipe manufacturer's installation instructions.
NR71-SV
Pipe diameter 100mm (4")
No. of Elbows
3 4.5m (15') 2 8.1m (27') 1 11.7m (39')
NR66-SV
Pipe diameter 75mm (3")
No. of Elbows
3 4.5m (15') 2 7.5m (25') 1 10.6m (35')
*Not including the termination.
• Make the vertical section of the exhaust vent as short as possible.
• Maintain the same vent pipe diameter from the heater flue to the vent termination.
Max. Straight Vent Length*
Max. Straight Vent Length*
• The first vertical run from the top of the heater should be no longer than 0.9m (3').
• Make sure vent pipe is gas tight and will not leak. Use silicon sealant wherever necessary.
• Do not common vent or connect more than one appliance to this venting system.
The total vent length including horizontal & vertical vent runs should be no less than 0.9m (3').
• Do not store hazardous or flammable sub­stances near the vent termination and check that the termination is not blocked in any way.
• Steam or condensed water may come out from the vent termination. Select the location for the termination so as to prevent injury or property damage.
• If snow is expected to accumulate, take care the end of the pipe is not covered with snow or hit by falling lumps of snow.
•Consult the vent pipe manufacturer's install­ation instructions for chimney connections.
Appliance Adapters
When using a vent system other than N-Vent, an appliance adapter will be required to properly connect the vent to this appliance. Consult the manufacturer's instructions for the proper appli­ance adapter.
Clearances
Manufacturer and Enclosed Unenclosed Product Hor. Vert. Hor. Vert.
Noritz N-Vent
Clearances vary by manufacturer, refer to the UL approved clearances when using materials other than N-Vent.
250mm (10")(sides) 375mm (15")(top) 150mm (6")(bottom)
12
100mm
(4")
25mm
(1")
25mm
(1")
Horizontal Vent Termination
Hanger
Straps
Elbow
Slope vent
Downwards
**0.3m (1') Min. -
Appliance
Adapter*
0.9m (3') Max.
* Adapter not required when using Noritz N-Vent.
**0.3m (1') minimum recommended, but not required. Avoid installing elbow directly on flue.
Vertical Vent Termination
Storm Collar
Roof Jack
Hanger
Elbow
**0.3m (1') Min. -
0.9m (3') Max.
Appliance
Adapter*
Strap
Condensation
Drain (Install According to
Local Codes)
* Adapter not required when using Noritz N-Vent.
**0.3m (1') minimum recommended, but not required. Avoid installing elbow directly on flue.
Wall
Thimble
Firestop/
Rain
Cap
Roof
Flashing
Support
Firestop
Te r mination
•Terminate at least 300mm (12") above grade or above snow line.
• Terminate at least 2.1m (7') above a pub­lic walkway, 1.8m (6') from the combus­tion air intake of any appliance, and 0.9m (3') from any other building opening, gas utility meter, service regulator etc.
• Terminate at least 0.9m (3') above any forced air inlet within 3m (10'), 1.2m (4') below, 1.2m (4') horizontally from or 0.3m (1') above any door, window, or gravity air inlet into any building per National Fuel Gas Code ANSI Z223.1/NFPA 54.
• Slope the horizontal vent 1/4" downwards for every 300m (12") toward the termination.
• Use a condensation drain if necessary.
• In the Commonwealth of Massachusetts a carbon monoxide detector is required for all side wall horizontally vented gas fuel equipment. Please refer to Technical Bulletin TB 010606 for full installation in­structions.
• Terminate at least 1.8m (6') from the combus­tion air intake of any appliance, and 0.9m (3') from any other building opening, gas utility meter, service regulator etc.
• Enclose exterior vent systems below the roof line to limit condensation and protect against mechanical failure.
• When the vent penetrates a floor or ceiling and is not running in a fire rated shaft, a firestop and support is required.
• When the vent termination is located not less than 2.4m (8') from a vertical wall or similar ob­struction, terminate above the roof at least 0.6m (2'), but not more than 1.8m (6'), in accordance with the National Fuel Gas Code ANSI Z223.1/ NFPA 54.
• Provide vertical support every 3.6m (12') or as required by the vent pipe manufacturer's in­structions.
• Slope the horizontal vent 1/4" for every 300mm (12") towards the drain tee.
•A short horizontal section is recommended to prevent debris from falling into the water heater.
• Install a condensation drain in the horizontal section of the venting. For installations in tight spaces where there is not enough room to in­stall two elbows and a horizontal drain tee, a vertical drain tee may be substituted.
13
Combustion Air
Supply combustion air to the units as per the National Fuel Gas Code, ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
• Provide two permanent openings to allow circulation of combustion air.
• Make each opening 180 square inches if they provide indoor air, and 100 square inches for outdoor air.
• If the unit is installed in a mechanical closet, provide a 600mm (24") clearance in front of the unit to the door.
• If combustion air will be provided through a duct, size the duct to provide 60 cubic feet of fresh air per minute.
225mm
(9")
500mm
(20")
500mm
(20")
225mm
(9")
Openings supplying indoor air
14
Gas Piping
8.
Follow the instructions from the gas supplier.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1⁄2 psig (3.5 kPa). The Appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1⁄2 psig (3.5 kPa).
The appliance and its gas connections must be leak tested before placing the appliance in operation. The inlet gas pressure must be within the range specified. This is for the purposes of input adjustment. In order to choose the proper size for the gas line, consult local codes or the National Fuel Gas Code ANSI
Z223.1.
Gas Pressure
Size the gas line according to total btuh demand of the building and length from the meter or
Gas Meter
Select a gas meter capable of supplying the entire btuh demand of all gas appliances in the building.
regulator so that the following supply pressures are available even at maximum demand:
Natural Gas Supply Pressure
Min. 4" WC Max. 10.5" WC
LP Gas Supply Pressure
Min. 8" WC Max. 14" WC
Gas Connection
• Do not use piping with a diameter smaller than the inlet diameter of the water heater.
• Gas flex lines are not recommended unless they are rated for 180,000 btuh (NR71-SV, NR71-OD) or 140,000 btuh (NR66-SV, NR66-OD).
• Install a gas shutoff valve on the supply line.
• Use only approved gas piping materials.
Measuring Gas Pressure
In order to check the gas supply pressure to the unit, a tap is provided on the gas inlet. Remove the hex head philips screw from the tap, and connect a manometer using a silicon tube.
In order to check the gas manifold pressure, a pair of taps are provided on the gas valve inside the unit. The pressure can be checked either by removing the hex head philips screw and connecting a manometer with a silicon tube, or by removing the 1/8" NPT screw with an allen wrench and connecting the appropriate pressure gauge.
Noritz Gas Water Heater (NR71-SV (-OD):180,000 Btuh) (NR66-SV (-OD):140,000 Btuh)
Outlet E
Section 4
5'
10'
Natural Gas
Meter
**See next page for the pipe capacity charts.
Sample Gas Line
10'
Section 3 Section 2
Outlet D
Outlet C
5' 5'
5'
Gas Fireplace (25,000 Btuh)
Clothes Dryer (35,000 Btuh)
5'
Section 1
(50,000 Btuh)
Outlet A
10'
Outlet B
Gas Range Stove
(65,000 Btuh)
Barbecue
10'
5'
Instructions
1. Size each outlet branch starting from the furthest using the Btuh required and the length from the meter.
2. Size each section of the main line using the length to the furthest outlet and the Btuh required by everything after that section.
Sample Calculation
Outlet A: 45' (Use 50'), 50,000 Btuh requires 1/2" Outlet B: 40', 65,000 Btuh requires 1/2" Section 1: 45' (Use 50'), 115,000 Btuh requires 3/4" Outlet C: 30', 35,000 Btuh requires 1/2" Section 2: 45' (Use 50'), 150,000 Btuh requires 3/4" Outlet D: 25' (Use 30'), 25,000 Btuh requires 1/2" Section 3: 45' (Use 50'), 175,000 Btuh requires 1" Outlet E: 25' (Use 30'), 180,000 Btuh requires 3/4" (NR71-SV (-OD)) 140,000 Btuh requires 3/4" (NR66-SV (-OD)) Section 4: 45' (Use 50'), 355,000 Btuh requires 1-1/4" (NR71-SV (-OD)) 315,000 Btuh requires 1-1/4" (NR66-SV (-OD))
15
Natur
Liquified P
Gas Line Sizing for a Noritz Gas Water Heater
Maximum Natur
Pipe Size
1 1/4" 1 1/2"
2 1/2"
3 1/2"
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 125'
1/2"
174
3/4"
363
1"
684 1404 2103
4050
2"
6455
3"
11,412 16,709
4"
23,277
Contact the Gas Supplier for Btu/Cubic Ft. of the Supplied Gas. 1000 BTU/Cubic Ft. is a Typical Value
Adapted from UPC 1997
al Gas Delivery Capacity in Cubic Feet per Hour (0.60 Specific Gravity, 0.5" WC Pressure Drop)
Length in Feet
119 249 470
965 1445 2784 4437
7843 11,484 15,998
96 200 377
775 1161 2235 3563
6299 9222
12,847
82 171 323 663
993 1913 3049 5391 7893
10,995
73 152 286 588 880
1696 2703 4778 6995 9745
66 138 259
532 798 1536 2449 4329 6338 8830
61 127 239 490 734
1413 2253
3983 5831 8123
56 53 50 44 118 111 104 93 222 208 197 174 456 683
1315 2096
3705 5425 7557
428
641 1234 1966
3476 5090 7091
404
605 1165 1857 3284 4808 6698
1033 1646 2910 4261 5936
358 536
Maximum Liquified P
Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas
Maximum Capacity of Flex TracPipe in Thousands of Btuh Liquified Petroleum
etroleum (Undiluted) Delivery Capacity in Thousands of Btuh (0.5" WC Pressure Drop)
Pipe
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 125' 150' 200'
Size
1/2"
275
189
152
129
3/4"
567
393
732 1496 2299 4331
147 269 418 888
2078
232 425 661
1404 3285
315
590 1212 1858 3465
1698
1143 2684
1039 1559 2992
121 218 334 723
191 344 528
1071
1"
2205
1 1/4"
3307
1 1/2"
2"
6221
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
Pipe Size
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 150' 200'
206
3/4"
1"
383
1 1/4"
614
1 1/2"
1261
2"
2934
Pipe Size
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 150' 200'
325
3/4"
1"
605
1 1/4"
971
1 1/2"
1993
2"
4638
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities. Tr acPipe® is a registered trademark of Omega Flex.
267 504
R
105 188 284 625
1472
166 297 449 988
2327
114 237 448
913 1417 2646
1317
R
2082
1275 2394
94 168 251 559
149 265 397 884
Length in Feet
103 217
196
409
378
834
771
1181 2205
Length in Feet
86 153 227 509
1203
Length in Feet
136 241 359 805
1902
96
80 141 209 471
1114
126 222 330 745
1761
89 185 346
724 1086 2047
75 132 194
440
1042
118 208 307 696
1647
83 173 322 677
1023 1921
78
69
162
146 275
307
567
630
866
976
1606
1811
(0.60 Specific Gravity, 0.5" WC Pressure Drop)
71 125 181 415 983
112 197 286 656
1554
67 118 171 393 933
106 186 270
621
1475
63
55
132
112
252
213
511
440 675
787
1496
1260
55
137 320
762
( 0.5" WC Pressure Drop)
87 143 217 506
1205
94
48
82
116 277
661
76 129 183 438
1045
Maximum Capacity for Gas Flex Connectors in Cubic Feet per Hour of Natural Gas
Pipe Size
1/2" 3/4"
1"
1 1/4"
12" 24" 36" 48" 60" 72"
180 150
290 581
1470
Maximum Capacity for Gas Flex Connectors in Thousands of Btuh Liquified Petroleum
Pipe Size
1/2" 3/4"
1"
1 1/4"
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
12" 24" 36" 48" 60" 72"
288 240
465 930
2352
16
Length in Inches
125 255
512
1200
Length in Inches
200 409 825
1920
106 215 442
1130
169 344 708
1808
(0.60 Specific Gravity, 0.5" WC Pressure Drop)
93 197 397 960
( 0.5" WC Pressure Drop)
149 315 638
1536
86 173 347 930
137 278 556
1488
Installation and service must be performed by a qualified plumber. In the Commonwealth of Massachusetts, this product must be installed by a licensed
9.
This appliance is suitable for potable water and space heating applications. Do not use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and gas control which has been under water.
If the water heater is installed in a closed water supply system, such as one having a backflow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or a local plumb­ing inspector on how to control this situation.
A pressure relief valve must be installed near the hot water outlet that is rated in accordance with and complying with either The Standard for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, or The ANSI/ASME Boiler and Pressure Vessel Code, Section IV ( Heating Boilers ). This pressure relief valve must be capable of an hourly Btu rated temperature steam discharge of 180,000 Btuh (140,000 Btuh for NR66-SV (-OD)). Multiple valves may be used. The pressure relief capacity must not exceed 150 psi. No valve shall be placed between the relief valve and the water heater. The relief valve must be installed such that the discharge will be conducted to a suitable place for disposal when relief occurs. No reducing coupling or other restriction may be installed in the dis­charge line. The discharge line must be installed to allow complete drainage of both the valve and the line. If this unit is installed with a separate storage vessel, the separate vessel must have its own temperature and pressure relief valve. This valve must also comply with The Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22. (in the U.S. only). A temperature relief valve is not required, but if one is used, do not install the valve with the probe directly in the flow of water. This may cause unwarranted discharge of the valve.
Piping and components connected to the water heater shall be suitable for use with potable water. Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water. A water heater used to supply potable water may not be connected to any heating system or components previously used with a nonpotable water heating appliance. When water is required in one part of the system at a higher temperature than in the rest of the system, means such as a mixing valve shall be installed to temper the water to reduce the scald hazard.
Water Piping
plumber or gas fitter in accordance with the Massachusetts Plumbing and Fuel Gas Code 248 CMR Sections 2.00 and 5.00. Observe all applicable codes.
• Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.
• Perform the following insulation measures for prevention of freezing.
• Take appropriate heat insulation measures (e.g., wrapping with heat insulation materials, using electric heaters) according to the climate of the region to prevent the pipe from freezing.
• Make sure that there are no water leaks from the cold and hot water supply pipes, then insulate the pipes completely.
• Be sure to also completely insulate the water supply valve and the cold and hot water connections on the water heater (refer to the figure on the right).
• Do not cover the water drain plug with insulation so that water in the pipe can be drained. (Refer to the figure in the right.)
Use a union coupling or flexible pipe for connecting the pipes to reduce the force applied to the piping.
• Do not use piping with a diameter smaller than the coupling.
• When feed water pressure is too high, insert a depressurizing valve, or take water hammer prevention measure.
• Avoid using joints as much as possible to keep the piping simple.
• Avoid piping in which an air holdup can occur.
• If installing the unit on a roof:
• About lower-level hot water supply If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied to the unit does not drop below 29 psi. It may be necessary to install a pump system to ensure that the water pressure is maintained at this level. Check the pressure before putting the unit into operation. Failure to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and may cause the unit to shut down frequently.
Completely insulate the water inlet and outlet fittings.
Do not cover the water drain plug with insulation so that water in the pipe can be drained.
Insulate the water supply valve completely.
17
Supply water piping
Do not use PVC, iron, or any piping which has been treated with chromates, boiler seal or other chemicals.
Mount a check valve and a shut off valve (near the inlet).
• In order for the client to use the water heater comfortably, 98.1 to 491 kPa (14 to 70 psi) of pressure is needed from the water supply. Be sure to check the water pressure. If the water pressure is low, the water heater cannot perform to its full capability, and may become a source of trouble for the client.
Drain piping
• Expansion water may drop from the pressure prevention device and wet the floor. If neces­sary, provide drain piping or use a drain hose to remove the water.
Hot water piping
• Do not use lead, PVC, iron or any piping which
• The longer the piping, the greater the heat loss.
• Use mixing valves with low water resistance. Use
• If necessary, use a pump or other means to en-
has been treated with chromates, boiler seal or other chemicals.
Try to make the piping as short as possible.
shower heads with low pressure loss.
sure that the supply water pressure to the inlet of the heater does not fall below 29 psi when the maximum amount of water is being demanded. Also install a pressure meter on the inlet. If this is not done, local boiling will occur inside the water heater causing abnormal sounds and decreasing the durability of the heat exchanger.
18
Water Treatment
If this water heater will be installed in an application where the supply water is hard, the water must be treated with either a water softener, which removes the hardness, or by using sequestering agents, such as the Noritz Scale Shield, that reduce the amount of scale deposits. Refer to the below tables for sug­gested treatment and maintenance measures to be taken based on the water hardness level. Damage to the water heater as a result of water in excess of 12 gpg (200 mg/L) of hardness is not covered by the Noritz America Limited Warranty.
Note: When installing a water softener, consult with the manufacturer for proper sizing and installation
guidelines; the below diagram is for reference only. For more information about Scale Shield, contact Noritz America at 866-766-7489.
Residential Use Treatment Guidelines Commercial Use Treatment Guidelines
Hardness
Type of Water
Soft
Slightly Hard
Moderately
Hard
Hard
Very Hard
Extremely
Hard
* Install Noritz Isolation Valves to allow for flushing.
Level
0-1 gpg
(0-17 mg/L)
1-3 gpg
(17-51 mg/L)
3-7 gpg
(51-120 mg/L)
7-10 gpg
(120-171 mg/L)
10-14 gpg
(171-239 mg/L)
> 14 gpg
(> 239 mg/L)
Treatment
Device
None None
None None
ScaleShield Once a Year Once a Year
ScaleShield
Water
Softener
Water
Softener
Flush
Frequency*
Once a Year
Softener
Required
Softener
Required
Hardness
Type of Water
Soft
Slightly Hard
Moderately
Hard
Hard
Very Hard
Extremely
Hard
*Install Noritz Isolation Valves to allow for flushing.
**Flushing is required if a water softener is not installed.
Level
0-1 gpg
(0-17 mg/L)
1-3 gpg
(17-51 mg/L)
3-7 gpg
(51-120 mg/L)
7-10 gpg
(120-171 mg/L)
10-14 gpg
(171-239 mg/L)
> 14 gpg
(> 239 mg/L)
Treatment
Device
None
None
Water
Softener
Suggested
Water
Softener
Suggested
Water
Softener
Water
Softener
Flush
Frequency*
None
None
Twice a
Softener
Required
Softener
Required
Year
**
**
Pressure
Relief
Valve
Drain
NORITZ Tankless
Gas Water
Heater
Shutoff Valve
Hot Water to Fixtures
Water Treatment System
Cold to Water
Heater
Optional Sediment
Filter
Water Treatment Device
Shutoff Valve
City Water Supply
19
10. Plumbing Applications
Recirculation System
Hot Water Return
Isolation Kit(*3)
NORITZ Tankless Gas Water Heater
Cold Water Supply
Fixtures
Expansion Tank (Install according to local code)
Gas Supply
Notes:
1. Size the pump to provide a maximum of 5.7 L/min. (1.5 GPM) through the system at 3m (10 ft) of head plus piping losses. Adjust the flow using a globe valve and verify the flow rate with the maintenance monitors.
2. Set the Aquastat to 5°C (10°F) below the set output temperature.
3. Noritz recommends the use of an Isolation Kit with the installation. These kits include an integrated shut-off and serv­ ice valve with unions and a pressure relief valve.
105
Pump
Isolation Kit(*1)
Aquastat(*2)
Optional 30-38L (8-10 Gallon) Storage Tank (To alleviate cold water sandwich)
Hot Water
Globe Valve
Pump(*1)
120VAC
Neutral Ground Live
Aquastat Wiring
Use Honeywell Aquastat
(Model L6006A or L6006C)
Combination Potable Water and Space Heating System
Notes:
1. Noritz recommends the use of an Isolation Kit with the installation. These kits include an integrated shut-off and serv­ ice valve with unions and a pressure relief valve.
NORITZ Tankless Gas Water Heater
Pump(*2)
Gas Supply
Check Valve(*3)
Air Handler
Flow Switch(*4)
2. Size the pump to provide a maximum of (2 GPM.) through the water heater and Air Handler.
3. Check valve required if it is not included with the pump.
4. the domestic hot water flow reaches 7.5 L/min. (2 GPM.) Adjust as necessary to prevent cycling.
5. If the system requires water for space heating at a higher temperature than for other uses, means such as a mixing valve shall be provided to temper the water for the other uses to help prevent scald
-ing.
6. Expansion tank required if a backflow preventer is installed.
Optional Expansion Tank(*6)
with a head pressure equal to the loss
Set the flow switch to deactivate the Air Handler when
Backflow Preventer (optional)
Cold Water Supply
R
B
S
W
7.5 L/min.
20
Hot Water
Mixing Valve(*5)
Fixtures
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