Noritz NH199-DV, NH150-DV, NH-2001-DV, NH-1501-DV Owner's Manual

GAS-FIRED DIRECT VENT BOILER
*SBA8382*
User’s Information Manual
Models : NH199-DV
NH150-DV
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer, service agency or the gas supplier.
CERTIFIED
R
Low NOx
Approved by
SCAQMD
Accepted For Use
City of New York
Department of Buildings
MEA 20-07-E
Thank you for purchasing this Noritz Gas-Fired Direct Vent Boiler. Before using, please: Read this manual completely for operation instructions. Completely fill out the warranty registration card (included separately) and mail the detachable portion to Noritz America Corporation. Keep this manual (and the remainder of the warranty registration card) where it can be found whenever necessary. Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or CAN/CSA B149.1. Noritz America reserves the right to discontinue, or change at any time, the designs and/or specifications of its products without notice.
NORITZ America Corporation
SBA8382 Rev. 09/09
Important Safety Information-1
To prevent damage to property and injury to the user, the icons shown below will be used to warn of varying levels of danger. Every indication is critical to the safe operation of the boiler and must be understood and observed. Potential dangers from accidents during installation and use are divided into the following four categories. Closely observe these warnings; they are critical to your safety.
Icons warning of risk level
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which,
DANGER WARNING CAUTION
CAUTION
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
Other icons
Electric Shock.
Prohibited
Vapors from flammable liquids will explode and catch fire causing death or severe burns.
Do not use or store flammable products such as gasoline, solvents or
Prohibited
Be sure
to do.
adhesives in the same room or area near the boiler.
Keep flammable products:
1. Far away from the boiler.
2. In approved containers.
3. Tightly closed.
4. Out of children’s reach.
When the boiler is used as the heat source for an indirect
storage tank, the temperature of the water will be 140°F ­180°F (60°C - 83°C). Install an anti-scald mixing valve on the
hot water supply side of the indirect tank to prevent scalding.
High Temperature.
No flame.
Vapors:
1. Cannot be seen.
2. Vapors are heavier than air.
3. Go a long way on the floor.
4. Can be carried from other rooms to the main burner by air currents.
Be sure to do.
Don’t touch.
DANGER
Ground.
Don’t disassemble the equipment.
Don’t touch with a wet hand.
Hot Water temperature over 125 °F (52 °C) can cause severe burns instantly or death from scalding.
Prohibited
Children, disabled and elderly are at the highest risk of being scalded. Feel water temperature before bathing or showering.
2
(Continued)
(Continued)
Prohibited
Do not remove or block the installed safety relief valve for safe operation of the boiler.
Do not use the hot water supplied by the boiler for drinking purposes.
Prohibited
Prohibited
No flame.
Do not use the boiler if the intake/ exhaust pipe is displaced, has holes is clogged, or is corroded.
WARNING
A. This boiler does not have a pilot.
It is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand.
B.
BEFORE OPERATING smell all
around the evidence of leaking gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to turn the
gas valve knob. Never use tools. If the knob will not turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this boiler if any part
has been under water. lmmediately call a qualified service technician to inspect the boiler and to replace any damaged parts.
boiler
area for
Prohibited
Be sure
to do.
Be sure
to do.
Prohibited
Be sure
to do.
Do not allow anyone to change the domestic hot water temperature while hot water is being used.
To prevent scalding, do not change the wa­ter temperature to a higher setting.
When a gas leak is noticed:
1. Stop use immediately
2. Close the gas valve
3. Open windows and doors
If you detect abnormal combustion or abnormal odors, or during an earthquake, tornado or fire:
1. Turn off the heating system
2. Turn off the power to the boiler
3. Turn off gas, return/supply valve.
4. Call the nearest Noritz agent
Explosion Hazard ; If the safety relief valve is dripping or
leaking, have a qualified service technician replace it. Do not plug or remove the valve.
Failure to follow these instructions can result in fire or explosion, and personal injury or death
Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the power supply to the boiler. Instead, shut off the external gas supply valve to the boiler.
(Continued)
3
Important Safety Information-2
(Continued)
WARNING
Prohibited
Be sure
to do.
Do not place the flue terminal in an indoor environment by means of adding walls and ceiling (Do not en­close using corrugated sheets, etc.)
Flue terminal
Carbon monoxide poisoning or fire may occur as a result.
Leave the proper clearance between the boiler and nearby objects (trees, timber, boxes with flammable materials etc.).
Upper: Min. 12"
Left side: Min. 2"
Front: Sug. 24"
Indicates suggested clearances for maintenance.
*
*
Sug.3"from vent pipe*
Right side: Min. 2"
Prohibited
Prohibited
Prohibited
Be sure
to do.
Do not use combustible chemicals such as oil, gasoline, benzene etc. in the near the boiler or the flue terminal.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Do not place or use a spray can near the boiler or the flue terminal.
Be sure the gas/power supplied matches the gas on the rating plate.
NH199-DV
Carbon Monoxide Poisoning Hazard. Do not install this boiler in a mobile
Prohibited
home, recreation vehicle or on a boat.
Do not place combustibles such as laundry, newspapers, oils etc. near
Prohibited
the boiler or the flue terminal.
Flue terminal
Do not touch the power cord with wet hands.
Don’t touch
with a wet
hand.
Electric Shock.
Do not allow small children to play unsupervised in the bathroom. Do not allow small children to
Prohibited
bathe unsupervised.
4
Be sure
to do.
Prohibited
Prohibited
Prohibited
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
If this unit will be installed in a beauty salon or other location where hair spray or aerosols will be used, locate the unit in a seperate area that is supplied with fresh air from outdoors.
Do not use hair spray or spray detergent in the vicinity of the boiler.
Do not place outdoors
Rain may enter the unit or the burner fire may be blown by the wind, causing malfunction or fire as a result.
Outdoor
(Continued)
(Continued)
Don’t
disassemble
the equipment.
Be sure
to do.
Contact a qualified service technician for any necessary repairs, service or maintenance.
Consult the nearest Noritz agent if the boiler location needs to be changed.
CAUTION
California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death, serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel combustion (gas, oil) or components of the product itself.
Ground.
Be sure
to do.
Prohibited
Prohibited
Be sure
to do.
Be sure
to do.
Be sure to electrically ground the unit.
Keep power cord free of dust.
Do not use this boiler as a direct hot water heating device. It should only be used for space heating or with an indirect storage tank.
Do not use a broken or modified power cord. Do not bind, bend or stretch power cords. Do not scratch, modify, or subject them to impact or force.
To prevent burns or scalding, turn off the power button and wait until the equipment cools before performing maintenance.
Do not remove the power plug.
When the power plug is inserted, the unit automatically operates the circulation pump for several seconds when the unit has not been used for approximately 15 days to prevent the circulation pump from malfunc­tioning due to build-up of lime deposits.
Prohibited
Prohibited
Prohibited
Don’t
touch.
Be sure
to do.
Do not turn off the boiler while someone is bathing.
Do not cover the boiler and the exhaust vent terminal, store trash or debris near it, or in any way block the flow of fresh air to the unit.
Do not install in locations where excessive dust or debris will be in the air.
Do not touch the flue terminal and exhaust vent pipe during or immediately after operation of the boiler.
Replace the boiler water with Noritz specified anti-freeze once every 2 years or as required by the anti-freeze manufacturer.
• Not replacing the boiler water will cause rusting and freezing, resulting in damage to the device and radiator. Repairs resulting from deterioration of the anti-freeze are not covered by the warranty.
• For replacement of the boiler water, contact the installer or a qualified service technician. Costs for the replacement of the anti-freeze are not covered by the warranty.
5
Important Safety Information-3
CAUTION
Keep the area around the unit clean.
If boxes, weeds, cobwebs, cockroaches etc. are in the vicinity of the unit, damage or fire can result.
Do not install the equipment where the exhaust will blow on walls or windows.
Treat hard, acidic or otherwise impure supply water with approved methods to ensure full warranty coverage.
Problems resulting from scale formation are not covered by the warranty.
Check ignition during use and extinction after use.
Do not use parts other than those specified for this equipment.
This unit is only approved for installation up to 4500 ft. above sea level.
For installations at higher elevations, contact Noritz America for Instructions.
Do not disassemble the operation panel.
Do not use benzene, oil or fat detergents to clean the operation panel.
This may cause deformation.
Do not splash water on the operation panel. Do not expose the operation panel to steam.
Preventing damage from freezing ( p.16)
Damage can occur from frozen water within the device and pipes even in warm environments. Be sure to read below for appropriate measures. Repairs for damage caused by freezing are not covered by the warranty.
Take necessary measures to prevent freezing of water and leakage of gas when leaving the unit unused for long periods of time. ( p.16)
If it is snowing, check the flue terminal for blockage.
6
Contents
Important Safety Information....................................................................... 2
Contents ........................................................................................................ 7
General Parts
Main Unit.................................................................................................... 8
Operation panel ........................................................................................ 9
How to Use
Schematic .................................................................................................. 10
Operation method ..................................................................................... 12
Setting the boiler water temperature ...................................................... 13
Adjusting the Maximum temperature of PRIORITY1 ............................. 14
How to mute / beep the operation sound ............................................... 15
Preventing Damage from Freezing ............................................................ 16
Regular Maintenance................................................................................... 17
Troubleshooting .......................................................................................... 19
Follow-up Service ........................................................................................ 22
Specifications .............................................................................................. 23
7
General Parts
Flue Collar
Intake Pipe
Safety Relief Valve
(Attached to the side)
Front Cover
Main Unit
Operation Panel
Water Drain Valve (with Water Filter)
(Inside Water Inlet) ( p.18)
Temperature & pressure gauge
Gas Supply Valve
Return Valve
Supply Valve
* The above illustration shows an example of installation.
The exact installation configuration may be slightly different.
8
Operation Panel (RC-7648M)
What is actually displayed depends on how the boiler is set.
Burner On Indicator
When burning, the indicator is lit.
PRIORITY 1 Indicator
• The
• The
indicator the temperature of PRIORITY 1 (Indirect tank use) is displayed. ( p.13)
indicator PRIORITY 1 (Indirect tank use) operation.
will flash when
is lit during
PRIORITY 2 Indicator
The indicator will flash when the temperature of PRIORITY 2 (Heating use)
is displayed.
( p.13)
• The
For changing the set temperature and performing various settings.
indicator during PRIORITY 2 (
Heating use
operation.
Setting Buttons
is lit
)
Temperature Setting
(Ex.: 180°F)
Error Code
A number will flash if a failure occurs.
( p.21)
PRIORITY 1 Button
For setting the temperature of PRIORITY 1. ( p.13)
* Before use, remove the protective sheet from the remote controller surface.
Power On/Off Button
For turning the boiler on and off.
Maximum Temperature Setting Button
For changing the maximum temperature setting of PRIORITY 1. ( p.14)
PRIORITY 2 Button
For setting the temperature of PRIORITY 2. ( p.13)
9
* Below is simplified diagram of the hydronic heating system. Direction of the pipes, location of installation and the number of terminals will vary depending on the household.
Circulates boiler water to the indirect tank and heating system.
Boiler water circulated to the indirect tank.
Water supply
Install an anti-scald mixing valve to prevent scalding.
PRIORITY 1
Boile to the
PRIO
NH199-DV NH150-DV
Refer to the operation manual of the hot-water tank for proper installation of the tank and piping connections.
Indirect tank
How to Use
Schematic
DANGER
High Temperature
To prevent scalding:
When the boiler is used as the heat source for an indirect
storage tank, the temperature of the water will be 140°F -
Be sure
to do.
180°F (60°C - 83°C). Install an anti-scald mixing valve on the
hot water supply side of the indirect tank to prevent scalding.
10
Refer to the operation manual of the heating system for proper installation and operation specifics.
Hot-water supply to PRIORITY 2 (Heating use) will stop during operation of PRIORITY 1 (Indirect tank use). When using a heating system that draws air from the outdoors, it is recommended that a backdraft prevention device be installed to prevent cold air from entering the space.
PRIORITY 2
to the hating system.
Hot Water temperature over 125 °F (52 °C) can cause severe burns instantly or death from scalding.
Prohibited
Children, disabled and elderly are at the highest risk of being scalded. Feel water temperature before bathing or showering.
11
How to Use
Operation method
1
(Starting with the Power Off).
Press the Power
1
On/Off Button.
On
When the Power button is set to On, the boiler will automatically start the circulator when the temperature of the hot water in the indirect tank drops, or when the heating switch of a room thermostat is turned on.
Shows the Operation panel displayed.
When the Power On/Off button is set to On, the temperature of the boiler water of PRIORITY 1 (Indirect tank use) is normally displayed.
When heating operation is started.
The temperature will be PRIORITY 1, displayed on the operation panel thermostat.
(Ex.: 180°F)
The temperature of the boiler water of PRIORITY 2 (Heating use) is displayed.
(Ex.: 180°F) (Ex.: 176°F)
12
When the heating stops, or indirect tank operation is started.
Display returns to the temperature of the boiler water of PRIORITY 1 (Indirect tank use).
How to Use
Setting the boiler water temperature
(Starting with the Power Off).
Press the Power
1
1
On/Off Button.
3
2, 4
The temperature
Temperatures of boiler water for PRIORITY 1 and PRIORITY 2 can be stored.
Press the desired button.
23
(Ex.: PRIORITY 2)
Set temperature.
will be PRIORITY 1, displayed on the operation panel thermostat.
Hot
Cold
4
On
(Ex.: 180°F)
Press the button pressed in 2 again.
Flashing
Current temperature setting of PRIORITY 2. (Ex.: 170°F)
[Standard temperature of boiler water]
Fahrenheit (°F) Centigrade (°C)
* The above is to be used only as a guide. Actual temperatures will differ depending on the season, length of pipes, etc. * The upper limit (maximum temperature) of PRIORITY 1 can be changed.
Do not set the temperature of PRIORITY 1 below the set temperature of the aquastat on the indirect storage tank.
Setting the temperature of PRIORITY 1 below the temperature setting of the aquastat will cause PRIORITY 2 to stop due to continuous operation of PRIORITY 1. The heating system will not operate under this condition. ( P20)
140 150 155 160 165 170 176 180
60 65 70 75 80 83
145
(Ex.: 176°F)
The display returns to the temperature of PRIORITY 1.
*
The display will also return to the
temperature of PRIORITY 1 when no buttons are pressed for approximately 10 seconds. (Changes are memorized)
= Initial factory setting
13
How to Use
Adjusting the Maximum temperature of PRIORITY1
1 3
2
1
3
Turn off the Power.
Off
Change the temperature using the setting buttons.
Up
2
[For Fahrenheit]
Press and hold the maximum temperature setting button until a tone is heard (2 seconds).
Tone sounds after 2 sec.
Flashing
(Ex.: 180°F)
[For Centigrade]
Down
Temperature can be changed to 140°F, 145°F, 150°F, 155°F, 160°F, 165°F, 170°F, 176°F or 180°F.
Set the Power button to ON when continuing to using the unit as is. Otherwise, let the unit sit for 30 sec.
4
14
(Ex.: 176°F)
"1:" is displayed at the head of the temperature.
(Ex.: 80°C)
Temperature can be changed to 60°C, 65°C, 70°C, 75°C, 80°C, 83°C.
How to Use
How to mute / beep the operation sound
The operation panel will emit a sound when any button is pushed. This sound can be muted if it is desired.
1
* Initial factory setting is with sound
1
Hold the Power On/Off Button for five seconds.
Muted
No sound after 5 sec.
Sound
Tone sounds after 5 sec.
15
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