Noritz NC250-DV-ASME Installation Manual

NORITZ AMERICA
*SBA8379*
Installation Manual
CORPORATION
TANKLESS GAS WATER HEATER
NC250-DV-ASME (Indoor Installation)
Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings, they are critical to your safety.
DANGER indicates an imminently hazardous situation which,
DANGER
if not avoided, will result in death or serious injury.
WARNING
CAUTION
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
Prohibited
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Disconnect Power
Ground
Be sure to do
CAUTION
Requests to Installers
• In order to use the water heater safely, read this installation manual carefully, and follow the installation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon completion.
After completing installation, please either place this Installation Manual in a plastic pouch and attach it to the side of the water heater (or the inside of the pipe cover or recess box if applicable), or hand it to the customer to retain for future reference. Also, be sure to fill in all of the required items on the warranty and to hand the warranty to the customer along with the Owner's Guide.
SBA8379-2
Rev. 03/13
CERTIFIED
R
Complies with
jurisdictions having
40 ng/J or 55 ppm
NOx regulations
(Natural Gas Only)
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/ NFPA 54- latest edition and/or CSA B149.1, Natural Gas and Propane Installation Code (NSCNGPIC).
Noritz America reserves the right to discontinue, or change at any time, the designs and/or specifications of its products without notice.
1.
Included Accessories
The following accessories are included with the unit. Check for any missing items before starting installation.
Part Shape Q’ty
Anchoring Screw
Remote Controller
(See p. 20)
Heat Exchanger
Inspection report
2.
Optional Accessories
Flue Terminal
VT4-TL
Flue Terminal
VT4-TS
5
1
1
1
1
Owner's Guide, Warranty,
Installation Manual
(this document)
Remote Controller
Cord (10ft)
The accessories listed below are not included with the units, but may be necessary for installation.
Quick Connect
Cord
Remote Controller
Cord (26 ft)
Q’tyShapePart
1
each
1
Q’tyShapePartPart Shape Q’ty
1
1
System Controller
Isolation Valves
(includes pressure
2
relief valve)
1
Pipe Cover
(PC-3S-SUS)
1
1
3.
Quick Connect Multi System Installation
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord.
The Quick Connect Cord is 6 ft. long. Install the units 6-19" apart from each other to ensure the cord will be able to reach between the units. (See Typical Plumbing diagram). (If the distance between the two units is too great, not only will the cord not be able to reach, but the water temperature may also become unstable because of the difference in pipe length between the two units).
System Diagram
Quick Connect Cord
Cord Connector
Typical Plumbing
Cord Connector
Terminal Block
Remote Controller
Remote Controller Cord
G
Distance at center: 24.3-37.3".
Distance on sides
6-19".
* When connecting two units, use only a
single remote controller.
Note: Connect the remote
controller to only one of the units.
Gas Supply Piping
Cold Water Supply
Hot Water
Union
Union
Gas Valve
Shutoff Valve
Shutoff Valve
Hot Water Cold Water
Size the piping to allow for the maximum flow rates of the units.
Make this distance as short as possible. * The hot water temperature will become unstable as the pipe length increases.
Union
Quick Connect Cord
Pressure Relief Valve
Shutoff Valve
Leave enough clearance around the plumbing to apply insulation. It will be necessary to add bends to the piping to ensure that this clearance is available.
• Insulate the hot water piping to prevent heat loss. Insulate and apply heating materials to the cold water supply piping to prevent heat loss and freezing of pipes when exposed to excessively cold temperatures.
3
Before Installation
4.
DANGER
Checkup
• Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary.
WARNING
Precautions on Vent Pipe Replacement
• The vent system will almost certainly need to be replaced when this appliance is being installed. Use vent pipe that is listed to UL 1738 for Category III appliances for the exhaust venting. Category III listed vent pipe is suggested for the air supply pipe also, but other materials may be acceptable. Consult local codes. * If Category III listed vent pipe is already installed, check for punctures, cracks or blockages and
consult with the vent pipe manufacturer before reusing.
Use Approved Vent Materials
• Use only vent materials that are listed to UL 1738 for Category III appliances for the exhaust venting of this appliance. Improper venting may result in fires, property damage or exposure to Carbon Monoxide.
Snow Precaution
• If this product will be installed in an area where snow is known to accumulate, protect the vent termination from blockage by snow drifts or damage from snow falling off of roofs.
Check the Gas
• Check that the rating plate indicates the correct type of gas.
• Check that the gas supply line is sized for 250,000 Btuh for this unit.
Check the Power
• The power supply required is 120VAC, at 60Hz. May result in fire or electric shock.
Use Extreme Caution if Using With a Solar Pre-Heater
• Using this unit with a solar pre-heater can lead to unpredictable output temperatures and
possibly scalding. If absolutely necessary, use mixing valves to ensure output temperatures do
not get to scalding levels. Do not use a solar pre-heater with the quick-connect multi-system.
CAUTION
Do Not Use Equipment for Purposes Other Than Those Specified
• Do not use for other than increasing the temperature of the water supply, as unexpected accidents may occur as a result.
Check Water Supply Quality
• If the water supply is in excess of 12 grains per gallon (200 mg/L) of hardness, acidic or otherwise impure, treat the water with approved methods in order to ensure full warranty coverage.
4
Choosing Installation Site
5.
* Locate the appliance in an area where leakage from the unit or connections will not result in damage
to the area adjacent to the appliance or to the lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.
DANGER
• Locate the vent terminal so that there are no obstacles around the termination and so that ex­haust can't accumulate. Do not enclose the termination with corrugated metal or other materials.
WARNING
• Avoid places where fires are common, such as those where gasoline, benzene and adhesives are handled, or places in which corrosive gases (ammonia, chlorine, sulfur, ethylene compounds, acids) are present. Using the incorrect voltage may result in fire or cracking.
• Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the performance of the device fan to drop and incomplete combustion to occur as a result.
Prohibited
• Avoid installation in places where special chemical agents (e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a mobile home, recreation vehicle or on a boat.
CAUTION
• The water heater is designed for indoor installation only. Never install it outdoors or in a bathroom, it may be damaged or a fire may be caused.
• Consult with the customer concerning the location of installation.
• Install the water heater in an area that allows for the proper clearances to combustible and noncombustible construction. Consult the rating plate on the appliance for proper clearances.
• Do not install the water heater in a place where it may be threatened by falling objects, such as under shelves.
• The water heater must be installed in a place where supply and exhaust pipes can be installed as directed.
• Do not install the water heater where the exhaust will blow on outer walls or material not resistant to heat. Also consider the surrounding trees and animals.
The heat and moisture from the water heater may cause discoloration of walls and resinous materials, or corrosion of aluminum materials.
Prohibited
5
CAUTION
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan and stove. If oily fumes or a large amount of steam are present in the installation location, take measures to prevent the fumes and steam from entering in the equipment.
• Install in a location where the exhaust gas flow will not be affected by fans or range hoods.
• Take care that noise and exhaust gas will not affect neighbors. Avoid installation on common walls as the unit will make some operational noises while it is running.
• Before installing, make sure that the exhaust flue termination will have the proper clearances according to the National Fuel Gas Code (ANSI Z223.1).
Prohibited
Be sure to do
Prohibited
State of California: The water heater must be braced, anchored or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area or call: 1-866-766-7489 and request instructions.
The Commonwealth of Massachusetts: The water heater can be used for hot water only and not in a combination of domestic and space heating.
For Venting Manufacturers Requirements, see websites or phone numbers listed below: Noritz N-Vent www.noritz.com
6
6. Installation Clearances
WARNING
Before installing, check for the following:
Install in accordance with relevant building and mechanical codes, as well as any local, state or national regulations, or in the absence of local and state codes, to the National Fuel Gas Code ANSI Z223.1/NFPA 54 – latest edition. In Canada, see NSCNGPIC for detailed requirements.
Item
• Maintain the following clearances from both combustible and non-combustible materials.
Distance from combustibles
• If possible, leave 8" or more on either side of the unit to facilitate inspection.
• If possible, leave 24" or more in front of the unit to facilitate maintenance and service if necessary.
• If possible, leave 3" or more above and below the vent pipe to facilitate inspec-
repair/inspection
tion and repair if necessary
Securing of space for
Check Illustration
6" or more
Distance from the side
8" or more
8" or more
24" or more
12" or more
4" or more
3" 3"
or more
or more
7
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
D
E
L
B
DescriptionRef
Clearance above grade, veranda, porch,
A=
deck, or balcony Clearance to window or door that may
B=
be opened
C=
Clearance to permanently closed window Vertical clearance to ventilated soffit
located above the terminal within a
D=
horizontal distance of 2 feet (61 cm) from the center line of the terminal
E=
Clearance to unventilated soffit Clearance to outside corner
F= G=
Clearance to inside corner Clearance to each side of center line
H=
extended above meter/regulator assembly
I=
Clearance to service regulator vent outlet Clearance to nonmechanical air supply
J=
inlet to building or the combustion air inlet to any other appliance
Clearance to a mechanical air supply inlet
K=
Clearance above paved sidewalk or paved
L=
driveway located on public property Clearance under veranda, porch, deck,
M=
or balcony
1
In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
2
In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * Clearance in accordance with local installation codes and the requirements of the gas supplier.
Clearance to opposite wall is 24 inches (60 cm).
C
F
B
G
A
B
B
B
B
J
A
Vent Terminal
Air Supply Inlet
Canadian Direct Vent
Installations
12 in (30 cm)
36 in (91 cm)
3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly
3 ft (91 cm)
36 in (91 cm)
6 ft (1.83 m)
7 ft (2.13 m)†
12 in (30 cm)‡
1
*
*
* * *
H
I
M
K
Area Where Terminal is Not Permitted
US Direct Vent
Installations
12 in (30 cm)
12 in (30 cm)
12 in (30 cm)
3 ft (91 cm) above if within
10 ft (3 m) horizontally
2
*
*
* * *
* *
*
*
7. Installation
Securing to the wall
8
Be sure to do
HIGH ELEVATION
DISCONNECT
• The weight of the device will be applied to the wall. If the strength of the wall is not suffi­cient, reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may be damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
Item
CAUTION
• When installing with bare hands, take caution to not inflict injury.
• Be careful not to hit electrical wiring, gas, or water piping while drilling holes.
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by the upper wall mounting bracket.
Locating Screw Holes
3. Determine the positions for the remaining four screws (two for the top bracket and two for the bottom), and remove the unit.
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then
insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does not enter the building from screws mounting the
Mounting
device.
IllustrationCheck
Location of Screw Hole
Mounting Bracket (upper)
Locating Screw Holes
Anchoring Screw
• Make sure the unit is installed securely so that it will
not fall or move due to vibrations or earthquakes.
Structure
• If this water heater is being installed at an elevation of 2,000 ft. (610m) or higher, disconnect the connector labeled "High Elevation Disconnect" as illustrated on the right. This connector is located inside the unit.
• Disconnect power to the water heater before discon­necting this connector. Failure to perform this step will result in a "73" code displayed on the remote controller
Above 2,000 ft.
and a cease in operation. If this occurs, disconnect, then reconnect power to the water heater to reset the system.
Installations at Elevations
Vent Pipe Installation
8.
(Indoor Installation Only)
Vent Terminal Installation
• Follow the installation instructions included with the vent terminal. It is suggested that the appliance be vented horizontally through a sidewall. If a vertical vent termination is required, it must follow the requirements of this section (p.9-12).
9
Vent Terminal Installation Precautions
Note the following vent terminal installation requirements
• Do not install the vent terminal indoors • Install the vent terminal with a downward slope
downward
• Install with the proper length protruding through the wall
Proper installation. The red line can be seen,but the red rectangle cannot be seen from the outside.
Avoid installing the terminal where obstacles will block it
Vent terminal
Snow drift
• Do not cover the vent terminal with any type of protective screen or enclosure. Blocked terminals can cause abnormal combustion resulting in undesired performance from the water heater.
not far enough
Vent terminal
Tree
too far
upward
slope
Avoid storing hazardous
• objects near the terminal
Gasoline
• Clearance from vent terminal. If multiple units are installed,
terminals must be separated by a minimum of either 12" horizontally or 60" vertically.
12" or more
Vent terminal
Vent terminal
slope
Gas
60" or more
Vent terminal models
• Use only the following models of Noritz vent terminals with this unit.
VT4-TL
• VT4-TS
Vent terminal
Vent terminal size variations are listed in the table below. Choose the model according to the wall thickness required.
Model VT4-TL-5 3.5" to 5.1" VT4-TL-8 5.1" to 8.3"
VT4-TL-14 8.3" to 14.6" VT4-TL-27 14.6" to 27.2"
(for long vent runs) (to be installed directly
on top of the appliance)
Wall thickness (in.)
Intake pipe
10
Vent system installation example
Elbows
Straight pipe
sloping down
Exhaust pipe
Elbow
Main unit
Use a listed Category III vent adapter to connect the flue collar to the vent system. Use Category III vent pipe for the entire length of the exhaust pipe.
Vent terminal
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