Nordyne JS4BD-KA, 13 SEER R-410A High Efficiency Split System Owner's Manual

Outdoor Air Conditioner
13 SEER R-410A High Effi ciency Split System
These units have been designed and tested for capacity & effi ciency in accordance with A.H.R.I. Standards. Split System Air Conditioning units are designed for use with a wide variety of fossil fuel furnaces, electric furnaces, air handlers, and evaporator coil combinations.
These instructions are primarily intended to assist qualifi ed individuals experienced in the proper installation of heating and/or air conditioning appliances. Some local codes require licensed installation/service personnel for this type of equipment. Read all instructions carefully before starting the installation.
USER’S INFORMATION
IMPORTANT
Read this owner information to become familiar with the capabilities and use of your appliance. Keep this with literature on other appliances where you have easy access to it in the future. If a problem occurs, check the instructions and follow recommendations given. If these suggestions don’t eliminate your problem, call your servicing contractor .
OPERATING INSTRUCTIONS
To Operate Your Furnace for Heating —
1. Set the thermostat system switch to HEAT or AUTO and the thermostat fan switch to AUTO. (See Figure 1)
2. Set the thermostat temperature to the desired temperature level by pressing the WARMER or COOLER button. Please refer to the separate detailed user’s manual for complete thermostat programming instructions. The fur nace and indoor blower will cycle on and off to maintain the indoor temperature at the desired heating level.
To Shut Off Your Air Conditioner —
Set the thermostat system switch to OFF and the thermostat fan switch to AUTO. (See Figure 1)
The system will not operate, regardless of the
thermostat temperature setting.
To Operate the Indoor Blower Continuously —
Set the thermostat fan switch to ON (See Figure 1)
To Operate Your Air Conditioner for Cooling —
1. Set the thermostat system switch to COOL or AUTO and the thermostat fan switch to AUTO. (See Figure 1)
2. Set the thermostat temperature to the desired temperature level by pressing the WARMER or COOLER button. Please refer to the separate detailed thermostat user’s manual for complete instructions regarding thermostat programming. The outdoor unit and indoor blower will both cycle on and off to maintain the indoor temperature at the desired cooling level.
SYSTEM MODE
FAN SWITCH
Figure 1. Typical Thermostat
TEMPERATURE SENSOR
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The indoor blower will start immediately, and will run continually until the fan switch is reset to AUTO.
The continuous indoor blower operation can be obtained with the thermostat system switch set in any position, including OFF.
3. Before Calling a Service Technician, Be Certain:
a. The unit thermostat is properly set
— see “To Operate Your Air Conditioner for Cooling” and “To Operate Your Furnace for Heating.”
The continuous indoor blower operation is typically used to circulate the indoor air to equalize a temperature unbalance due to a sun load, cooking, or fi replace operation.
To Maintain Your Air Conditioner
CAUTION:
Be certain the electrical power to the outdoor unit and the furnace/ air handler is disconnected before doing the following recommended maintenance.
1. Regularly:
a. Clean or replace the indoor air fi lter at the
start of each heating and cooling season, and when an accumulation of dust and dirt is visible on the air fi lter.
b. Remove any leaves and grass clippings
from the coil in the outdoor unit, being careful not to damage the aluminum fi ns.
c. Check for any obstruction, such as twigs,
sticks, etc.
2. Before Each Cooling Season:
If the furnace/air handler blower motor and
the outdoor unit fan motor(s) have oil tubes at the motor bearings, apply 10 drops of SAE No. 20 motor oil to each oil tube.
CAUTION:
Do not over-oil, or oil motors not factory-equipped with oil tubes. The compressor is hermetically “sealed” and does not require lubrication.
b. The unit disconnect fuses are in good
condition, and the electrical power to the unit is turned on.
1. GENERAL INFORMATION
Read the following instructions completely before performing the installation.
CAUTION:
This unit uses refrigerant R-410A. DO NOT under any circumstances use any other refrigerant besides R-410A in this unit. Use of another refrigerant will damage this unit.
Condensing Unit Section — Each condens-
ing unit is shipped with a refrigerant charge adequate to operate the outdoor section with an indoor matching coil or air handler, and 15 feet of refrigeration line.
NOTE: DO NOT USE ANY PORTION OF THE CHARGE FOR PURGING OR LEAK TEST­ING.
Matching coils and air handlers are shipped with a small pressurized holding charge to pressurize them to keep out contaminants. To release the pressure, read the indoor section installation instructions carefully.
Liquid and Suction Lines — Refrigerant grade copper tubing should be used when installing the system. Refrigerant suction line tubing should be fully insulated.
Field Connections for Electrical Power Supply — All wiring must comply with current
provisions of the “National Electrical Code” (ANSI C1.) and with applicable local codes having jurisdiction. The minimum size of electrical conductors and circuit protection must be in compliance with information listed on the outdoor unit data label.
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NOTICE:
Certain models have external panels fabricated from a premium grade of stainless steel designed to inhibit corrosion. For such units, if the unit is located in a coastal region or other area subjected to high concentrations of salt, then the unit should be hosed off after storms and monthly otherwise to maintain its new appearance.
2. SAFETY CONSIDERATIONS
Pressures within the System — Split system
air conditioning equipment contains liquid and gaseous refrigerant under pressure. Installation and servicing of this equipment should be accom­plished by qualifi ed, trained personnel thoroughly familiar with this type of equipment. Under no circumstances should the Homeowner attempt to install and/or service the equipment.
Labels, Tags, Precautions — When working with this equipment, follow all precautions in the literature, on tags, and on labels provided with the equipment. Read and thoroughly understand the instructions provided with the equipment prior to performing the installation and operational checkout of the equipment.
Brazing Operations — Installation of equipment may require brazing operations. Safety codes must be complied with. Safety equipment (e.g.; safety glasses, work gloves, fi re extinguisher, etc.) must be used when performing brazing operations.
WARNING:
Ensure all electrical power to the unit is off prior to installing or servicing the equipment. Failure to do so may cause personal injury or death.
3. SITE PREPARATION
the job site. Ensure coil fi ns are straight and, if necessary, comb fi ns to remove fl attened and bent fi ns.
Preferred Location of the Outdoor Unit at the Job Site — Conduct a survey of the job site to
determine the optimum location for mounting the outdoor unit. Overhead obstructions, poorly ventilated areas, and areas subject to accumula­tion of debris should be avoided. The outdoor unit should be installed no closer than 18 inches from the outside walls of the facility and in an area free from overhead obstructions to ensure unrestricted airfl ow through the outdoor unit.
Facility Prerequisites — Electrical power must be supplied to the equipment. Electrical power supplied must be adequate for proper operation of the equipment. The system must be wired and provided with circuit protection in accordance with local building codes and the National Electrical Code.
4.
INSTALLING THE OUTDOOR UNIT
Slab Mount — The site selected for a slab mount
installation requires a stable foundation and one not subject to erosion. The slab should be level and anchored (if necessary) prior to placing the equipment on the slab.
Cantilever Mount — The cantilever mount should be designed with adequate safety factor to support the weight of the equipment, and for loads subjected to the mount during operation. Installed equipment should be adequately se­cured to the cantilever mount and levelled prior to operation of the equipment.
Roof Mount — The method of mounting should be designed so as not to overload roof structures nor transmit noise to the interior of the structure. Refrigerant and electrical line should be routed through suitably waterproofed openings to pre­vent water leaking into the structure.
Unpacking Equipment — Remove the card­board carton and User’s Manual from the equipment. Take care not to damage the tubing connections when removing the carton.
Inspect for Damage — Inspect the equipment for damage prior to installing the equipment at
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5. INSTALLING THE INDOOR UNIT
The indoor section should be installed before proceeding with routing of refrigerant piping. Consult the installation instructions of the indoor unit (i.e.: air handler, furnace, etc.) for details regarding installation.
6. CONNECTING REFRIGERANT TUBING BETWEEN THE
INDOOR AND OUTDOOR UNIT
CAUTION:
This system utilizes R-410A refrigerant with POE oil. When servicing, cover or seal openings to minimize the exposure of the refrigerant system to air to prevent accumulation of moisture and other contaminants.
General — Once outdoor and indoor unit place-
ment has been determined, route refrigerant tubing between the equipment in accordance with sound installation practices. Refrigerant tubing should be routed in a manner that mini­mizes the length of tubing and the number of bends in the tubing. Refrigerant tubing should be supported in a manner that the tubing will not vibrate or abrade during system operation. Tubing should be kept clean of foreign debris during installation and installation of a liquid line fi lter drier is recommended if cleanliness or adequacy of system evacuation is unknown or compromised. Every effort should be made by the installer to ensure that the fi eld installed refrigerant containing components of the system have been installed in accordance with these instructions and sound installation practices so as to insure reliable system operation and longevity. The maximum recommended intercon­necting refrigerant line length is 75 feet, and the vertical elevation difference between the indoor and outdoor sections should not exceed 20 feet. Consult long line application guide for installa­tions in excess of these limits.
Filter Dryer Installation —A fi lter dryer is provided with the unit and must be installed in the liquid line of the system. If the installation replaces a system with a fi lter dryer already present in the liquid line, the fi lter dryer must be replaced with the one supplied. The fi lter dryer must be installed in strict accordance with the manufacturer’s installation instructions.
7. MAKING ELECTRICAL CONNECTIONS
WARNING:
Turn off all electrical power at the main circuit box before wiring electrical power to the outdoor unit. Failure to comply may cause severe personnel injury or death.
Wiring Diagram/Schematic — A wiring dia-
gram/schematic is located on the inside cover of the electrical box of the outdoor unit. The installer should become familiar with the wiring diagram/schematic before making any electrical connections to the outdoor unit.
Outdoor Unit Connections — The outdoor unit requires both power and control circuit electrical connections. Refer to the unit wiring diagram/schematic for identifi cation and location of outdoor unit fi eld wiring interfaces.
Control Circuit Wiring — The outdoor unit is designed to operate from a 24 VAC Class ll control circuit. Control circuit wiring must comply with the current provisions of the “National Electrical Code” (ANSI C1.) and with applicable local codes having jurisdiction.
Thermostat Connections — Thermostat con­nections should be made in accordance with the instructions supplied with the thermostat, and with the instructions supplied with the indoor equipment.
Electrical Power Wiring — Electrical power wir­ing shall comply with the current provisions of the “National Electrical Code” (ANSI C1.) and with applicable local codes having jurisdiction. Use of rain tight conduit is recommended. Electrical conductors shall have minimum circuit ampac­ity in compliance with the outdoor unit rating label. The facility shall employ electrical circuit protection at a current rating no greater than that indicated on the outdoor unit rating label.
Optional Equipment — Optional equipment (e.g.: fi lter/driers, liquid line solenoid valves, etc.) should be installed in strict accordance with the manufacturer’s installation instructions.
Minimum Circuit Ampacity — Electrical wiring to the equipment must be compatible and in compliance with the minimum circuit ampacity listed on the outdoor unit data label.
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