Nokia X7-00, X7-00.1, RM-659, RM707 Service Manual

Nokia X7-00 / X7-00.1
RM-707 / RM-659
Service Manual Level 1&2
1
Version 1.0
SERVICE MANUAL
Level 1&2
Nokia X7-00
(RM-707)
Nokia X7-00.1
(RM-659)
Transceiver characteristics Band
EGSM 850/900/1800/1900 MHz
RM-707: WCDMA 850/900/1700/1900/2100 MHz RM-659: WCDMA 850/1900/2100 MHz
Display
4” AMOLED, up to 16.7 million colors, 16:9 widescreen aspect ratio, 640x360 pixel resolution
Camera
8Mpix EDOF camera with dual LED flash, 1280x720 25 fps HD video recording
Operating System
Symbian for Nokia devices
Connections:
Micro USB 2.0 with OTG support, Bluetooth
3.0, WLAN 802.11 b/g/n
Transceiver with BL-5K battery pack
Talk time
Standby
GSM:
Up to 6 hours WCDMA: Up to 4.5 hours
GSM:
Up to 450 hours WCDMA: Up to 450 hours
Note:
Talk times are dependent on network parameters and phone settings
Nokia X7-00 / X7-00.1
RM-707 / RM-659
Service Manual Level 1&2
2
Version 1.0
Table of contents
1. COPYRIGHT .......................................................................................................................................................................... 4
2. WARNINGS AND CAUTIONS ............................................................................................................................................. 5
2.1 WARNINGS................................................................................................................................................................. 5
2.2 CAUTIONS ................................................................................................................................................................... 5
3. ESD PROTECTION ............................................................................................................................................................... 6
4. CARE AND MAINTENANCE ................................................................................................................................................ 7
5. BATTERY INFORMATION ................................................................................................................................................... 8
6. EXLPODED VIEW ................................................................................................................................................................. 9
7. SERVICE DEVICES ................................................................................................................................................................ 10
8. SOFTWARE UPDATE ........................................................................................................................................................... 11
9. DISASSEMBLY INSTRUCTIONS ......................................................................................................................................... 12
10. ASSEMBLY INSTRUCTIONS ............................................................................................................................................... 22
11. ASSEMBLY WITH THE SS-252 JIG INSTRUCTIONS ....................................................................................................... 34
12. RESETTING A SHORT-CIRCUITED X7-00 ........................................................................................................................ 47
13. SOLDER COMPONENTS ...................................................................................................................................................... 48
Nokia X7-00 / X7-00.1
RM-707 / RM-659
Service Manual Level 1&2
3
Version 1.0
Status
Version No.
Date
Comments
Approved
1.0
12.04.2011
CHANGE HISTORY
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
Nokia Care Academy
service.manuals@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Nokia X7-00 / X7-00.1
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1. COPYRIGHT
Copyright © 2011 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
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2. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
2.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
2.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
5. Ensure all cables and wires are repositioned correctly
strap is worn.
and alignment.
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Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
3. ESD PROTECTION
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4. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small
children.
Keep the phone dry. Precipitation, humidity and all types of liquids or
moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life
of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal
temperature), moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal
circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean
the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised
antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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Version 1.0
5. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and
discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).
Do not dispose as household waste.
Nokia X7-00 / X7-00.1
RM-707 / RM-659
Service Manual Level 1&2
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Version 1.0
NOKIA X7-00/X7-00.1
RM-707/RM-659
EXPLODED VIEW
LOCK KEY FACE PLATE
I0001
AV FACE PLATE
I0002
MENU / HOME KEY I0009
A-COVER FRAME
I0008
TOUCH FLEX
I0007
DISPLAY
I0010
DISPLAY CONNECTOR
RETENTION CLIP
I0011
EARPIECE
I0018
MICRO USB BOOT
I0023
EARPIECE ADHESIVE
I0019
MAIN CHASSIS I0022
DISPLAY
CONDUCTIVE ADHESIVE
I0014
AV JACK
I0031
MICRO SD TRAY I0034
SIM TRAY I0035
BOTTOM END FACE PLATE I0038
BOTTOM END CAP I0037 SIDE LOCKING PIN I0006
IHF BB SHIELD I0033
CAMERA KEY I0029
VOLUME KEY
I0030
B-COVER I0032
CAMERA MODULE
I0027
UI KEYMAT FLEX I0016
AV FRONT SEAL
I0003
AV FLEX
I0015
VOLUME KEY FLEX
I0017
SCREW TORX+ SIZE 4 M1.4x5.0 I0013
BL-5K BATTERY
I0028
IHF SPEAKER
I0020
TYPE LABEL
I0026
TYPE LABEL
I0026
LIGHT SWAP PWB
I0025
IHF SPEAKER MESH I0021
SCREW CAMERA CROSS
M1.4X2.8
I0012
TOP END CAP
I0005
SCREW TORX+ SIZE 4 M1.4X3.7
I0036
SCREW TORX+
SIZE 4 M1.4X2.5
I0004
Ver. 1.0
Only available as assembly
Not reuseable after removal
Repair/swap only in level 3
L3
L3
L3
L3
L3
L3
A-COVER TOUCH ASSEMBLY (I0007 - I0009)
MAIN CHASSIS ASSEMB LY (I0014 - I0022)
LIGHT SWAP PACKAGE
(I0025)
B-COVER ASSEMBLY
(I0029 - I0032)
6. EXLPODED VIEW
Nokia X7-00 / X7-00.1
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CA-101 Service Cable
AC-10 Travel Charger
BL-5K Battery
SS-252 Assembly Jig
Nokia Standard Toolkit (v2) For more information, refer to the Service Bulletin (SB-011) on Nokia
Online. Supplier or manufacturer
contacts for tool re-order can be
found in “Recommended service
equipment” document on Nokia
Online.
7. SERVICE DEVICES
Nokia X7-00 / X7-00.1
RM-707 / RM-659
Service Manual Level 1&2
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Version 1.0
8. SOFTWARE UPDATE
Flash concept (Point of Sale)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Online.
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1) Nokia X7-00 disassembly.
2) You must use the Nokia Standard Toolkit version
2.
3) Protect the A-COVER TOUCH ASSEMBLY with protective film.
4) Push from the shown place to open the MICRO SD TRAY.
5) Pull out and remove the MICRO SD TRAY.
6) Push from the shown place to open the SIM TRAY. Pull out and remove the SIM TRAY.
9. DISASSEMBLY INSTRUCTIONS
Nokia X7-00 / X7-00.1
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Service Manual Level 1&2
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Version 1.0
7) Slide the SRT-6 to directions shown to release the BOTTOM END FACE PLATE. Do not use it again. Discard it.
8) Note that this step is for Level 3 only! In case the BOTTOM END CAP or the ENGINE BOARD is to be replaced, use the dental tool to release the second TYPE LABEL. Remove it with tweezers. Discard it. Be careful not to injure yourself with the sharp end of the dental tool.
9) Release the AV FACE PLATE with the SRT-6. Be careful not to damage the MICRO USB connector. Do not use the AV FACE PLATE again. Discard it.
10) Release the LOCK KEY FACE PLATE with the SRT-6. Do not use it again. Discard it.
Unscrew the two Torx+ size 4 screws in the order shown. Do not use them again. Discard them.
11) Unscrew the two Torx+ size 4 screws in the order shown. Do not use them again. Discard them.
Nokia X7-00 / X7-00.1
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12) Pull the TOP END CAP to the direction shown and remove it.
13) Unscrew the two Torx+ size 4 screws in the order shown. Do not use them again. Discard them.
14) Remove the SIDE LOCKING PIN on the left side with the serrated nose tweezers. Be careful not to damage the A-COVER TOUCH ASSEMBLY while removing the SIDE LOCKING PIN.
15) Remove the SIDE LOCKING PIN on the right side with the serrated nose tweezers. Be careful not to damage the A-COVER TOUCH ASSEMBLY while removing the SIDE LOCKING PIN.
16) Open and turn aside the TOUCH FLEX connector with the SRT-6. Be careful not to damage the connector.
17) Lift slightly up the top end of the A-COVER TOUCH ASSEMBLY. Be careful not to damage the TOUCH FLEX connector.
Nokia X7-00 / X7-00.1
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Service Manual Level 1&2
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Version 1.0
18) Lift up the sides and the bottom end of the A­COVER TOUCH ASSEMBLY. Push the A-COVER TOUCH ASSEMBLY to direction shown to safely remove the TOUCH FLEX connector from its place.
19) Separate the A-COVER TOUCH ASSEMBLY.
20) Remove the MENU / HOME KEY with the tweezers. Do not use it again. Discard it.
21) Protect the inner side of the A-COVER TOUCH ASSEMBLY with the protective film.
22) Protect the DIPRO LED with the protective film to avoid short circuit.
23) Protect the DISPLAY with the protective film.
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