Nokia X5-01, RM-627, RM648 Service Manual

Nokia Customer Care

Service Manual

RM-627; RM-648 (Nokia X5-01; L3&4)

Part No: (Issue 2)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 6/2010 NS Issue 2 10/2010 KF Delta chapter added.

RM-627; RM-648

Page ii COMPANY CONFIDENTIAL Issue 2

RM-627; RM-648 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-627; RM-648

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 2

RM-627; RM-648 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Issue 2 COMPANY CONFIDENTIAL Page v

RM-627; RM-648

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 2

RM-627; RM-648 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 2

RM-627; RM-648 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 2 COMPANY CONFIDENTIAL Page ix

RM-627; RM-648

Company policy

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Page x COMPANY CONFIDENTIAL Issue 2

RM-627; RM-648 Nokia X5-01; L3&4 Service Manual Structure

Nokia X5-01; L3&4 Service Manual Structure

1 General information 2 Service Devices and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF troubleshooting 5 System Module 6 Service information differences between RM-627 and RM-648 Glossary

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Nokia X5-01; L3&4 Service Manual Structure

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Nokia Customer Care

1 — General information

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General information

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RM-627; RM-648 General information

Table of Contents

Product selection................................................................................................................................................... 1–5

Phone features ...................................................................................................................................................... 1–5

Software and user interface features.................................................................................................................. 1–6

Accessories............................................................................................................................................................. 1–6

Technical specifications........................................................................................................................................ 1–7

General specifications...................................................................................................................................... 1–7

Main RF characteristics for GSM850/900/1800/1900 and WCDMA band I, II and VIII phones .................. 1–7

Battery endurance............................................................................................................................................ 1–9

Environmental conditions ............................................................................................................................... 1–9

List of Tables

Table 1 Battery and chargers ............................................................................................................................... 1–7

Table 2 Car accessories ......................................................................................................................................... 1–7

Table 3 Headsets ................................................................................................................................................... 1–7

Table 4 Cables ........................................................................................................................................................ 1–7

List of Figures

Figure 1 RM-627 (Nokia X5–01) product picture................................................................................................ 1–5

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General information

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RM-627; RM-648 General information

Product selection

RM-627 (Nokia X5–01) is a GSM/WCDMA dual mode phone, supporting EGSM850/900/1800/1900 and WCDMA bands I, II and VIII.

Figure 1 RM-627 (Nokia X5–01) product picture

Phone features

Display and keypad features

•

2.36” QVGA 18 bit color display in landscape orientation

•

QWERTY Slide Form Factor

•

5-way Navi key, Soft keys, Call and end keys, Home and Media keys, Volume keys

Hardware features

•

Main camera: 5 megapixel EDOF camera with integrated flash

•

MicroUSB connector/charger plug for data transfer (USB 2.0) and charging

•

High speed USB (FS/HS)

•

Bluetooth version 2.0

•

microSD memory card connector

•

Accelerometer

•

Stereo Music Player

•

Integrated handsfree speaker

•

Internal vibra

•

Plug-in SIM 1.8V and 3.0V, more than 1000 entries

•

3.5mm AV connector

RF features

•

Internal antennas

•

GSM/EDGE 850/900/1800/1900

•

WCDMA band I, II and VIII

•

High speed upload - HSUPA cat 5 (2.0 Mbps)

Issue 2 COMPANY CONFIDENTIAL Page 1 – 5

•

High speed download - HSDPA cat 9 (10.2 Mbps)

•

EDGE: MSC 32

•

GPRS: MSC 32

•

CSD for browsing and as data modem

•

WLAN

Software and user interface features

Selection of software application and features

•

S60 release 3.2.3 w/LIVE (people centric) homescreen

•

Active Stand-by

•

Ovi Music 3.0, Ovi Sounds 1.0

•

OVI Store 1.6

•

OVI Contacts 1.5

•

Spin the Music & Message in-box

•

OMA DRM 2.0 (Digital Right Management)

•

Windows Media DRM 10.0

•

OMA MMS 1.2, MMS Conformance 3.0, AMR and SMIL AP

•

OMA Client Provisioning v1.1

•

Java

•

Video recording in upto VGA (15fps)

•

Music Player for MP3, AAC, eAAC+ and WMA

•

Video player 3GPP H.263 playback+streaming and MPEG4 recording and playback

•

Ring tones: Video, MP3, AAC, eAAC+ and polyphonic (64 voices) ringing tones

•

WAP 2.0, XHTML browser over HTTP/TCP/IP stack

•

SyncML (local and remote)

•

Audio messaging

•

Flight Mode

•

OVI Suite 2.0/2.1

RM-627; RM-648

General information

Accessories

Sales package contents

•

Nokia X5–01 phone

•

Nokia Battery BL-5F

•

Travel Charger AC-6

•

Nokia Wired Headset WH-102

•

Nokia Micro USB Cable CA-101D

•

Nokia MU-37, 2 GB micro SD

•

User Guide

•

Symbian Leaflet

•

Phone Leaflet

Page 1 – 6 COMPANY CONFIDENTIAL Issue 2

RM-627; RM-648 General information

Table 1 Battery and chargers

Type Name

Note: This phone is charged through the Micro USB port.

BL-5F Battery 950 mAh Li-Ion AC-6 USB charger

Table 2 Car accessories

Type Name

DC-10 High-Power retractable car charger HF-510 Plug-In car kit with display and DSP

Table 3 Headsets

Type Name

Wired

WH-102 Stereo headset WH-500 Stereo headset (headband) WH-701 Stereo headset (in-ear)

Wireless

BH-504 Bluetooth stereo headset (headband) BH-505 Bluetooth stereo headset (neckband)

Table 4 Cables

Type Name

CA-101D Micro USB cable

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

RM-627 transceiver with

74.3 x 66.4 x 16.9 129 113.4 BL-5F 950 mAh Li-Ion battery pack

Main RF characteristics for GSM850/900/1800/1900 and WCDMA band I, II and VIII phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA I (2100), WCDMA II (1900)

and WCDMA VIII (900)

Issue 2 COMPANY CONFIDENTIAL Page 1 – 7

Parameter Unit

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA I (2100): 2110 - 2170 MHz WCDMA II (1900): 1930 - 1990 WCDMA VIII (900): 925- 960 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA I (2100): 1920 - 1980 MHz

RM-627; RM-648

General information

WCDMA II (1900): 1850 - 1910 WCDMA VIII (900): 880 - 915 MHz

Output power GSM850: +5 ...+32.5dBm/3.2mW ... 2W

GSM900: +5 … +32.5dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA I (2100): -50 ... +23 dBm/0.01μW ... 199.5mW WCDMA II (1900): -50 ... +22 dBm/0.01μW ... 158.5mW WCDMA VIII (900): -50 ... +23 dBm/0.01μW ... 199.5mW

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA I (2100): 277 WCDMA II (1900): 289 WCDMA VIII (900): 152

Channel spacing 200 kHz

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RM-627; RM-648 General information

Parameter Unit

Number of Tx power levels GSM850: 15

GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA I (2100): 75 WCDMA II (1900): 75 WCDMA VIII (900): 75

Battery endurance

Battery Talk time Standby time

BL-5F 950 mAh Li-ion GSM850: 4 h

Other GSM-bands: 5 h WCDMA: 3.5 h

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental

condition

Normal operation Reduced performance Intermittent or no

operation

No operation or storage

-15 oC ... +55 oC 55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

Ambient temperature Notes

GSM: 400 h WCDMA: 400 h

Specifications fulfilled Operational only for short periods Operation not guaranteed but an

attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Charging allowed Long term storage

conditions Humidity and water

resistance

Issue 2 COMPANY CONFIDENTIAL Page 1 – 9

-15 oC ... +55 oC 0 oC ... +85 oC

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water

has to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

RM-627; RM-648

General information

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Nokia Customer Care

2 — Service Devices and

Service Concepts

Issue 2 COMPANY CONFIDENTIAL Page 2 – 1

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Service Devices and Service Concepts

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RM-627; RM-648 Service Devices and Service Concepts

Table of Contents

Service devices....................................................................................................................................................... 2–5

Product specific devices................................................................................................................................... 2–5

FS-145........................................................................................................................................................... 2–5

MJ-264 .......................................................................................................................................................... 2–5

SS-88............................................................................................................................................................. 2–5

General devices................................................................................................................................................. 2–5

CU-4............................................................................................................................................................... 2–6

FLS-5 ............................................................................................................................................................. 2–7

FPS-21........................................................................................................................................................... 2–7

PK-1............................................................................................................................................................... 2–8

PKD-1 ............................................................................................................................................................ 2–8

RJ-230 ........................................................................................................................................................... 2–8

SB-6............................................................................................................................................................... 2–8

SB-7............................................................................................................................................................... 2–9

SRT-6............................................................................................................................................................. 2–9

SS-46............................................................................................................................................................. 2–9

SS-62............................................................................................................................................................. 2–9

SS-93............................................................................................................................................................. 2–9

SX-4............................................................................................................................................................ 2–10

Cables.............................................................................................................................................................. 2–10

CA-101 ....................................................................................................................................................... 2–10

CA-31D ....................................................................................................................................................... 2–10

CA-56RS...................................................................................................................................................... 2–10

CA-89DS ..................................................................................................................................................... 2–11

DAU-9S....................................................................................................................................................... 2–11

PCS-1.......................................................................................................................................................... 2–11

XRS-6.......................................................................................................................................................... 2–12

Service concepts ................................................................................................................................................. 2–12

POS (Point of Sale) flash concept ................................................................................................................. 2–12

Flash concept with FPS-21............................................................................................................................ 2–13

CU-4 flash concept with FPS-21.................................................................................................................... 2–14

Module jig service concept........................................................................................................................... 2–15

Service concept for RF testing and RF/BB tuning....................................................................................... 2–16

Bluetooth testing concept with SB-6 .......................................................................................................... 2–17

WLAN functionality testing concept with SB-7 .......................................................................................... 2–18

List of Figures

Figure 2 POS flash concept ................................................................................................................................ 2–12

Figure 3 Basic flash concept with FPS-21......................................................................................................... 2–13

Figure 4 CU-4 flash concept with FPS-21.......................................................................................................... 2–14

Figure 5 Module jig service concept ................................................................................................................. 2–15

Figure 6 Service concept for RF testing and RF/BB tuning ............................................................................. 2–16

Figure 7 Service concept for RF testing and RF/BB tuning ............................................................................. 2–17

Figure 8 WLAN functionality testing concept with SB-7................................................................................. 2–18

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Service Devices and Service Concepts

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RM-627; RM-648 Service Devices and Service Concepts

Service devices

Product specific devices

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-627; RM-648. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

FS-145 Flash adapter

•

FS-145 is equipped with a clip interlock system

•

provides standardised interface towards Control Unit

•

provides RF connection

•

multiplexing between USB and FBUS media, controlled by VUSB

MJ-264 Module jig MJ-264 is meant for component level troubleshooting.

The jig includes an RF interface for GSM and WCDMA. In addition, it has the following features:

•

Provides mechanical interface with the engine module

•

Provides galvanic connection to all needed test pads in module

•

Connector for control unit

•

Access for USB connector

SS-88 Camera removal tool The camera removal tool SS-88 is used to remove/attach the camera

module from/to the camera socket of the phone PWB.

General devices

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RM-627; RM-648

Service Devices and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

•

software controlled via USB

•

EM calibration function

•

Forwards FBUS/Flashbus traffic to/from terminal

•

Forwards USB traffic to/from terminal

•

software controlled BSI values

•

regulated VBATT voltage

•

2 x USB2.0 connector (Hub)

•

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

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RM-627; RM-648 Service Devices and Service Concepts

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PK-1.

FPS-21 Flash prommer

FPS-21 sales package:

•

FPS-21 prommer

•

AC-35 power supply

•

CA-31D USB cable

FPS-21 interfaces:

Front

•

Service cable connector Provides Flashbus, USB and VBAT connections to a mobile device.

•

SmartCard socket A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

•

DC power input For connecting the external power supply (AC-35).

•

Two USB A type ports (USB1/USB3) Can be used, for example, for connecting external storage memory

devices or mobile devices

•

One USB B type device connector (USB2) For connecting a PC.

•

Phone connector Service cable connection for connecting Flashbus/FLA.

•

Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

•

Four SD card memory slots For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.

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RM-627; RM-648

Service Devices and Service Concepts

PK-1 Software protection

key

PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle.

PK-1 is meant for use with a PC that does not have a series interface. To use this USB dongle for security service functions please register

the dongle in the same way as the PKD-1 series dongle. PKD-1 SW security device

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC.

Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the

device if needed.

RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the

engine module.

SB-6 Bluetooth test and

interface box (sales package)

The SB-6 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing .

Sales package includes:

•

SB-6 test box

•

Installation and warranty information

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