Nokia 8550 Service Manual 08 nsm3servtool

PAMS Technical Documentation
NSM–3/3D Series Transceivers

Service Tools

Issue 4 02/2002  Nokia Corporation.
NSM–3/3D Service Tools
CONTENTS
Service Box JBU-6 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBU-6 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF Module RL6 for Service Box JBU-6 4. . . . . . . . . . . . . . . . . . . . . . . .
Test Jig MJS-9 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of MJS-9 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soldering Jig MJS-21 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of MJS-21 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Loading Adapter FLA-10 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sales package code 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLA-10 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAMS Technical Documentation
View of FLC-2 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Connector Extractor Tool SRT-3 9. . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SRT-3 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Loading Adapter FLA-7 (Sales Pack) 10. . . . . . . . . . . . . . . . . . . . . . .
Sales package code 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLA-7 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Prommer FPS-4S (Sales Pack) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sales package code 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FPS-4 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Box TDF-4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of TDF-4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of IR Data Interface Module JLP-1 12. . . . . . . . . . . . . . . . . . . . . . .
Product Code 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Battery BBF-1 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 2
View of JBA-6 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Cable AXS-4 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product code 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS-4 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Cable AXS-4U 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product code 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS-4U 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D15-D15 Cable AXS-5 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nokia Corporation.
NSM–3/3D
PAMS Technical Documentation
Product Code 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS-5 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU-9S 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DAU-9S 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Charging Cable PCC-1 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PCC-1 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cable PCS-1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PCS-1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Cable SCB-3 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCB-3 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Cable XMS-3 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Tools
Product code 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XMS-3 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF Cable XRF-1 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product code 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XRF-1 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF Cable XRS-3 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product code 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XRS-3 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular T-adapter 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of Modular T-adapter 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SW Security Device PKD-1 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SW Security Device 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dongle/Flash Device FLS-4S (Sales Pack) 27. . . . . . . . . . . . . . . . . . . . . . .
Product Code 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLS-4S 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nokia Corporation.
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NSM–3/3D Service Tools
Service Box JBU-6
The Service Box JBU-6 is used:
- to make connection between transceiver and FLA-5/FLA-7 for flashing
- to help functional tests
- to enable connection to test/measurument devices
- to generate accurate 4.1 and 8.4 voltage for Vbatt and Vin/Vchar lines
- to generate accurate 500mA current for charging calibration Vin line
- to generate 10 ms IBI-pulse to BTMP-line NOTE: JBU-6 cover should be closed during measurements.
Product Code
Service Box JBU-6: 0770153
View of JBU-6
PAMS Technical Documentation

SCD-6:

Sales Package code: 0080329

RF Module RL6 for Service Box JBU-6

RF Module RL6: 0770172
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Nokia Corporation.
Pinset Cable SCD-6: Spare part for JBU-6.
NSM–3/3D
PAMS Technical Documentation
Test Jig MJS-9
The Test Jig MJS-9 is used for repair of system/RF module*. The zoom in picture contains two changeable over voltage protection components: SM Fuse F2.0 A 32V 1206 F 001 T 5119002 (larger of the two) VWM 5.6V VC15.5 R 008 T 1825019 See next page for additional info.
Product Code
Module Jig MJS-9: 0770154
View of MJS-9
Service Tools
*Note: The nominal supply voltage for MJS-9 is +8.0 V.
The supply voltage must not exceed +15.0 V. (MJS-9 has overvoltage protection).
Nokia Corporation.
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NSM–3/3D Service Tools
PAMS Technical Documentation
Use LCD module CD9 when servicing with MJS-9. Product code: 0770244
Remove LCD/Keymat module from PCB before installing the radio module into the Service Jig MJS-9. Use LCD module CD9 0770244 instead of the original NSM-3 module.
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Nokia Corporation.
NSM–3/3D
PAMS Technical Documentation
Soldering Jig MJS-21
The Soldering Jig MJS-21 is used for soldering (in automatic soldering machines) and as a rework jig for system module, if special fixtures (like extra feet) are used.
Product Code
Module Jig MJS-21: 0770225
View of MJS-21
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
Flash Loading Adapter FLA-10
The Falsh Loading Adapter FLA-10 is used in place of the phone’s normal battery during service, to supply a controlled operating voltage.
Sales package code
Falsh Loading Adapter FLA-10: 0081346 Sales package contains: Falsh Loading Adapter FLA-10 (bulk) 0770229
DC Cable FLC-2 0730185
View of FLA-10
PAMS Technical Documentation

View of FLC-2

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NSM–3/3D
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Battery Connector Extractor Tool SRT-3
The Battery Connector Extractor Tool is used to remove battery connector from the frame.
Product Code
Battery Connector Extractor Tool SRT-3: 0770226
View of SRT-3
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
Flash Loading Adapter FLA-7 (Sales Pack)
The Flash Loading Adapter FLA-7 is used with the Service Battery BBD-3 and Service Cable SCH-5. Power is supplied to FLA-7 from the Flash Se­curity Box TDF-4 via the DC cable PCC-1, (The PCC-1 cable can be re­placed with a Travel Charger ACH-6), and is connected to the Flash Prommer FPS-4S with the cable AXS-5.
The sales pack includes:
- Flash Loading Adapter FLA-7 0770119
- Service Cable XCM-5 0730142
- Power Cable SCF-7 0730141
- Service Cable assy AXS-5 0730091
Sales package code
Flash Loading Adapter FLA-7: 0080326
View of FLA-7
PAMS Technical Documentation
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Nokia Corporation.
NSM–3/3D
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Flash Prommer FPS-4S (Sales Pack)
The Flash Prommer FPS-4S is used to update the main software of the phone. Updating is done by first loading the new MCU software from the PC to the flash prommer, and then loading the new SW from the prommer to the phone. When updating more than one phone in succession, the MCU software only needs to be loaded to the prommer once.
The sales pack includes:
Part No. Description
0750090 FPS-4 Flash Prommer 0680015 0730029 0730090
ÁÁÁ
0774043
Extension modules available : SF6 SRAM Extension module 0200742
SF7 FLASH Memory Extension module 0200743
ACL-3E charger Printer cable IBM DB25F/57-30360 AXS-4 cable D9-D9
БББББББББББББББ
Prommer software diskette
Service Tools
Sales package code
Flash Prommer FPS-4S: 0085095
View of FPS-4
Nokia Corporation.
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NSM–3/3D Service Tools
Security Box TDF-4
The Security Box TDF-4 is required for updating MCU software, and infra red testing.
Note 1: TDF-4 is delivered in de-activated mode. Fill in the enclosed
Activation Request Form, and fax to NMP Salo to get the activation code
Note 2: The infra red module JLP-1 (P/N 0750079) is not included in
the TDF-4 sales package
Product Code
Security Box TDF-4: 0770106
View of TDF-4
PAMS Technical Documentation
View of IR Data Interface Module JLP-1
IR Data Interface Module JLP-1 fits in the Security Box TDF-4 and can be used to perform IR tests with WinTesla.
Product Code
IR Data Interface Module JLP-1: 0750079
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Nokia Corporation.
NSM–3/3D
PAMS Technical Documentation
Flash Battery BBF-1
The Flash Battery BBF-1 is used in place of the standard battery of the phone during flashing.
The zoom in picture describes two changeable over voltage protection components: SM Fuse F2.0 A 32V 1206 F 001 T 5119002 (larger of the two) VWM 5.6V VC15.5 R 008 T 1825019
Product Code
Flash Battery BBF-1: 0775206
View of BBF-1
Service Tools
*Note: The nominal supply voltage for BBF-1 is +8.0 V.
The supply voltage must not exceed +15.0 V. (BBF-1 has overvoltage protection).
Nokia Corporation.
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Nokia Corporation.
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Service Cable AXS-4
The D9-D9 Service Cable AXS-4 is used to connect two 9 pin D connec­tors e.g. between PC and TDF-4 seurity box. Cable lenght is 2 meters.
Product code
D9-D9 Service Cable AXS-4 0730090
View of AXS-4
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
Service Cable AXS-4U
The D9-D9 Service Cable AXS-4U is used to connect two 9 pin D connec­tors e.g. between PC’s serial port and FLS-2D. Cable length is 30 cm.
Product code
D9-D9 Service Cable AXS-4U 0730163
View of AXS-4U
PAMS Technical Documentation
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Nokia Corporation.
NSM–3/3D
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D15-D15 Cable AXS-5
The D15-D15 Cable AXS-5 is used to connect two 15 pin D connectors. e.g. between FLA-5/7 and FPS-4S.
Product Code
D15-D15 Cable AXS-5: 0730091
View of AXS-5
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
MBUS Cable DAU-9S
The MBUS Cable DAU-9S has a modular connector, and is used with be­tween PC’s serial port and eg. Service Box JBU-6.
Product Code
MBUS Cable DAU-9S: 0730108
View of DAU-9S
PAMS Technical Documentation
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Nokia Corporation.
NSM–3/3D
PAMS Technical Documentation
DC Charging Cable PCC-1
The DC Cable PCC-1 is used e.g. to connect FLA-5/7 and TDF-4.
Product Code
DC Cable PCC-1 (with modular RJ connector): 0730053
View of PCC-1
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
Power Cable PCS-1
The Power Cable PCS-1 is used to connect eg. Service Box JBU-6 and Flash Loading Adapter FLA-7 to an external power supply. Can be used with FPS-4 also.
Product Code
Power Cable PCS-1: 0730012
View of PCS-1
PAMS Technical Documentation
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NSM–3/3D
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DC Cable SCB-3
The DC Cable SCB-3 is used to connect the Service Battery to the char­ger connection Vin of the phone when doing the charger calibration ser­vice procedure.
Product Code
DC Cable SCB-3: 0730114
View of SCB-3
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
Service Cable XMS-3
XMS-3 is a modular cable for flashing and service purposes.
Product code
Service Cable XMS-3: 0730174
View of XMS-3
PAMS Technical Documentation
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Nokia Corporation.
NSM–3/3D
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RF Cable XRF-1
RF cable XRF-1 is used to connect Test frame MJS-9 to RF measure­ment equipment..
Product code
RF Cable XRF-1: 0730085
View of XRF-1
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
RF Cable XRS-3
RF cable XRS-3 is used to connect Service Box JBU-6 to RF measure­ment equipment.
Product code
RF Cable XRS-3: 0730184
View of XRS-3
PAMS Technical Documentation
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Nokia Corporation.
NSM–3/3D
PAMS Technical Documentation

Modular T-adapter

The modular T-adapter is a suitable branching unit to provide the needed parallel modular connections.
Product Code
Modular T-adapter: 4626134
View of Modular T-adapter
Service Tools
Nokia Corporation.
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NSM–3/3D Service Tools
SW Security Device PKD-1
SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Whithout the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if need­ed.
Caution: Make sure thet you have switched off the PC and the printer before making connections!
Caution: Do not connected the PKD-1 to the serial port. You may dam­age your PKD-1!
Product Code
SW Security Device PKD-1: 0750018
View of SW Security Device
PAMS Technical Documentation
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Nokia Corporation.
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Dongle/Flash Device FLS-4S (Sales Pack)
FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
Product Code
Sales Pack - Europe/Africa 0080541 Sales Pack - APAC 0080542 Sales Pack - US 0080543
View of FLS-2D
Service Tools
Sales Pack 0080543 Contents - US
Part No. Description
0774283 FLS-4S Flash Device. 0680032 9360406 9385137
ÁÁÁ
FPS–8 Power supply Installation and User Guide Registration Request Form
БББББББББББББББ
Nokia Corporation.
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Nokia Corporation.
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