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SERVICE MANUAL
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CONFIDENTIAL
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Level 1&2
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RM-217
RM-222
Transceiver characteristics:
Band:
-RM-217: Tri-band EDGE phone for EGSM 900/1800/1900MHz
-RM-222: Tri-band EDGE phone for EGSM 850/1800/1900MHz
Camera: 2.0 Megapixel, 8x digital zoom
Display: 5.08cm (2inch) QVGA display with 16.7M true colors,
resolution 240 x 320 pixel
Operating System: Series 40
Bluetooth
FM stereo radio
Memory card: microSD
Connector: mini USB Connector
Service Manual 6300 RM-217/ 6300b RM-222
Transceiver with BL-4c Li-Ion battery pack
Talk time Standby Note
up to 3.5h up to 14.5days
Environmental characteristics:
• Lead-free soldered
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Depends on network
parameters
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TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
INTRODUCTION 3
EXPLODED VIEW
SPARE PARTS OVERVIEW
GENERAL RECYCLING RECOMMENDATION
LEVEL 2 SOLDER COMPONENTS
SERVICE DEVICES
SW-UPDATE 1
DISASSEMBLY - HINTS 1
ASSEMBLY - HINTS 1
LEGEND FOR QUICK TROUBLE SHOOTER 2
QUICK TROUBLE SHOOTER - POWER ON 2
QUICK TROUBLE SHOOTER - CHARGING 2
QUICK TROUBLE SHOOTER - NO SERVICE 2
QUICK TROUBLE SHOOTER - EARPIECE 2
QUICK TROUBLE SHOOTER - IHF SPEAKER 2
QUICK TROUBLE SHOOTER - DISPLAY 2
QUICK TROUBLE SHOOTER - MICROPHONE 2
QUICK TROUBLE SHOOTER - KEYMAT 2
QUICK TROUBLE SHOOTER - AV CONNECTOR 3
QUICK TROUBLE SHOOTER - VOLUME KEYS 3
QUICK TROUBLE SHOOTER - CARD READER 3
QUICK TROUBLE SHOOTER - CAMERA 3
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5
6
7
8
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1
8
1
2
3
4
5
6
7
8
9
0
1
2
3
Status Version No. Date Comments
Draft 0.1 24.Nov.2006 Initial draft
Approved 1.0 9.Jan.2007 Approval
Approved 2.0 19.Apr.2007 Exploded view & Spare Parts overview updated
Approved 3.0 31.May.2007 Disassy/Assy instruction updated (microSD card removal first)
Approved 4.0 12.Sept.2007 Exploded view & Spare Parts overview updated
Service Manual 6300 RM-217/ 6300b RM-222
CHANGE HISTORY
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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INTRODUCTION1.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
2.
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
Service Manual 6300 RM-217/ 6300b RM-222
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EXPLODED VIEW2.
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
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Service Manual 6300 RM-217/ 6300b RM-222
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SPARE PARTS OVERVIEW3.
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Service Manual 6300 RM-217/ 6300b RM-222
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GENERAL RECYCLING RECOMMENDATION4.
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Service Manual 6300 RM-217/ 6300b RM-222
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LEVEL 2 SOLDER COMPONENTS5.
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Service Manual 6300 RM-217/ 6300b RM-222
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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SERVICE DEVICES6.
FLS-5 incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed specifically for POS use.
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ACF-8
Universal Power Supply is used to power FLS-5.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone
battery.
Internal Battery BL-4c
Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.
SS-45
Camera removal tool.
Service Manual 6300 RM-217/ 6300b RM-222
DKE-2
Service Cable to connect the PC with the mini USB connector.
SS-101
Domesheet alignment jig
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RJ-148
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
9
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0772040 NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on
NOKIA Online.
Supplier or manufacturer contacts for tool re-order can be
found in “Recommended service equipment” document on
NOKIA Online.
Service Manual 6300 RM-217/ 6300b RM-222
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SW-UPDATE7.
Flash Concept – (Point of Sales)
To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online.
MGR
Service Manual 6300 RM-217/ 6300b RM-222
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DISASSEMBLY - HINTS8.
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1. Needed tools: SRT-6, metal tweezers, SS-93, SS-45 camera
removal tool, a straight bladed screwdriver, dental pick, bit
holder with a torx plus size 6 bit, a torque driver, DC plug
3. Shift out the C-COVER.
2. Always cover the windows with a protective lm.
4. Note! Before disassembling the phone, make sure that
the micro SD card has been removed. Remove both screws in
the order shown.
5. Remove the screws.
Service Manual 6300 RM-217/ 6300b RM-222
6. Unlock the plastic clips of the A-COVER with the SRT-6…
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7. …on both sides.
9. Remove the KEYMAT
8. Lift up the cover now.
10. Protect the window from inner side.
11. Unscrew the four screws in the order shown.
Service Manual 6300 RM-217/ 6300b RM-222
12. Remove the screws. Separate these screws, do not mismatch
them with the others.
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13. Cover the display with a lm.
15. Remove the CAMERA GASKET.
14. Note! Before removing the B-COVER, make sure that the
micro SD card has been removed. Turn the assembly, lift up
the B-COVER.
16. Unlock and remove the CAMERA with the SS-45.
17. Release the FLEX SHIELDING LID and discard it.
Service Manual 6300 RM-217/ 6300b RM-222
18. Do not use it again.
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19. Unlock both metal clips of the UI SHIELD.
21. Peel up the protective lm.
20. Carefully unlock the ex connector of the LCD MODULE.
22. Now separate the parts as shown.
23. Cover the display with a lm again.
Service Manual 6300 RM-217/ 6300b RM-222
24. Remove the MICROPHONE and the DC JACK.
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25. Carefully lever out the EARPIECE ASSEMBLY.
27. Now remove it.
26. Carefully unlock the clip securing the PLASTIC CHAMBER.
28. The IHF SPEAKER is not glued and can be removed easily.
29. Carefully release the clips of the LED- and the SIDE
WINDOW.
Service Manual 6300 RM-217/ 6300b RM-222
30. The POWER- and the VOLUME KEY can be removed easily.
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31. Release the shown metal snaps of the LABEL COVER ASSY
with the dental pick.
33. Now release these two latches.
32. Turn the assembly and open the SIM lid.
34. Use the dental tool to push out the last clips.
35. Release the LABEL COVER ASSEMBLY, beginning from the
bottom side.
Service Manual 6300 RM-217/ 6300b RM-222
36. Mind these clips.
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37. The disassembly procedure is now completed.
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ASSEMBLY - HINTS 9.
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1. Assembly hints:
3. Insert the LABEL COVER ASSEMBLY into the B-COVER as shown.
2. Keep in mind that the LABEL COVER ASSEMBLY with the
TYPE LABEL must always be assembled together with the
corresponding engine module.
4. Carefully push all latches into their places.
5. Close the SIM lid.
Service Manual 6300 RM-217/ 6300b RM-222
6. Check the correct positioning of all these latches.
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7. Insert the LED- and the SIDE- WINDOW. Note that they can’t
be interchanged.
9. Secure all clips of the PLASTIC CHAMBER before going on.
8. Note that the IHF SPEAKER contacts belongs to their pads.
10. Always use a new FLEX SHIELDING LID.
11. Mind the guiding tab while replacing the CAMERA.
Service Manual 6300 RM-217/ 6300b RM-222
12. Push it into its place.
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13. Make sure that the microSD card is not inserted,
otherwise remove them.
15. Set the correct torque.
14. Place the assembly onto the B-COVER.
16. Turn the screws to the left rst to engage the threads, then
tighten them slightly.
17. Apply the correct torque to all screws in the order shown.
Service Manual 6300 RM-217/ 6300b RM-222
18. Tighten both screws of the C-COVER in the order shown, too.
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LEGEND FOR QUICK TROUBLE SHOOTER10.
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QUICK TROUBLE SHOOTER - POWER ON11.
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QUICK TROUBLE SHOOTER - CHARGING12.
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QUICK TROUBLE SHOOTER - NO SERVICE13.
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QUICK TROUBLE SHOOTER - EARPIECE14.
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QUICK TROUBLE SHOOTER - IHF SPEAKER 15.
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QUICK TROUBLE SHOOTER - DISPLAY 16.
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QUICK TROUBLE SHOOTER - MICROPHONE 17.
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QUICK TROUBLE SHOOTER - KEYMAT18.
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QUICK TROUBLE SHOOTER - AV CONNECTOR19.
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QUICK TROUBLE SHOOTER - VOLUME KEYS 20.
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QUICK TROUBLE SHOOTER - CARD READER 21.
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QUICK TROUBLE SHOOTER - CAMERA22.
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Service Manual 6300 RM-217/ 6300b RM-222
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