Nokia 6260 Service Manual

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Page 1

Nokia Customer Care

Service Manual

RM-25 (Nokia 6260)

Mobile Terminal

Part No: 9235618 (Issue 1)

Company Confidential

Page 2

RM-25

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 08/2004 MHa, TSa MODE Service Information Pilot

Project

Page ii Company Confidential Issue 1

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RM-25 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia 6260 are trademarks or registered trademarks of Nokia Corporation.

Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-25

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

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RM-25 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-25

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-25 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-25

Nokia Customer Care Battery information

Battery information

Note: New battery's full performance is achieved only after two or three complete charge and discharge

cycles!

Note that a new battery's full performance is achieved only after two or three complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii Company Confidential Issue 1

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RM-25 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland

Or send email to:

cc-ts-rc.documentation@nokia.com

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RM-25

Nokia Customer Care Company Policy

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RM-25 Nokia 6260 Service Manual Structure Nokia Customer Care

Nokia 6260 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix installation 4 Phoenix instructions 5 Phoenix concepts 6 Service tools 7 Disassembly and reassembly instructions 8 Baseband troubleshooting 9 RF troubleshooting 10 Camera module troubleshooting 11 System module 12 Schematics Glossary

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RM-25

Nokia Customer Care Nokia 6260 Service Manual Structure

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Nokia Customer Care

1 — General information

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RM-25

Nokia Customer Care General information

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RM-25 General information Nokia Customer Care

Table of Contents

Product selection............................................................................................................................................................................1–5

Display and keypad features......................................................................................................................................................1–5

Features.............................................................................................................................................................................................1–6

Hardware features...................................................................................................................................................................1–6

Software features.....................................................................................................................................................................1–6

UI features..................................................................................................................................................................................1–6

RM-25 product and modules......................................................................................................................................................1–8

Mobile enhancements..................................................................................................................................................................1–9

Technical specifications.............................................................................................................................................................1–10

General specifications..........................................................................................................................................................1–10

Main RF characteristics for triple-band phones (Europe)..........................................................................................1–10

Battery endurance.................................................................................................................................................................1–11

Environmental conditions...................................................................................................................................................1–11

List of Tables

Table 1 Imaging...............................................................................................................................................................................1–6

Table 2 Messaging...........................................................................................................................................................................1–6

Table 3 Personal Information Management (PIM)................................................................................................................1–7

Table 4 Synchronization................................................................................................................................................................1–7

Table 5 Phone...................................................................................................................................................................................1–7

Table 6 Games..................................................................................................................................................................................1–7

Table 7 Java.......................................................................................................................................................................................1–7

Table 8 Browser...............................................................................................................................................................................1–7

Table 9 Personalization.................................................................................................................................................................1–7

Table 10 Location Based Services..............................................................................................................................................1–7

Table 11 M-Commerce...................................................................................................................................................................1–8

List of Figures

Figure 1 RM-25.................................................................................................................................................................................1–5

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Nokia Customer Care General information

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RM-25 General information Nokia Customer Care

Product selection

The RM-25 is a triple band transceiver unit designed for the GSM900 (including EGSM), GSM1800 and GSM1900 networks.

Figure 1 RM-25

Display and keypad features

• Large high resolution TFT color display (176x208 pixels) with 65,536 colors.

• 4-way navigation key, 3 selection keys, Application key, Edit key and Clear key.

• State-of-the-art ribless numeric keymat, ITU layout.

• Three side keys: Vol Up, Vol Down and PoC (Push To Talk).

• The PoC key is also the camera capture key

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RM-25

Nokia Customer Care General information

Features

Hardware features

• Three side keys: Vol up, Vol down and PoC (Push To Talk)

• Tri-band GSM E900/1800/1900

• Internal antenna

• Speech codecs: HR, FR, EFR, AMR

• HSCSD: Multiclass 6.

• GPRS: Multislot Class 6, 1+1, 2+2, 2+1, 3+1, class B. Max DL=43.2kbps UL=28.8kbps

• VGA Camera

• 5 MByte internal user memory

• Memory card slot for additional user memory (1.8V/3V Reduced Size MMC)

•

Bluetooth and USB through PopPortTM connector

• Internal vibrator

• Integrated handsfree speaker

• Plug-in SIM (1.8 and 3.0 V)

• Real time clock

• FM Radio

• IrDA

Software features

• Symbian OS 7.0s Platform

• Nokia Series 60 UI : C++ and Java SDKs

UI features

Table 1 Imaging

Capture • Camera with 2 modes (Standard/Night) and x2 Digital Zoom

• Video Recorder supporting QCIF(176x144) and subQCIF(128x96) sizes

Share • Sending via Bluetooth, USB, MMS, e-mail, IrDA

• Media Player

Organize • Media Gallery

• Uploader Table 2 Messaging

Messaging • Multimedia Messaging with Presentations

• Concatenated SMS (MO/MT)

• Picture Messaging

• E-mail (SMTP, IMAP4, POP3)

• Instant Messaging (Wireless Village)

• T9 predictive text input

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RM-25 General information Nokia Customer Care

Table 3 Personal Information Management (PIM)

PIM • Contacts with thumbnail images

• Presence Enhanced Contact

• Calendar

• To-do list

• Notes

• Voice Recorder

• Calculator

• Clock

• Converter Table 4 Synchronization

Local (using PC Suite) • Data: Calendar, Contacts

• PC Applications: Microsoft Outlook (97, 98, 2000, 2002), Lotus Organizer

(5.0, 6.0), Lotus Notes (5.0/5.02/6.0)

Remote (with SyncML server)

Phone • GSM phase 2+ features

Games None

Midp 2.0 • Mobile Media API (JSR 135)

Data: Calendar, Contacts

Table 5 Phone

• Voice dialling

• Voice commands

• CPHS spec. (version 4.2)

Table 6 Games

Table 7 Java

• Bluetooth API (JSR 82)

• Wireless Messaging API (JSR 120)

Table 8 Browser

Browser WAP 2.0 HTML and xHTML browser

Table 9 Personalization

Personalization • Themes

• SP-MIDI, True Tones

Table 10 Location Based Services

Location Based Services Cell broadcast

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RM-25

Nokia Customer Care General information

Table 11 M-Commerce

M-Commerce Mobile Wallet 2.0

RM-25 product and modules

Name Type code

Basic Transceiver, EMEA, silver

Basic Transceiver, EMEA, black

Basic Transceiver, Chinese, silver

Basic Transceiver, Chinese, black

Basic Transceiver, English, black

Basic Transceiver, English, silver

(Shield Assembly) BB flex assembly

Cover Assembly A2, silver 0266026 Cover Assembly A2, black 0266239

RM-25 0516711

RM-25 0518060

RM-25 0518059

RM-25 0518061

RM-25 0518060

RM-25 0516711

Material code/module type

0264017

Module code

Cover Assembly B1, silver 0266027 Cover Assembly B1, black 0266241 Mechanical sub-

assembly, silver Mechanical sub-

assembly, black Assembled PWB APAC/EU RM-25 0202282 1FS SW Module (basic SW),

English SW Module (basic SW),

Chinese Mechanical Module,

black Mechanical Module,

silver UI Flex RM-25 0210113 1fs-e Top UI PWB RM-25 0202408 1fs-f

0267016

0267030

8459669

8459671

0267056

0267055

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RM-25 General information Nokia Customer Care

Mobile enhancements

Power Type Product code

Battery 760 mAh Li-Ion BL-4C 0670386 Retractable charger AC-1 027xxxx (variants) Charger ACP-7 0675144 Charger ACP-8 0675195 Charger ACP-9 0675149 Charger ACP-12 0675294 Mobile charger LCH-8 0675231 Mobile charger LCH-9 0675120 Mobile charger LCH-12 0675328

Car accessories Type Product code

Headrest handsfree BHF-1 0694102 Headrest handsfree BHF-3 0694158 Wireless car kit CK-1W 0080774 Wireless car kit CARK112 0085112 Car kit CARK126 008xxxx (variants) Universal car kit CK-7 008xxxx (variants) Mobile charger LCH-12 0675328

Audio Type Product code

Boom Headset HDB-4 0694094 Fashion stereo headset HS-3 0694156 Stereo headset (APAC) HDS-3 0694153 (APAC) Activity headset HS-8 06941xx (variants) Headset HS-5 0694121 Retractable headset HS-10 0694126 (EMEA) / 0694125 (APAC) Inductive loopset LPS-4 0630443 Wireless headset HDW-2 0274141 Wireless clip-on headset HS-3W 0694135 Wireless boom headset HS-4W 0694160

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RM-25

Nokia Customer Care General information

Data accessories Type Product code

Connectivity Cable DKU-2 0730238 Reduced size MMC 4346053

Imaging and lifestyle accessories Type Product code

Image viewer SU-2 0263167 Image viewer SU-5 0710003 Image frame SU-4 0710001 Image frame SU-7 0710002 Image Album RX-15 00808xx (variants) Medallion I RX-3 0630702 Medallion II RX-4 0710008 Kaleidoscope I RX-11 0710009

Messaging accessories Type Product code

Nokia digital pen SU-1B 0710000 Wireless keyboard SU-8 0xxxxxx (variants, codes not ready

before manual deadline)

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Transceiver with BL-4C 760mAh Li-Ion battery pack

102x493x21/23 125 109

Main RF characteristics for triple-band phones (Europe)

Parameter Unit

Cellular system GSM/EGSM900,GSM1800/1900 Rx frequency band EGSM900: 925 - 935 MHz

GSM900: 935 - 960MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

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RM-25 General information Nokia Customer Care

Parameter Unit

Tx frequency band EGSM900: 880 - 890MHz

GSM900: 890 - 915MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power GSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

Number of RF channels GSM900: 125

GSM1800: 375

GSM1900: 300 Channel spacing 200KHz Number of Tx power levels GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Nokia measurements of operation times in GSM900/1800

Talk time

Battery: BL-4C 760mAh Up to 2-4 hours

Standby time

Battery: BL-4C 760mAh Up to 100-150 hours

Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk

time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental condition

Ambient temperature Notes

Normal operation Reduced performance Intermittent or no

operation

No operation or storage

Charging allowed

Issue 1 Company Confidential Page 1–11

15 oC ... +55 oC 55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

15 oC ... +55 oC

Specifications fulfilled Operational only for short periods Operation not guaranteed but an

attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

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RM-25

Nokia Customer Care General information

Environmental condition

Long term storage conditions

Humidity and water resistance

Ambient temperature Notes

0 oC ... +85 oC

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water has

to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

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Nokia Customer Care

2 — Parts and layouts

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RM-25

Nokia Customer Care Parts and layouts

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RM-25 Parts and layouts Nokia Customer Care

Table of Contents

Exploded view of Nokia RM-25..................................................................................................................................................2–5

Mechanical parts.............................................................................................................................................................................2–6

Component parts............................................................................................................................................................................2–7

Component layouts.....................................................................................................................................................................2–17

List of Tables

Table 1 Mechanical parts list.......................................................................................................................................................2–6

Table 2 ...............................................................................................................................................................................................2–7

List of Figures

Figure 1 Exploded view of Nokia RM-25..................................................................................................................................2–5

Figure 2 Component layout, bottom......................................................................................................................................2–18

Figure 3 Component layout, top..............................................................................................................................................2–18

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RM-25

Nokia Customer Care Parts and layouts

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RM-25 Parts and layouts Nokia Customer Care

Exploded view of Nokia RM-25

Figure 1 Exploded view of Nokia RM-25

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RM-25

Nokia Customer Care Parts and layouts

Mechanical parts

Table 1 Mechanical parts list "XXXXXXX"=VARIANTS "-"=NOT AVAILABLE

ITEM/CIRCUIT REF. QTY PART NO PART NAME

1 XXXXXXX A2 COVER ASSY

I001 1 - A2 COVER I002 1 - POWER KEY

I003 1 XXXXXXX FUNCTION KEY MAT I004 2 6380219 SCREW 1.8X5 I005 1 9590262 LCD SHIELD I006 1 5140289 EARPIECE I007 1 4850851 LCD MODULE

XXXXXXX MECHANICAL SUB ASSY I008 4 - SCREW 1.0X4 I009 1 - DOMSHEET I010 1 - UI MODULE I011 1 - IHF SPEAKER GASKET I012 1 - IHF SPEAKER I013 1 - IHF SPEAKER ADHESIVE I014 1 - MAGNET I015 1 - IHF BOX I016 1 - B2 COVER I101 1 - HINGE FLEX I102 1 - HINGE COVER 1 I103 1 - HINGE I104 1 - HINGE COVER 2 I105 1 9453937 HINGE CAP LEFT I106 1 - HINGE CAP RIGHT I201 1 - A1 COVER I202 1 5140263 MICROPHONE

FRAME ASSY (I0203 -

1 XXXXXXX

Page 2–6 Company Confidential Issue 1

I204)

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RM-25 Parts and layouts Nokia Customer Care

ITEM/CIRCUIT REF. QTY PART NO PART NAME

I203 1 - CAMERA WINDOW I204 1 - FRAME I205 1 XXXXXXX SIDE KEY I301 1 - POWER SWITCH

I206 1 XXXXXXX KEYMAT I207 1 XXXXXXX PANEL

1 0264017 UI FLEX ASSY I208 1 - DOMESHEET I209 1 - UI FLEX

I210 1 9590275 SHIELD

0267079 CAMERA MODULE ASSY I211 1 - VGA CAMERA I212 1 - CAMERA FLEX

I213 1 - ENGINE MODULE I214 1 9381148 TYPE LABEL

1 XXXXXXX B1 COVER ASSY I215 1 5469925 DC JACK I216 1 - ANTENNA I217 1 6800063 VIBRA I218 1 - BATTERY RELEASE I219 1 - B1 COVER

I220 6 6380223 SCREW 1.8X7

1 XXXXXXX Battery LID ASSY I221 1 - Battery LID I222 1 - Battery PAD

Component parts

Table 2

PWB

Refs Code Type Object Name

5140289 Earpiece EARPIECE 105+-3DB 32R D8.1X2.25

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Position, X/YAssy Side

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RM-25

Nokia Customer Care Parts and layouts

PWB

Refs Code Type Object Name

Position, X/YAssy Side

0264017 Shield

Assembly 9590262 Shield LCD Shield 040-000237 P2103 0266241 Cover Assembly B1 cover assembly Black Coffee

X816 5469939 Board To Board

Connector

R313, R371, R642, R861

C659, C662, C664, C671, C673, C673, C698, C862

1430786 Fixed Resistor CHIPRES 0W06 18K J 0402

2321007 Ceramic

Capacitor

0266239 Cover Assembly A2 cover assembly Black Coffee

UI flex assy 040-000388 P2103

P2103 SM CONN B2B 2X8 F P0.4, camera

connector on main PWB

CHIPCAP X7R 22N K 16V 0402

0266026 Cover Assembly A2 cover assembly Silver Sand P2103 9590285 Plate Panel painted Silver P2103 9454249 Cover Battery lid assy Black Coffee P2103 9381148 Label And

Sticker 9453933 Cover Battery lid assy Silver Sand P2103 9454210 Cover B2 bezel printed Black 040-002071

9400223 Tape And Foil

And Film 9400221 Tape And Foil

And Film 9400224 Gasket And Seal IHF net 040-000076 P2103 9453857 Frame B2 bezel printed Silver 040-002071

5140279 Speaker SPEAKER IHF 77.3DB 7R D16X4.40 9400305 Tape And Foil

And Film

BLANK LABEL 30.0X22.0 DMD07217

P2103 UI adhesive 040-000074 P2103

B2 bezel adhesive DMD12641 P2103

P2103

IHF speaker adhesive 040-001415 P2103

9400219 Gasket And Seal IHF gasket with net 040-000071

P2103

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RM-25 Parts and layouts Nokia Customer Care

PWB

Refs Code Type Object Name

9795406 Dome Sheet Top UI domesheet 040-0000176

P2103 6800063 Vibrator VIBRA ASSY 1.0V 80MA 9000RPM 0266027 Cover Assembly B1 cover assembly Silver Sand P2103 0780405 Service Device SA-38 RF COUPLER 0780406 Service Device RJ-33 SOLDERING JIG 0780376 Service Device MJ-30 MODULE JIG P2103 0780373 Service Device DA-25 DOCKING ADAPTER P2103 0780375 Service Device SF-27 FLASH ADAPTER 0274550 After Sales Kit SK-8 LGA COMPONENT REWORK KIT 0274819 After Sales Kit SK-9 PA COMPONENT REWORK KIT

Position, X/YAssy Side

0780396 Service Device SS-34 OPENING TOOL 0274507 Production

Device 0780374 Service Device RJ-46 REWORK JIG HDJ12 0780412 Service Device ST-15 REWORK STENCIL 9454185 Cover Panel painted Black P2103 9797321 Keymat And

Key 9797322 Keymat And

Key 9797320 Keymat And

Key 9797323 Keymat And

Key 9797324 Keymat And

Key 9797325 Keymat And

Key

SK-5 LGA COMPONENT REWORK KIT

NUM KEYMAT HARD TOP LATIN BLACK

NUM KEYMAT HARD TOP ARABIC SILVER

NUM KEYMAT HARD TOP LATIN SILVER

NUM KEYMAT HARD TOP ARABIC BLACK

NUM KEYMAT HARD TOP GREEK SILVER

NUM KEYMAT HARD TOP GREEK BLACK

9797326 Keymat And

Key 9797327 Keymat And

Key 9797328 Keymat And

Key 9797329 Keymat And

Key

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NUM KEYMAT HARD TOP RUSS SILVER

NUM KEYMAT HARD TOP RUSSIA BLACK

NUM KEYMAT HARD TOP HEBREW SILVER

NUM KEYMAT HARD TOP HEBREW BLACK

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RM-25

Nokia Customer Care Parts and layouts

PWB

Refs Code Type Object Name

Position, X/YAssy Side

9797330 Keymat And

Key

9797331 Keymat And

Key

9797332 Keymat And

Key

9797333 Keymat And

Key

9797336 Keymat And

Key

9797337 Keymat And

Key

4850851 Display LCD MOD 176X208 AM 64KCO

D460 4347173 Combo Memory NOR 128M + 128M 1.8/1.8V FGBA44

9590275 Shield BB Shield DNS09299 P2103 0267030 Other Assembly RM-25 Mech sub-assembly Black

NUM KEYMAT HARD TOP BoPo SILVER

NUM KEYMAT HARD TOP BoPo BLACK

NUM KEYMAT HARD TOP STROKE SILVER

NUM KEYMAT HARD TOP STROKE BLACK

FUNC KEYMAT HARD TOP SILVER

FUNC KEYMAT HARD BLACK

GDAF6007

PBFREE

CoffeP2103

0267016 Other Assembly RM-25 Mech sub-assembly Silver

G502 4700141 Battery And

Battery Cell

6380223 Screw Screw 1.8x7.0 DIN8015 FH FeZn black,

6380219 Screw Screw 1.8x5.0 DIN8015 FH FeZn black,

6380159 Screw Screw 1.0x4.0, Top UI board screws 0202408 Electronic

Assembly 5140253 Speaker SPEAKER HF 69+-2DB 8R D16X4.36 9400393 Gasket And Seal IHF speaker gasket P2103 1430710 Fixed Resistor CHIPRES 0W06 22R J 0402 2351007 Ceramic

Capacitor

SandP2103 CELL CAPACITOR 0.015MAH 3V3

B1 cover screws

A2 cover screws

1FS-F TOP-UI

CHIPCAP X5R 1U0 K 25V T 1.0 1206

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RM-25 Parts and layouts Nokia Customer Care

PWB

Refs Code Type Object Name

Position, X/YAssy Side

R873, R402, R492, R864, R871

R315 4129101 Integrated

R644, R675

R513, R514

V402 4110473 Diode SCH DIODE 30V 200MA VF 0V5 SOD523 R806 1620017 Resistor

C406, C407, C501

A300 9517361 Shield

1430726 Fixed Resistor CHIPRES 0W06 100R J 0402

ASIP MMC-INTERFACE ESD FILT BGA11

Discretes

1430790 Fixed Resistor CHIPRES 0W06 27K J 0402

1430784 Fixed Resistor CHIPRES 0W06 15K J 0402

RES NETWORK 0W06 2X100R J 0404

Network 4864519 LED LED WHITE 90-345MCD 10MA 90DEG 2320524 Ceramic

Capacitor

Assembly

CHIPCAP NP0 3P3 C 50V 0402

HELGO SHIELD ASSY DMC06934 R1024

TOP

A400 9517362 Shield

Assembly

B250 4510405 Crystal CRYSTAL 32.768KHZ+-20PPM 12.5PF I8 TOP B440 4530007 Crystal CER.RESON 6MHZ+0.11%-0.09%

C132 2320481 Ceramic

Capacitor

C133 2611763 Electrolytic

Capacitor

C134 2320110 Ceramic

Capacitor

C135 2320546 Ceramic

Capacitor

C138 2320778 Ceramic

Capacitor

C190 2320540 Ceramic

Capacitor

C191 2320520 Ceramic

Capacitor

PA SHIELD ASSY DMC06935 R1024

4.5X2.0 Q8 CHIPCAP X5R 1U K 6V3 0603

CHIPTCAP 100U M 10V 6.0X3.2X1.5

CHIPCAP X7R 10N K 50V 0603

CHIPCAP NP0 27P J 50V 0402

CHIPCAP X7R 10N K 16V 0402

CHIPCAP NP0 15P J 50V 0402

CHIPCAP NP0 2P2 C 50V 0402

TOP

BOTTOM

TOP

BOTTOM

TOP

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PWB

Refs Code Type Object Name

Position, X/YAssy Side

C193 2320560 Ceramic

Capacitor

C199 2316001 Ceramic

Capacitor

C200 2320572 Ceramic

Capacitor

C222 2310037 Ceramic

Capacitor

C231 2320552 Ceramic

Capacitor

C241 2320805 Ceramic

Capacitor

C253 2320536 Ceramic

Capacitor

C260 2320544 Ceramic

Capacitor

C270 2321013 Ceramic

Capacitor

C315 2310793 Ceramic

Capacitor

CHIPCAP NP0 100P J 50V 0402

CHIPCAP X5R 2U2 K 6V3 0603 TOP

CHIPCAP X7R 330P J 50V 0402

CHIPCAP X5R 10U M 6V3 0805

CHIPCAP NP0 47P J 50V 0402

CHIPCAP X5R 100N K 10V 0402

CHIPCAP NP0 10P J 50V 0402

CHIPCAP NP0 22P J 50V 0402

CHIPCAP NP0 270P J 50V 0402

CHIPCAP X5R 2U2 K 10V 0805

TOP

BOTTOM

C405 2312243 Ceramic

Capacitor

C444 2320125 Ceramic

Capacitor

C460 2320779 Ceramic

Capacitor

C463 2320137 Ceramic

Capacitor

C502 2320631 Ceramic

Capacitor

C503 2318001 Ceramic

Capacitor

C505 2322023 Ceramic

Capacitor

C510 2320554 Ceramic

Capacitor

C511 2320514 Ceramic

Capacitor

C512 2320604 Ceramic

Capacitor

CHIPCAP X5R 4U7 K 6V3 0805

CHIPCAP X5R 1U K 16V 0603

CHIPCAP X7R 100N K 16V 0603

CHIPCAP X5R 470N K 10V 0603

CHIPCAP NP0 180P J 25V 0402

CHIPCAP NP0 2N7 J 25V 0805

CHIPCAP NP0 2N2 J 16V 0603

CHIPCAP NP0 56P J 50V 0402

CHIPCAP NP0 1P2 C 50V 0402

CHIPCAP NP0 18P J 50V 0402

TOP

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PWB

Refs Code Type Object Name

Position, X/YAssy Side

C523 2315017 Ceramic

Capacitor

C528 2320558 Ceramic

Capacitor

C617 2320596 Ceramic

Capacitor

C620 2320578 Ceramic

Capacitor

C621 2320556 Ceramic

Capacitor

C657 2320620 Ceramic

Capacitor

C658 2320785 Ceramic

Capacitor

C663 2315261 Other Capacitor CHIP ARRAY X5R 2X47N K 10V 0405 O4 TOP C665 2315209 Other Capacitor CHIP ARRAY X5R 2X33N M 10V 0405 O3 TOP C670 2320760 Ceramic

Capacitor

CHIP ARRAY NP0 4X470P J 16V 0612

CHIPCAP NP0 82P J 50V 0402

CHIPCAP X7R 3N3 J 50V 0402

CHIPCAP X7R 560P J 50V 0402

CHIPCAP NP0 68P J 50V 0402

CHIPCAP X7R 10N J 16V 0402

CHIPCAP X7R 47N K 10V 0402

CHIPCAP X7R 4N7 K 25V 0402

TOP

BOTTOM

TOP

C701 2320584 Ceramic

Capacitor

C937 1430792 Fixed Resistor CHIPRES 0W06 33K J 0402 TOP D190 4376355 Mixed Signal

ASIC

D191 4341583 Logic IC 1XINV 1.8-5.5V SC70-5 J3 TOP D400 4341309 Power

Management IC

D440 4342163 Interface IC KAEDE V1.0 ISP1182 HVQFN32 Q9 TOP D461 4347179 DRAM Memory SDRAM 8MX16 1.8V/1.8V WBGA60

D462 4347113 FLASH Memory FLASH 4MX16 1.8/1.8V FBGA44

F130 5119029 Fuse And

Protector

G500 4520007 VCO VCO 3296-3980MHZ 4-BAND

G501 4510417 VCTCXO VCTCXO 26MHZ+-3PPM 2.7V 1.3MA

CHIPCAP X7R 1N0 J 50V 0402

TJA4 BLUETOOTH DEVICE

DC/DC CONV 350MA(TK11851)SOP8

PBFREE P6

PBFREE M9 SM FUSE F 1.5A 32V ROHS-FREE 0603

Matsushita D6

GSM E8

TOP

BOTTOM

TOP

L131 3203767 EMC

Component

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FERR.BEAD 240R/100M 0.4A 0R3 0402

BOTTOM

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Refs Code Type Object Name

L190 3646063 Fixed Inductor CHIP COIL 22N J Q28/800MHZ 0402 I4 TOP L191 3646005 Fixed Inductor CHIP COIL 2N7 +-0N3 Q29/800M 0402 I4 TOP

Position, X/YAssy Side

L222 3203741 EMC

Component

L230 3648905 Fixed Inductor CHOKE 10uH M 0.53A 0R48

L401 3640161 Fixed Inductor CHOKE 22U M 0.33A 1R5 3.3X3.3X1.3 P4 TOP L441 3646075 Fixed Inductor CHIP COIL 56N J Q21/800MHZ 0402 T6 BOTTOM L500 3646223 Fixed Inductor CHIP COIL 5N6 +-0N3 Q7/100M 0402 F8 TOP L502 3646111 Fixed Inductor CHIP COIL 3N3 +-0N1 Q30/1GHZ 0402 F8 TOP L504 3646131 Fixed Inductor CHIP COIL 3N9 +-0N1 Q28/1GHZ 0402 F7 TOP L622 3645011 Fixed Inductor CHIP COIL 68NH J Q12/100MHZ 0603 S7 BOTTOM L656 3645373 Fixed Inductor CHIP COIL 33N G Q40/250MHZ 0603 M3 TOP L658 3645233 Fixed Inductor CHIP COIL 120N G Q32/150MHZ 0603 N4 TOP L677 3203801 EMC

Component

L700 3203743 EMC

Component

L702 3646069 Fixed Inductor CHIP COIL 33N J Q23/800MHZ 0402 G7 TOP

FERRITE BEAD 0R5 600R/100MHZ 0603 I5

4.8x4.8x1.2 Q5

CHIP BEAD ARRAY 2X1000R 0405

FERR.BEAD 0R03 42R/100MHZ 3A 0805 G4

TOP

BOTTOM

TOP

L800 3646047 Fixed Inductor CHIP COIL 3N3 +-0N3 Q28/800M 0402 D3 TOP L802 3646115 Fixed Inductor CHIP COIL 4N7 +-0N1 Q29/1GHZ 0402 F6 TOP L804 3646067 Fixed Inductor CHIP COIL 18N J Q29/800MHZ 0402 F6 TOP L807 3646055 Fixed Inductor CHIP COIL 8N2 J Q28/800MHZ 0402 G6 TOP N130 4341705 Power

Management IC

N230 4341711 Power

Management IC

N233 4341473 Power

Management IC N500 4371005 RF ASIC HELGO85G PBFREE TFBGA88 F7 TOP N656 4341427 Other IC FM RECEIVER(TEA5767HN) LQFP40 N3 TOP N661 4341761 Other IC VREG & LEVELSHIFT(LP3928)USMD16 L5 TOP N662 4342429 Analog IC AF AMP 0.4W LM4890/NCP2890

N700 4355641 Power

Amplifier

CURRNT SENS LM3820 USMD10 PBFREE P2

DC/DC 1.8V/1.5V(LM2608-1.8) USMD10 P4

REG+MAS9161B2GB06 2.8V 80MA TSOT5 O4

PBFREE Q3 PW AMP RF9250E4.1 Micro GSM/EDGE

BOTTOM

TOP

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PWB

Refs Code Type Object Name

N750 4860183 Infrared IRDA CIM-50M5A **** RESERVED **** P10 BOTTOM R130 1430762 Fixed Resistor CHIPRES 0W06 2K2 J 0402 Q2 BOTTOM

Position, X/YAssy Side

R132 1820039 Variable

Resistor R133 1430804 Fixed Resistor CHIPRES 0W06 100K J 0402 L7 TOP R192 1430832 Fixed Resistor CHIPRES 0W06 2K7 J 0402 I3 TOP R193 1430778 Fixed Resistor CHIPRES 0W06 10K J 0402 J3 TOP R194 1430691 Fixed Resistor CHIPRES 0W06 2R2 J 0402 I3 TOP R253 1430145 Fixed Resistor CHIPRES 0W06 100K F 200PPM 0402 L8 TOP R257 1430734 Fixed Resistor CHIPRES 0W06 220R J 0402 L7 TOP R259 1414605 Fixed Resistor CHIPRES 0W25 0R22 J 0805 I6 TOP R260 1430873 Fixed Resistor CHIPRES 0W06 27K F 0402 K6 TOP R261 4129011 Integrated

Discretes R265 1430144 Fixed Resistor CHIPRES JUMPER 0R0 0603 K8 TOP R270 1430770 Fixed Resistor CHIPRES 0W06 4K7 J 0402 I8 TOP R310 4129071 Integrated

Discretes R315 4129101 Integrated

Discretes

NTC RES 0W1 47K J B 4050+-3% 0402

ASIP 4XESD *** PB-FREE *** BGA5

ASIP SIM INTERFACE ** PB-FREE **

ASIP MMC FILTER *** PB-FREE ***

BOTTOM

K10

BOTTOM

L10

BOTTOM

R403 1825233 Variable

Resistor R420 1430766 Fixed Resistor CHIPRES 0W06 3K9 J 0402 M5 TOP R422 1430117 Fixed Resistor CHIPRES 0W06 100R F 200PPM 0402 M8 TOP R446 1430714 Fixed Resistor CHIPRES 0W06 33R J 0402 T5 BOTTOM R448 1430722 Fixed Resistor CHIPRES 0W06 68R J 0402 R8 TOP R451 4129265 Integrated

Discretes R452 1430812 Fixed Resistor CHIPRES 0W06 220K J 0402 R9 TOP R491 1430748 Fixed Resistor CHIPRES 0W06 680R J 0402 O5 TOP R501 1430772 Fixed Resistor CHIPRES 0W06 5K6 J 0402 D7 TOP R502 1430841 Fixed Resistor CHIPRES 0W06 6K8 F 0402 D7 TOP R503 1620505 Resistor

Network R506 1430788 Fixed Resistor CHIPRES 0W06 22K J 0402 G8 TOP

CHIP VARISTOR VWM15V VC50V 0402

ASIP USB2 FILTER BGA10 PBFREE

RES NETWORK 0W04 2DB ATT 0404

TOP

BOTTOM

TOP

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Refs Code Type Object Name

R512 1430865 Fixed Resistor CHIPRES 0W06 5K6 F 0402 E6 TOP

Position, X/YAssy Side

R515 1620065 Resistor

Network R516 1430700 Fixed Resistor CHIPRES 0W06 10R J 0402 F8 TOP R602 1430754 Fixed Resistor CHIPRES 0W06 1K0 J 0402 K9 TOP R604 1430744 Fixed Resistor CHIPRES 0W06 470R J 0402 J9 TOP R634 1620035 Resistor

Network R635 4129253 Integrated

Discretes R645 1825037 Variable

Resistor R650 1620121 Resistor

Network R651 1620081 Resistor

Network R656 1430702 Fixed Resistor CHIPRES 0W06 12R J 0402 M2 TOP R658 1430718 Fixed Resistor CHIPRES 0W06 47R J 0402 M3 TOP R662 1430693 Fixed Resistor CHIPRES 0W06 5R6 J 0402 N4 TOP

RES NETWORK 0W06 4X5K6 J 0804

RES NETWORK 0W06 2X10R J 0404

ASIP MIC W/ESD RES+CAP+ZDI BGA11

VAR.ARRAY 2X16V 824-915MHZ 0405

RES NETWORK 0W06 2X220R J 0404

RES NETWORK 0W03 4X22R J 0804

TOP

BOTTOM

TOP

BOTTOM

L10

R667 1430264 Fixed Resistor CHIPRES 0W06 18K F 100PPM 0603 N4 TOP R693 1430830 Fixed Resistor CHIPRES 0W06 1M0 J 0402 J3 TOP R717 1620515 Resistor

Network R750 1419009 Fixed Resistor CHIPRES 0W5 4R7 J 200PPM 1210 O10 BOTTOM R800 1430764 Fixed Resistor CHIPRES 0W06 3K3 J 0402 D4 TOP R802 1430746 Fixed Resistor CHIPRES 0W06 560R J 0402 E4 TOP R862 2320783 Ceramic

Capacitor S001 5209907 Switch And

Knob T500 4550187 Balun TRANSF BALUN 3290-3980MHZ D7 TOP T700 4550223 Balun TRANSF BALUN 1800+-100MHZ

T800 4550165 Transformer TRANSF BALUN 1.9GHZ

V130 4113721 Diode TVS DI 1PMT16AT3 16V 175W

RES NETWORK 0W04 1DB ATT 0404

CHIPCAP X7R 33N K 10V 0402 TOP

MMC Switch

2X1.25 G7

+-100MHZ2X1.25 G5

PWRMITE T4

TOP

BOTTOM

TOP

BOTTOM

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PWB

Refs Code Type Object Name

Position, X/YAssy Side

V400 4129061 Integrated

Discretes

V800 4210261 Bipolar

Transistor BJT

V801 4210451 Bipolar

Transistor BJT

X131 5409251 Battery

Connector

X132 5460061 System

Connector

X400 5469217 Board To Board

Connector X816 1433001 Fixed Resistor CHIPRES JUMPER 0R0 0201 S7 TOP X817 5469929 Board To Board

Connector X820 5469923 Other

Customized

Connector X822 5429037 Coaxial

Connector

ASIP EMI/ESD FILTER BGA6

TR BGA428 LNA1.8GHZ 19.5DB SOT363 D4

TR 2SC5658QRS N 50V 0A1 0W15 VMT3 Q4

SM BATTERY CONN 3POLE SPR

SM SYSTEM CONNECTOR 14POL

SM CONN 2X11 SPR 50V 0.5A PCB/PCB

SM CONN B2B 2X25 M P0.4

SIM/MMC combo reader P2103

SM CONN RF JACK 50R 2W 6GHZ

TOP

BOTTOM

TOP

BOTTOM

TOP

X823 5400247 Other

Customized

Connector X825 9511409 Spring UI SPRING T2 TOP Z191 4550265 Ceramic Filter CER FILT 2441+-41.75MHZ 2.7X2.2 I3 TOP Z192 4550267 Balun TRANSF BALUN 2400+/-100MHZ I4 TOP Z401 4129035 Integrated

Discretes Z700 4511443 SAW Filter SAW FILT 897.5+-17.5MHZ/3DB 2X1.6 G7 TOP Z800 4550305 Antenna

Switch Z801 4511459 SAW Filter SAW FILT 1960+-30MHZ/3.5DB 2X1.6 D3 TOP Z802 4511457 SAW Filter SAW FILT 1842.5+-37.5MHZ 2X1.6 F5 TOP Z803 4511455 SAW Filter SAW FILT 942.5+-17.5MHZ/3DB 2X1.6 F5 TOP

SM CONN VIBRA SPACER PAD 2.8X1.8

ASIP 10-CH ESD EMI FILTER BGA25

DIPL+3SW824-960/17101990MHZ5.4*4 E3

BOTTOM

TOP

Component layouts

Note: See also A3 size layouts in Schematics chapter: bottom (Page 12–0 ) and top (Page 12–0 ).

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Component layout, bottom

Component layout, top

Figure 2 Component layout, bottom

Figure 3 Component layout, top

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3 — Phoenix installation

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Table of Contents

Phoenix installation steps in brief............................................................................................................................................3–5

Installing Phoenix..........................................................................................................................................................................3–5

Phoenix update installation.....................................................................................................................................................3–14

Uninstalling Phoenix..................................................................................................................................................................3–15

Repairing Phoenix installation................................................................................................................................................3–19

Phoenix service software data package overview............................................................................................................3–21

Installing Phoenix data package............................................................................................................................................3–21

Uninstalling Phoenix data package.......................................................................................................................................3–28

List of Figures

Figure 1 Dongle not found...........................................................................................................................................................3–6

Figure 2 Preparing setup..............................................................................................................................................................3–6

Figure 3 Welcome dialogue.........................................................................................................................................................3–7

Figure 4 Disclaimer text................................................................................................................................................................3–8

Figure 5 Destination folder..........................................................................................................................................................3–9

Figure 6 Installation status 1....................................................................................................................................................3–10

Figure 7 Installation status 2....................................................................................................................................................3–11

Figure 8 Registering components 1........................................................................................................................................3–12

Figure 9 Restart computer.........................................................................................................................................................3–13

Figure 10 Registering components 2.....................................................................................................................................3–13

Figure 11 Finish installation......................................................................................................................................................3–14

Figure 12 Installation interrupted...........................................................................................................................................3–15

Figure 13 Remove program.......................................................................................................................................................3–16

Figure 14 Uninstallation status................................................................................................................................................3–17

Figure 15 Finish uninstallation.................................................................................................................................................3–18

Figure 16 Restart computer.......................................................................................................................................................3–19

Figure 17 Repair program..........................................................................................................................................................3–20

Figure 18 Finish repair installation.........................................................................................................................................3–21

Figure 19 Extracting files............................................................................................................................................................3–22

Figure 20 Continue data package installation.....................................................................................................................3–23

Figure 21 Data package setup information..........................................................................................................................3–24

Figure 22 Data package destination folder..........................................................................................................................3–25

Figure 23 Start copying files......................................................................................................................................................3–26

Figure 24 Data package installation status..........................................................................................................................3–27

Figure 25 Finish data package installation..........................................................................................................................3–28

Figure 26 Uninstalling Phoenix data package.....................................................................................................................3–29

Figure 27 Finish data package uninstallation.....................................................................................................................3–29

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Phoenix installation steps in brief

Phoenix is the DCT-4 generation service software for reprogramming, testing and tuning the phone. To install Phoenix, you need to:

• Connect a DK2 Dongle or FLS-4S POS Flash Device

• Install the Phoenix Service SW

• Install the Data Package for Phoenix

• Configure users

• Manage connection settings (depends on the tools you are using) Phoenix is now ready for FLS-4S Point Of Sales Flash Device use. If you use FPS-8:

• Update FPS-8 SW

• Activate FPS-8

• Update JBV-1 Docking Station SW (only when needed) Phoenix is now ready to be used with FPS-8 flash prommer and other tools as well. The Phoenix Service Software installation contains:

• Service software support for all phone models included in the package

• Flash update package files for FPS-8* and FLS-4S programming devices

• All needed drivers for:

• DK2 dongle

• FLS-4S point of sales flash device

• USB devices

Note: Separate installation packages for flash update files and drivers are also available, but it is not

necessary to use them unless updates appear between Phoenix Service SW releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed.

Supported operating systems

• Windows 2000 and XP.

Hardware requirements for using Phoenix

• Minimum: Processor 300 MHz, RAM memory 64 MB, disk space 100 MB.

• Recommended for Windows 2000: Processor 700 MHz, RAM memory 256 MB, disk space 150 MB.

Installing Phoenix

Before you begin

• Check that a Dongle is attached to the parallel port of your computer.

• Download the installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) to your computer (in C:\TEMP, for instance).

• Close all other programs.

• Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe) and follow the instructions on the screen.

• Administrator rights may be required to be able to install Phoenix depending on the Operating System.

• If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

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Context

If at any point during installation you get this message, Dongle is not found and installation can not continue:

Figure 1 Dongle not found

Possible reasons may be defective or too old PKD-1 Dongle (five digit serial number Dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.

Check the COM/parallel ports used first! After correcting the problem Installation can be restarted. For more detailed information, please refer to Phoenix Help files. Each feature in Phoenix has its own Help

function, which can be activated while running the program. Press the F1 key or the feature’s Help button to activate a Help file.

Steps

1. Run the phoenix_service_sw_a15_2004_24_7_55.exe to start installation. Install Shield will prepare.

Figure 2 Preparing setup

2. Click "Next" in Welcome dialog to continue.

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3. Read the text carefully.

Figure 3 Welcome dialogue

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Figure 4 Disclaimer text

4. Choose destination folder, it is recommended to use the default folder C:\ProgramFiles\Nokia\Phoenix. Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).

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Figure 5 Destination folder

5. Setup copies the components, progress of the setup is shown. Please wait.

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Figure 6 Installation status 1

6. Drivers will be installed and updated, please wait. The process may take several minutes to complete.

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Figure 7 Installation status 2

If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered right away.

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Figure 8 Registering components 1

If the operating system used requires restarting your computer ( Windows 98, SE, ME ) the Install Shield Wizard will tell you about it. Select "Yes..." to reboot the PC immediatelly and "No..." to reboot the PC manually afterwards.

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Figure 9 Restart computer

After the reboot components are registered and Phoenix is ready for use. Note that Phoenix doesn't work, if components are not registered.

Figure 10 Registering components 2

7. Click "Finish" to finalize. Phoenix is ready for use.

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Figure 11 Finish installation

Next action

Now the installation of Phoenix Service SW is ready and it can be used after:

• Installing Phone model specific Phone Data Package for Phoenix

• Configuring users and connections

• FLS-4S can be used right away

• FPS-8* can be used after updating Flash Update Package files for it

Phoenix update installation

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Always use the latest available versions of both the Phoenix Service SW and the phone-specific Data Package. Instructions can be found in phone model specific Technical Bulletins and Phone Data Package readme.txt files (shown during installation).

To update the Phoenix you need to take exactly the same steps as when installing it for the first time:

• Download the installation package to your computer hard disk.

• Close all other programs.

• Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe).

• New version of Phoenix will be installed.

• Driver versions will be checked and updated.

When you update the Phoenix from old to new version (for example, a14_2004_16_4_47 to a15_2004_24_7_55), the update will take place automatically without uninstallation.

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If you try to update the Phoenix with the same version that you already have (for example, a15_2004_24_7_55 to a15_2004_24_7_55) you are asked if you want to uninstall the version of Phoenix you have on your PC. In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel.

If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted.

Figure 12 Installation interrupted

Always follow the instructions on the screen.

Uninstalling Phoenix

Context

Uninstallation can be done manually from Windows Control Panel - Add/Remove Programs.

Steps

1. Choose “Phoenix Service Software” and click "Add/Remove". Choose “Remove” to uninstall Phoenix.

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Progress of the uninstallation is shown.

Figure 13 Remove program

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Figure 14 Uninstallation status

2. If the operating system does not require rebooting, select “Finish” to complete.

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Figure 15 Finish uninstallation

If the operating system used requires rebooting, Install Shield Wizard will tell you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards.

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Figure 16 Restart computer

Repairing Phoenix installation

Context

If you experience any problems with service software or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix. Note that the original installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) must be found on your PC when you run the repair setup.

Steps

1. Open Windows Control Panel -> Add/Remove Programs.

2. Select Phoenix Service Software and click Add/Remove.

3. In the following view, choose Repair.

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Figure 17 Repair program

Phoenix will reinstall components and register them, procedure is the same as in update installation.

4. Click Finish to complete.

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Figure 18 Finish repair installation

Phoenix service software data package overview

Each product has its own data package (DP). The product data package contains all product-specific data files to make the Phoenix Service Software and tools usable with a certain phone model:

• Product software Binary files

• Files for type label printing

• Validation file for the Faultlog repair data reporting system

• All product-specific configuration files for Phoenix software components Data files are stored under C:\Program Files\Nokia\Phoenix (default).

Installing Phoenix data package

Before you begin

• Product Data Package contains all product-specific data to make the Phoenix Service Software and tools

usable with a certain phone model.

• Check that the dongle is attached to the parallel port of your computer.

• Install Phoenix Service SW.

• Download the installation package (for example, RM-25_dp_EA_v_1_0.exe) to your computer (for example, in

C:\TEMP).

• Close all other programs.

• Run the application file (for example, RM-25_dp_EA_ v_1_0.exe) and follow the instructions on the screen. If you already have the Phoenix Service SW installed on your computer, you will need to update it when a new

version is released.

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Note: Very often the Phoenix Service SW and the phone-specific data package for Phoenix come in

pairs, meaning that a certain version of Phoenix can only be used with a certain version of the data package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and readme.txt files of the data packages.

Steps

1. Run the RM-25_dp_EA_ v_1_0.exe to start installation.

2. Choose Next, and the files needed for installation will be extracted. Please wait.

Figure 19 Extracting files

3. Choose Next to continue.

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Figure 20 Continue data package installation

In this view, you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version needed with this data package.

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Figure 21 Data package setup information

Choose Next.

4. Confirm location and choose Next to continue.

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Figure 22 Data package destination folder

The install shield checks where the Phoenix application is installed and the directory is shown. Choose Next to continue.

5. Choose Next to start copying the files.

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Figure 23 Start copying files

Phone model specific files will be installed. Please wait.

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Figure 24 Data package installation status

6. Click Finish to complete the installation.

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Figure 25 Finish data package installation

You now have all phone model specific files installed in your Phoenix Service SW.

Next action

Now Phoenix can be used to for example flash phones and print type labels after:

• Configuring users

• Managing connections

• FLS-4S can be used right away

• FPS-8* can be used after updating Flash Update Package files for it.

Uninstalling Phoenix data package

Context

If you try to install the same version of Phoenix data package that you already have, you are asked if you want to uninstall the version you have on your PC. Older versions of data packages don´t need to be uninstalled unless instructions to do so are given in the readme.txt of the data package and bulletins concerning the release. Please read all related documents carefully.

Steps

1. Answer OK to uninstall, Cancel if you don’t want to uninstall.

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Figure 26 Uninstalling Phoenix data package

2. Once the previously installed data package is uninstalled, choose Finish.

Figure 27 Finish data package uninstallation

Alternative steps

• Uninstallation can also be done manually from Windows Control Panel / Add/Remove Programs / ”RM-25

Phone Data Package”.

Next action

Run the installation package again to continue installation from the beginning.

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Table of Contents

Configuring users in Phoenix.....................................................................................................................................................4–5

Managing connections in Phoenix...........................................................................................................................................4–6

Installing Flash support files for FPS-8* and FLS-4*.........................................................................................................4–10

Updating the FPS-8 Flash prommer SW................................................................................................................................4–14

Activating FPS-8............................................................................................................................................................................4–17

Deactivating FPS-8.......................................................................................................................................................................4–18

Installing SW needed for the JBV-1 docking station SW update..................................................................................4–19

List of Figures

Figure 1 Login...................................................................................................................................................................................4–5

Figure 2 Add information for new user 1................................................................................................................................4–5

Figure 3 Add information for new user 2................................................................................................................................4–6

Figure 4 Login, user configured..................................................................................................................................................4–6

Figure 5 Phoenix icon....................................................................................................................................................................4–6

Figure 6 Manage connections.....................................................................................................................................................4–7

Figure 7 Connections list...............................................................................................................................................................4–7

Figure 8 Select mode: Manual.....................................................................................................................................................4–8

Figure 9 FLS virtual port icon.......................................................................................................................................................4–8

Figure 10 Connections list............................................................................................................................................................4–9

Figure 11 Connection information............................................................................................................................................4–9

Figure 12 Scan product..................................................................................................................................................................4–9

Figure 13 Product support module information................................................................................................................4–10

Figure 14 Flash update welcome dialogue..........................................................................................................................4–11

Figure 15 Uninstall flash update package.............................................................................................................................4–11

Figure 16 Flash installation interrupted................................................................................................................................4–11

Figure 17 Continue flash update..............................................................................................................................................4–12

Figure 18 Flash destination folder..........................................................................................................................................4–12

Figure 19 Flash installation status..........................................................................................................................................4–13

Figure 20 Finish flash update....................................................................................................................................................4–14

Figure 21 Phoenix icon...............................................................................................................................................................4–14

Figure 22 FPS-8 maintenance...................................................................................................................................................4–14

Figure 23 Prommer SW update................................................................................................................................................4–15

Figure 24 Prommer SW update done.....................................................................................................................................4–15

Figure 25 FPS-8 info window....................................................................................................................................................4–16

Figure 26 Flash directory window...........................................................................................................................................4–16

Figure 27 FPS-8 maintenance...................................................................................................................................................4–17

Figure 28 FPS-8 info window....................................................................................................................................................4–17

Figure 29 Box activation.............................................................................................................................................................4–18

Figure 30 Deactivation warning..............................................................................................................................................4–19

Figure 31 Extracting JBV-1 update files.................................................................................................................................4–20

Figure 32 JBV-1 update information.......................................................................................................................................4–20

Figure 33 JBV-1 update destination folder...........................................................................................................................4–20

Figure 34 Select installation: Full.............................................................................................................................................4–21

Figure 35 Select program folder..............................................................................................................................................4–21

Figure 36 Finish JBV-1 update installation...........................................................................................................................4–22

Figure 37 Checking JBV-1 SW version.....................................................................................................................................4–22

Figure 38 JBV-1 update directory window...........................................................................................................................4–23

Figure 39 JBV-1 SW update done.............................................................................................................................................4–23

Figure 40 JBV-1 SW status..........................................................................................................................................................4–23

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Configuring users in Phoenix

Steps

1. Start Phoenix Service SW and log in. If your user ID is already configured, choose it from the dropdown list

and click OK. To add a new user or edit existing ones click Maintain.

Figure 1 Login

2. Choose New to add information for a new user.

Figure 2 Add information for new user 1

3. Type in your name and Initials and click OK.

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Figure 3 Add information for new user 2

User has now been created.

4. Click OK. You are now able to login with this username.

5. Click OK.

Figure 4 Login, user configured

Managing connections in Phoenix

Steps

1. Start Phoenix Service SW and Login.

Figure 5 Phoenix icon

2. Choose “Manage Connections” From “File” – Menu

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Figure 6 Manage connections

Existing connections can be selected, edited, deleted and new ones created by using this dialog.

Figure 7 Connections list

3. A connection can be created either manually or by using a Connection Wizard. To add new connection, choose

“Add” and select if you want to create it manually or by using the Wizard. In the next dialogs you will be asked to select some settings for the connection. If you use the Wizard, connect

the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.

4. Select Manual mode. Choose Next to continue.

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Figure 8 Select mode: Manual

i For FLS-4S POS Flash Device, choose following connection settings:

• Media: FBUS

• COM Port: Virtual COM Port used by FLS-4 Please

Note: ALWAYS check this. Go to Windows -> Control Panel -> FLS Virtual Port -> Configuration.

Figure 9 FLS virtual port icon

ii For FPS-8 Flash Prommer, choose following connection settings:

• Media: FPS-8

• Port Num: COM Port where FPS-8 is connected

• COMBOX_DEF_MEDIA: FBUS

5. Click Finish to complete.

6. Activate the connection you want to use by clicking it and use up/down arrows to move it on top of the list. Choose “Apply”. The connection is now selected and can be used after closing the “Manage Connections” window.

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Figure 10 Connections list

Selected connection will be shown on the right hand bottom corner of the screen.

Figure 11 Connection information

7. To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it

is switched on and select Scan Product.

Figure 12 Scan product

When a product is found, Phoenix will load product support. Name of the loaded product support module and its version information will be shown on the bottom of the screen.

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Figure 13 Product support module information

Installing Flash support files for FPS-8* and FLS-4*

Before you begin

Note: Only separate installation package.

• Install Phoenix Service SW.

• Install phone model specific Data Package for Phoenix.

• The flash support files are delivered in the same installation package with Phoenix data packages or newer

Phoenix packages beginning from September 2003.

• Normally it is enough to install the Phoenix and phone data package only because the Phoenix installation

always includes the latest flash update package files for FLS-4S/FPS-8*.

• Separate installation package for flash support files is available, and the files can be updated according to

this instruction if updates appear between Phoenix/data package releases.

Context

If you are not using a separate installation package, you can skip this section and continue with FPS-8 Flash prommer SW update after installing a new Phone Data package.

Steps

1. Start by double clicking flash_update_03_13_001.exe. Installation begins.

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Figure 14 Flash update welcome dialogue

2. If the same version of Flash Update package already exists, and you want to reinstall it, the previous package

is first uninstalled. Restart installation again after that.

Figure 15 Uninstall flash update package

If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again.

Figure 16 Flash installation interrupted

If an older version exists on your PC and it needs to be updated, choose Next to continue installation.

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Figure 17 Continue flash update

3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix. Choose “Next” to continue.

Figure 18 Flash destination folder

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When installing the flash update files for the first time you may choose another location by selecting Browse. This is not recommended.

4. Installation will continue.

Figure 19 Flash installation status

5. Choose Finish to complete procedure.

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Figure 20 Finish flash update

Next action

FLS-4 can be used right after Flash Update Package is installed. FPS-8* flash prommer must be updated using Phoenix!

Updating the FPS-8 Flash prommer SW

Steps

1. Start Phoenix Service Software and login, manage connection correctly for the FPS-8* flash prommer.

Figure 21 Phoenix icon

2. Select ”FPS-8 maintenance” from ”Flashing” menu.

Figure 22 FPS-8 maintenance

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3. When new FPS-8 flash update package is installed to computer you will be asked to update the files to your

FPS-8 Prommer. Select ”Yes” to update files.

Figure 23 Prommer SW update

4. Update procedure takes a couple of minutes, please wait until you are notified that update has been

successful. Click “OK” to close “FPS8 Maintenance” window.

Figure 24 Prommer SW update done

View after successful prommer software update:

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Figure 25 FPS-8 info window

5. FPS-8 SW can also be updated by pressing ”Update” button and selecting appropriate fps8upd.ini file Under C:\Program Files\Nokia\Phoenix\Flash - directory

Figure 26 Flash directory window

6. All files can be loaded separately to FPS-8. To do this, just press right mouse button in ”Flash box files” window and select filetype to be loaded.

More information and help can be found from “Help” dialog.

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Activating FPS-8

Context

Before FPS-8 can be successfully used for phone programming, it must first be activated. Fill in first the “FPS-8 activation request” sheet, in the FPS-8 sales package and follow the instructions in the sheet.

When activation file is received (for example, 00000.in), copy it to C:\ProgramFiles\Nokia\Phoenix\BoxActivation directory on your computer (this directory is created when Phoenix is installed).

Steps

1. Start Phoenix Service Software.

2. Select ”FPS-8 maintenance” from ”Flashing” menu.

Figure 27 FPS-8 maintenance

3. Select “Activate” in the “FPS8 Maintenance” window. The box will be activated after you click “Activate”.

Figure 28 FPS-8 info window

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Browse to find the activation file in case you saved it to some other directory on your PC.

4. Click “Open” to activate the box.

Figure 29 Box activation

5. Turn FPS-8 power off and on to complete activation.

Deactivating FPS-8

Context

If there is a need to send the FPS-8 box for repair for instance, the box must first be deactivated.

Steps

1. Start Phoenix Service Software.

2. Select ”FPS-8 maintenance” from ”Flashing” menu as when activating prommer or updating SW.

3. Select “Deactivate” in the “FPS-8 Maintenance” window.

4. Confirm Deactivation by choosing “Yes”. The box will be deactivated.

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Figure 30 Deactivation warning

5. Turn FPS-8 power off and on to complete deactivation.

Installing SW needed for the JBV-1 docking station SW update

Before you begin

The JBV-1 Docking Station contains Software (Firmware) which can be updated. You need the following equipment to be able to update JBV-1 software:

• PC with USB connection

• Operating System supporting USB (Not Win 95 or NT)

• USB Cable (can be purchased from shops or suppliers providing PC hardware and accessories)

• JBV-1 Docking Station

• External Power Supply 11-16V Before installation:

• Download Jbv1_18_update.zip file to your computer (eg C:\TEMP) from your download web site.

• Close all other programs.

• Follow instructions on the screen.

Context

The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone-specific Docking Station Adapter is used for different service functions.

Steps

1. Note: DO NOT CONNECT THE USB CABLE/JBV-1 TO YOUR COMPUTER YET!

Run Jbv1_18_update.zip file and start SW Installation by double clicking Setup.exe. Files needed for JBV-1 Package setup program will be extracted.

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Figure 31 Extracting JBV-1 update files

2. Installation begins. Read the information shown and choose Next to continue.

Figure 32 JBV-1 update information

3. Use the suggested destination folder where JBV-1 SW Package will be installed and choose Next to continue.

Figure 33 JBV-1 update destination folder

4. Select Full installation and choose Next to continue.

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Figure 34 Select installation: Full

5. Program Folder will be created and software files installed. Choose Next to continue.

Figure 35 Select program folder

6. After successful installation, click Finish to complete.

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Figure 36 Finish JBV-1 update installation

7. Connect the USB cable/JBV-1 to your computer. Connect power to JBV-1 (11-16V DC) from external power

supply, then connect USB Cable between JBV-1 USB connector and PC.

8. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package. They

can be found in folder:

C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver

• If there is no previously installed JBV-1 Firmware update package installed on your computer, Windows will detect connected USB cable and detect drivers for new HW. You will be prompted about this, please follow the instructions and allow Windows to search and install the best drivers available.

• If there is a previously installed JBV-1 Firmware update package (v.17 or older) on your computer, please update the JBV-1 USB driver. Please see the readme.txt file under C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1USB driver folder for instructions on how to update the JBV-1 USB Driver.

After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin.

9. Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update and start JBV-1 Update SW by double clicking fwup.exe.

JBV-1 Firmware update starts and shows current status of the JBV-1 connected. If firmware version read from your JBV-1 is not the latest one available (v.17 or older), it needs to be updated to version 18 by choosing Update Firmware.

10. If you simply want to check the SW version, choose Refresh Status.

Figure 37 Checking JBV-1 SW version

11. To update your JBV-1 to a new version (v.18) choose file JBV1v18.CDE and “Open”. Please wait, it takes a while until you can hear a “click” from the JBV-1.

The older SW file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package has been installed on your computer.

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Figure 38 JBV-1 update directory window

12. After a successful update, current JBV-1 status will be shown after you click OK.

Figure 39 JBV-1 SW update done

Figure 40 JBV-1 SW status

You have now updated the software of your JBV-1 docking station and it is ready for use.

Next action

If you have several docking stations you need to update, disconnect the power and USB cables from the previous one and connect them to the next docking station. Click Refresh Status to see the current SW version and then Update Firmware to update the SW.

After you have updated all docking stations, close the “JBV-1 Firmware Update” dialogue

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Table of Contents

Flash concept...................................................................................................................................................................................5–5

POS flash concept...........................................................................................................................................................................5–6

JBV-1 flash concept........................................................................................................................................................................5–6

Module jig flash concept..............................................................................................................................................................5–7

Module jig service concept..........................................................................................................................................................5–8

JBV-1 service concept....................................................................................................................................................................5–9

List of Figures

Figure 1 Flash concept...................................................................................................................................................................5–5

Figure 2 POS flash concept...........................................................................................................................................................5–6

Figure 3 JBV-1 flash concept........................................................................................................................................................5–6

Figure 4 Module jig flash concept..............................................................................................................................................5–7

Figure 5 Module jig service concept..........................................................................................................................................5–8

Figure 6 JBV-1 service concept....................................................................................................................................................5–9

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Nokia 6260 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

For your safety

Care and maintenance

ESD protection

Battery information

Company Policy

Nokia 6260 Service Manual Structure

Product selection

Display and keypad features

Features

Hardware features

Software features

UI features

RM-25 product and modules

Mobile enhancements

Technical specifications

General specifications

Main RF characteristics for triple-band phones (Europe)

Battery endurance

Environmental conditions

Exploded view of Nokia RM-25

Mechanical parts

Component parts

Component layouts

Phoenix installation steps in brief

Installing Phoenix

Phoenix update installation

Uninstalling Phoenix

Repairing Phoenix installation

Phoenix service software data package overview

Installing Phoenix data package

Uninstalling Phoenix data package

Configuring users in Phoenix

Managing connections in Phoenix

Installing Flash support files for FPS-8* and FLS-4*

Updating the FPS-8 Flash prommer SW

Activating FPS-8

Deactivating FPS-8

Installing SW needed for the JBV-1 docking station SW update