Nokia 6260 Service Manual

Nokia Customer Care

Service Manual

RM-25 (Nokia 6260)

Mobile Terminal

Part No: 9235618 (Issue 1)

Company Confidential

RM-25

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 08/2004 MHa, TSa MODE Service Information Pilot

Project

Page ii Company Confidential Issue 1

RM-25 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia 6260 are trademarks or registered trademarks of Nokia Corporation.

Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-25

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

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RM-25 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-25

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-25 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-25

Nokia Customer Care Battery information

Battery information

Note: New battery's full performance is achieved only after two or three complete charge and discharge

cycles!

Note that a new battery's full performance is achieved only after two or three complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii Company Confidential Issue 1

RM-25 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland

Or send email to:

cc-ts-rc.documentation@nokia.com

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RM-25

Nokia Customer Care Company Policy

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RM-25 Nokia 6260 Service Manual Structure Nokia Customer Care

Nokia 6260 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix installation 4 Phoenix instructions 5 Phoenix concepts 6 Service tools 7 Disassembly and reassembly instructions 8 Baseband troubleshooting 9 RF troubleshooting 10 Camera module troubleshooting 11 System module 12 Schematics Glossary

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RM-25

Nokia Customer Care Nokia 6260 Service Manual Structure

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Nokia Customer Care

1 — General information

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Nokia Customer Care General information

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RM-25 General information Nokia Customer Care

Table of Contents

Product selection............................................................................................................................................................................1–5

Display and keypad features......................................................................................................................................................1–5

Features.............................................................................................................................................................................................1–6

Hardware features...................................................................................................................................................................1–6

Software features.....................................................................................................................................................................1–6

UI features..................................................................................................................................................................................1–6

RM-25 product and modules......................................................................................................................................................1–8

Mobile enhancements..................................................................................................................................................................1–9

Technical specifications.............................................................................................................................................................1–10

General specifications..........................................................................................................................................................1–10

Main RF characteristics for triple-band phones (Europe)..........................................................................................1–10

Battery endurance.................................................................................................................................................................1–11

Environmental conditions...................................................................................................................................................1–11

List of Tables

Table 1 Imaging...............................................................................................................................................................................1–6

Table 2 Messaging...........................................................................................................................................................................1–6

Table 3 Personal Information Management (PIM)................................................................................................................1–7

Table 4 Synchronization................................................................................................................................................................1–7

Table 5 Phone...................................................................................................................................................................................1–7

Table 6 Games..................................................................................................................................................................................1–7

Table 7 Java.......................................................................................................................................................................................1–7

Table 8 Browser...............................................................................................................................................................................1–7

Table 9 Personalization.................................................................................................................................................................1–7

Table 10 Location Based Services..............................................................................................................................................1–7

Table 11 M-Commerce...................................................................................................................................................................1–8

List of Figures

Figure 1 RM-25.................................................................................................................................................................................1–5

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RM-25 General information Nokia Customer Care

Product selection

The RM-25 is a triple band transceiver unit designed for the GSM900 (including EGSM), GSM1800 and GSM1900 networks.

Figure 1 RM-25

Display and keypad features

• Large high resolution TFT color display (176x208 pixels) with 65,536 colors.

• 4-way navigation key, 3 selection keys, Application key, Edit key and Clear key.

• State-of-the-art ribless numeric keymat, ITU layout.

• Three side keys: Vol Up, Vol Down and PoC (Push To Talk).

• The PoC key is also the camera capture key

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RM-25

Nokia Customer Care General information

Features

Hardware features

• Three side keys: Vol up, Vol down and PoC (Push To Talk)

• Tri-band GSM E900/1800/1900

• Internal antenna

• Speech codecs: HR, FR, EFR, AMR

• HSCSD: Multiclass 6.

• GPRS: Multislot Class 6, 1+1, 2+2, 2+1, 3+1, class B. Max DL=43.2kbps UL=28.8kbps

• VGA Camera

• 5 MByte internal user memory

• Memory card slot for additional user memory (1.8V/3V Reduced Size MMC)

•

Bluetooth and USB through PopPortTM connector

• Internal vibrator

• Integrated handsfree speaker

• Plug-in SIM (1.8 and 3.0 V)

• Real time clock

• FM Radio

• IrDA

Software features

• Symbian OS 7.0s Platform

• Nokia Series 60 UI : C++ and Java SDKs

UI features

Table 1 Imaging

Capture • Camera with 2 modes (Standard/Night) and x2 Digital Zoom

• Video Recorder supporting QCIF(176x144) and subQCIF(128x96) sizes

Share • Sending via Bluetooth, USB, MMS, e-mail, IrDA

• Media Player

Organize • Media Gallery

• Uploader Table 2 Messaging

Messaging • Multimedia Messaging with Presentations

• Concatenated SMS (MO/MT)

• Picture Messaging

• E-mail (SMTP, IMAP4, POP3)

• Instant Messaging (Wireless Village)

• T9 predictive text input

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RM-25 General information Nokia Customer Care

Table 3 Personal Information Management (PIM)

PIM • Contacts with thumbnail images

• Presence Enhanced Contact

• Calendar

• To-do list

• Notes

• Voice Recorder

• Calculator

• Clock

• Converter Table 4 Synchronization

Local (using PC Suite) • Data: Calendar, Contacts

• PC Applications: Microsoft Outlook (97, 98, 2000, 2002), Lotus Organizer

(5.0, 6.0), Lotus Notes (5.0/5.02/6.0)

Remote (with SyncML server)

Phone • GSM phase 2+ features

Games None

Midp 2.0 • Mobile Media API (JSR 135)

Data: Calendar, Contacts

Table 5 Phone

• Voice dialling

• Voice commands

• CPHS spec. (version 4.2)

Table 6 Games

Table 7 Java

• Bluetooth API (JSR 82)

• Wireless Messaging API (JSR 120)

Table 8 Browser

Browser WAP 2.0 HTML and xHTML browser

Table 9 Personalization

Personalization • Themes

• SP-MIDI, True Tones

Table 10 Location Based Services

Location Based Services Cell broadcast

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RM-25

Nokia Customer Care General information

Table 11 M-Commerce

M-Commerce Mobile Wallet 2.0

RM-25 product and modules

Name Type code

Basic Transceiver, EMEA, silver

Basic Transceiver, EMEA, black

Basic Transceiver, Chinese, silver

Basic Transceiver, Chinese, black

Basic Transceiver, English, black

Basic Transceiver, English, silver

(Shield Assembly) BB flex assembly

Cover Assembly A2, silver 0266026 Cover Assembly A2, black 0266239

RM-25 0516711

RM-25 0518060

RM-25 0518059

RM-25 0518061

RM-25 0518060

RM-25 0516711

Material code/module type

0264017

Module code

Cover Assembly B1, silver 0266027 Cover Assembly B1, black 0266241 Mechanical sub-

assembly, silver Mechanical sub-

assembly, black Assembled PWB APAC/EU RM-25 0202282 1FS SW Module (basic SW),

English SW Module (basic SW),

Chinese Mechanical Module,

black Mechanical Module,

silver UI Flex RM-25 0210113 1fs-e Top UI PWB RM-25 0202408 1fs-f

0267016

0267030

8459669

8459671

0267056

0267055

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RM-25 General information Nokia Customer Care

Mobile enhancements

Power Type Product code

Battery 760 mAh Li-Ion BL-4C 0670386 Retractable charger AC-1 027xxxx (variants) Charger ACP-7 0675144 Charger ACP-8 0675195 Charger ACP-9 0675149 Charger ACP-12 0675294 Mobile charger LCH-8 0675231 Mobile charger LCH-9 0675120 Mobile charger LCH-12 0675328

Car accessories Type Product code

Headrest handsfree BHF-1 0694102 Headrest handsfree BHF-3 0694158 Wireless car kit CK-1W 0080774 Wireless car kit CARK112 0085112 Car kit CARK126 008xxxx (variants) Universal car kit CK-7 008xxxx (variants) Mobile charger LCH-12 0675328

Audio Type Product code

Boom Headset HDB-4 0694094 Fashion stereo headset HS-3 0694156 Stereo headset (APAC) HDS-3 0694153 (APAC) Activity headset HS-8 06941xx (variants) Headset HS-5 0694121 Retractable headset HS-10 0694126 (EMEA) / 0694125 (APAC) Inductive loopset LPS-4 0630443 Wireless headset HDW-2 0274141 Wireless clip-on headset HS-3W 0694135 Wireless boom headset HS-4W 0694160

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RM-25

Nokia Customer Care General information

Data accessories Type Product code

Connectivity Cable DKU-2 0730238 Reduced size MMC 4346053

Imaging and lifestyle accessories Type Product code

Image viewer SU-2 0263167 Image viewer SU-5 0710003 Image frame SU-4 0710001 Image frame SU-7 0710002 Image Album RX-15 00808xx (variants) Medallion I RX-3 0630702 Medallion II RX-4 0710008 Kaleidoscope I RX-11 0710009

Messaging accessories Type Product code

Nokia digital pen SU-1B 0710000 Wireless keyboard SU-8 0xxxxxx (variants, codes not ready

before manual deadline)

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Transceiver with BL-4C 760mAh Li-Ion battery pack

102x493x21/23 125 109

Main RF characteristics for triple-band phones (Europe)

Parameter Unit

Cellular system GSM/EGSM900,GSM1800/1900 Rx frequency band EGSM900: 925 - 935 MHz

GSM900: 935 - 960MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

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RM-25 General information Nokia Customer Care

Parameter Unit

Tx frequency band EGSM900: 880 - 890MHz

GSM900: 890 - 915MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power GSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

Number of RF channels GSM900: 125

GSM1800: 375

GSM1900: 300 Channel spacing 200KHz Number of Tx power levels GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Nokia measurements of operation times in GSM900/1800

Talk time

Battery: BL-4C 760mAh Up to 2-4 hours

Standby time

Battery: BL-4C 760mAh Up to 100-150 hours

Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk

time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental condition

Ambient temperature Notes

Normal operation Reduced performance Intermittent or no

operation

No operation or storage

Charging allowed

Issue 1 Company Confidential Page 1–11

15 oC ... +55 oC 55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

15 oC ... +55 oC

Specifications fulfilled Operational only for short periods Operation not guaranteed but an

attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

RM-25

Nokia Customer Care General information

Environmental condition

Long term storage conditions

Humidity and water resistance

Ambient temperature Notes

0 oC ... +85 oC

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water has

to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

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Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care Parts and layouts

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Table of Contents

Exploded view of Nokia RM-25..................................................................................................................................................2–5

Mechanical parts.............................................................................................................................................................................2–6

Component parts............................................................................................................................................................................2–7

Component layouts.....................................................................................................................................................................2–17

List of Tables

Table 1 Mechanical parts list.......................................................................................................................................................2–6

Table 2 ...............................................................................................................................................................................................2–7

List of Figures

Figure 1 Exploded view of Nokia RM-25..................................................................................................................................2–5

Figure 2 Component layout, bottom......................................................................................................................................2–18

Figure 3 Component layout, top..............................................................................................................................................2–18

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Nokia Customer Care Parts and layouts

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RM-25 Parts and layouts Nokia Customer Care

Exploded view of Nokia RM-25

Figure 1 Exploded view of Nokia RM-25

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Nokia Customer Care Parts and layouts

Mechanical parts

Table 1 Mechanical parts list "XXXXXXX"=VARIANTS "-"=NOT AVAILABLE

ITEM/CIRCUIT REF. QTY PART NO PART NAME

1 XXXXXXX A2 COVER ASSY

I001 1 - A2 COVER I002 1 - POWER KEY

I003 1 XXXXXXX FUNCTION KEY MAT I004 2 6380219 SCREW 1.8X5 I005 1 9590262 LCD SHIELD I006 1 5140289 EARPIECE I007 1 4850851 LCD MODULE

XXXXXXX MECHANICAL SUB ASSY I008 4 - SCREW 1.0X4 I009 1 - DOMSHEET I010 1 - UI MODULE I011 1 - IHF SPEAKER GASKET I012 1 - IHF SPEAKER I013 1 - IHF SPEAKER ADHESIVE I014 1 - MAGNET I015 1 - IHF BOX I016 1 - B2 COVER I101 1 - HINGE FLEX I102 1 - HINGE COVER 1 I103 1 - HINGE I104 1 - HINGE COVER 2 I105 1 9453937 HINGE CAP LEFT I106 1 - HINGE CAP RIGHT I201 1 - A1 COVER I202 1 5140263 MICROPHONE

FRAME ASSY (I0203 -

1 XXXXXXX

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