Nokia 6124 classic, 6122c, RM422, RM448, RM425 Service Manual

6124classic RM-422/RM-448 / 6122c RM-425

SERVICE MANUAL

Level 1&2

Service Manual Level 1&2

RM-422 RM-448

RM-425

Transceiver characteristics:

Band:

EGSM: Quad-band 850/900/1800/1900MHz

RM-422: WCDMA/HSDPA: 900/2100MHz

RM-448: WCDMA/HSDPA: 800/2100MHz

RM-425: WCDMA/HSDPA: -----------------------

Display:

LCD: 5.08cm (2.0”) QVGA (320x240 pixel); 16M colors

Camera:

Camera: 2.0 Megapixel SMIA85 with integrated ash

RM-422/448: 2nd Camera CIF+

Operating System:

Series 60

Connections:

Wireless: Bluetooth,

Connector: Mini USB Connector; 2.5mm AV Connector

Memory:

MicroSD™ (max 4GB)

Transceiver with BL-5B Li-Ion battery pack

Talk time Standby Note

up to 3.1 h up to 9 days

Page (30) ISSUE 1

CONFIDENTIAL

Depends on network

parameters

6124classic RM-422/RM-448 / 6122c RM-425

Service Manual Level 1&2

TABLE OF CONTENTS

CHANGE HISTORY 1. 3 COPYRIGHT 2. 3 WARNINGS AND CAUTIONS 3. 4 ESD PROTECTION 4. 4 CARE AND MAINTENANCE 5. 5 BATTERY INFORMATION 6. 5 PRODUCT CONTROLS & INTERFACES OVERVIEW 7. 6 EXPLODED VIEW 8. 7 LEVEL 2 SOLDER COMPONENTS 9. 8 SERVICE DEVICES 10. 9 SW-UPDATE 111. 0 DISASSEMBLY INSTRUCTION 112. 1 ASSEMBLY INSTRUCTION 113. 4 GT-TAPE EXCHANGE - DISASSEMBLY 114. 6 GT-TAPE EXCHANGE - ASSEMBLY 115. 7 LEGEND FOR QUICK TROUBLE SHOOTER 116. 9 QUICK TROUBLE SHOOTER - POWER ON 217. 0 QUICK TROUBLE SHOOTER - CHARGING 218. 1 QUICK TROUBLE SHOOTER - NO SERVICE 219. 2 QUICK TROUBLE SHOOTER - BLUETOOTH 220. 3 QUICK TROUBLE SHOOTER - EARPIECE 221. 4 QUICK TROUBLE SHOOTER - IHF SPEAKER 222. 5 QUICK TROUBLE SHOOTER - DISPLAY 223. 6 QUICK TROUBLE SHOOTER - KEYMAT 224. 7 QUICK TROUBLE SHOOTER - MICROPHONE 225. 8 QUICK TROUBLE SHOOTER - VOLUME/CAMERA KEYS 226. 9 QUICK TROUBLE SHOOTER - FLASH LIGHT 327. 0

Page

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

Service Manual Level 1&2

CHANGE HISTORY1.

Status Version No. Date Comments

Draft 0.1 07.Feb.2008 Initial draft

Approved 1.0 07.Apr.2008 Approved

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

COPYRIGHT2.

Copyright © 2008 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability

and tness for a particular purpose, are made in relation to the accuracy, reliability or contents of this

document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. IMPORTANT

This document is intended for use by qualied service personnel only.

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

Service Manual Level 1&2

WARNINGS AND CAUTIONS 3.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS 1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 2. ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH 3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

ESD PROTECTION4.

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

Service Manual Level 1&2

CARE AND MAINTENANCE5.

This product is of superior design and craftsmanship and should be treated with care. The suggestions below

will help you to full any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modications or

attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory.

BATTERY INFORMATION6.

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery

or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a re! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

15 16

6124c RM-422/RM-448 / 6122c RM-425

Product Controls & Interfaces

Ver. 1.0

― Power key

― Nokia AV 2.5 mm connector

― Earpiece

4 ― Left and right selection keys 5

― Call key

― Display

6 ― Menu key 7

― Number keys

― Microphone

9 ― Navi™ scroll key. Hereinafter referred to as the

scroll key.

― Clear key C

― Camera key

― End key

13 14

― Secondary camera lens (RM-422/RM-448 only)

― Monospeaker

― Volume keys

― Camera flash

― Main camera lens

21 22

― USB connector

― MicroSD card slot

― Charger connector

― Strap holder

Service Manual Level 1&2

PRODUCT CONTROLS & INTERFACES OVERVIEW7.

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

A-COVER ASSEMBLY

I0001

(RM-422 & RM-448 only)

= only available as assembly

Ver. 1.0

FRONT CAMERA DUST SHIELD

I0003

(RM-422 & RM-448 only)

DISPLAY ASSY WULM

I0009

GT TAPE

I0010

(RM-422 & RM-448 only)

KEYMAT ASSY I0002

DOME SHEET (A1) I0005

LIGHT SWAP PWB (A2)

I0013

CONN CHR DIA 2.0mm COMPRESS (A3) I0021

C-COVER METAL PLATE (A3) (LEVEL 3&4 ONLY) I0025

BATTERY COVER I0029

MEMORY CARD DOOR (A3) I0022

MICROPHONE CLAPTON STAR (A3) I0020

BT ASSY (A3) I0023

CONNECTOR LABEL I0026

BT SHIELD LID (A2) I0012

RAPIDO SHIELD LID (A2) I0015

TYPE LABEL (A2) (LEVEL 3&4 ONLY) I0016

IHF SPEAKER 11x15 (A3)

I0018

C-COVER (A3)

I0024

DISPLAY FRAME (A1)

I0007

EARPIECE (A1)

I0008

RF SHIELD LID (A2)

I0014

MAIN CAMERA SMIA85

I0017

AUDIO GASKET 1 + SPEAKER NET (A3)

I0019

ANTENNA ASSY

I0027

ANTENNA COVER ASSY

I0028

UI FLEX ASSY (A1) I0006

DISPLAY BACK ADHESIVE I0011

(RM-425 only)

= These parts can not be reused after removal.

6124c RM-422/RM-448 / 6122c RM-425

EXPLODED VIEW

SCREW M1.6x5.3

I0004

Hole is not visible in

RM-425

A1=DISPLAY FRAME ASSY (I0005-I0008)

A3=C-COVER ASSY (I0018-I0025)

A2=LIGHT SWAP PACKAGE (I0012-I0016) (LEVEL 3&4 ONLY)

EXPLODED VIEW8.

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

Service Manual Level 1&2

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

6124c RM-422/RM-448 / 6122c RM-425

Level 2 solder components

Solder components only for LEVEL 2

Not assembled in 6122c RM-425

F2000

G2200

S2402 S2403

S2404

X5046

X6000

X5045

S2401

X7552

X7555

X2401

X7550

X7551

Ver. 1.0

Service Manual Level 1&2

LEVEL 2 SOLDER COMPONENTS9.

Page (30) ISSUE 1

CONFIDENTIAL

6124classic RM-422/RM-448 / 6122c RM-425

Service Manual Level 1&2

SERVICE DEVICES10.

FLS-5 incl. ACF-8, Driver and User

Guide

Dongle and flash device incorporated into one package, developed specifi-

cally for POS use.

DKE-2

Service Cable to connect the PC with

the mini USB connector.

ACF-8

Universal Power Supply is used to

power FLS-4S.

SS-102

Camera removal tool. One side is for disassembly, the other side for as-

sembly.

Travel Charger AC-4

Small and lightweight charger for

fast charging of your phone battery.

RJ-176

Soldering Jig

Internal Battery BL-5B

Inserted under the back cover, this Li-Ion battery provides power in a

lightweight package.

Page (30) ISSUE 1

CONFIDENTIAL

0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on NOKIA On-

line. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” docu-

ment on NOKIA Online.

+ 21 hidden pages