Nokia 6111, RM-82 Service Manual

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Nokia Customer Care

Service Manual

RM-82 (Nokia 6111)

Mobile Terminal

Part No: 9242398 (Issue 1)

COMPANY CONFIDENTIAL

RM-82

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 10/2005 J Bryman

Page ii COMPANY CONFIDENTIAL Issue 1

RM-82 Introduction the RM-82/Nokia 6111 service manual Nokia Customer Care

Introduction the RM-82/Nokia 6111 service manual

This is the first issue of the RM-82/Nokia 6111 service manual.

Service

Not all components are serviceable. Most PWB components are under shielding and are therefore not changeable. Except for some mechanical parts (see Mechanical parts (page 2–7)), there are only a few components changeable for service.

Bands

RM-82 operates on the GSM900/1800/1900 bands.

Build version

In this manual, the build versions used are:

• 1mra_08a/1mra_09a (Main board)

• 1mrb_08a/1mrb_09a (UI board)

Note: For the latest version of the parts lists and for NMP codes, please refer to the Service bulletins.

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RM-82

Nokia Customer Care Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is„. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-82 Warnings and cautions Nokia Customer Care

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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Nokia Customer Care For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-82 Care and maintenance Nokia Customer Care

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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Nokia Customer Care ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-82 Battery information Nokia Customer Care

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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Nokia Customer Care Company Policy

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Page x COMPANY CONFIDENTIAL Issue 1

RM-82 Nokia 6111 Service Manual Structure Nokia Customer Care

Nokia 6111 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix service SW 4 Service tools and concepts 5 Disassembly and reassembly instructions 6 Troubleshooting for Repair service 7 Baseband troubleshooting for analysis 8 RF troubleshooting 9 System module 10 Schematics Glossary

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Nokia Customer Care Nokia 6111 Service Manual Structure

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1 — General information

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Table of Contents

Product selection....................................................................................................................................................1–5

Features...................................................................................................................................................................1–5

Phone features..................................................................................................................................................1–5

Software and UI features..................................................................................................................................1–6

Accessories..............................................................................................................................................................1–8

List of Tables

Table 1 Battery and chargers................................................................................................................................1–8

Table 2 Car accessories..........................................................................................................................................1–8

Table 3 Audio..........................................................................................................................................................1–9

Table 4 Connectivity...............................................................................................................................................1–9

Table 5 Imaging and lifestyle................................................................................................................................1–9

List of Figures

Figure 1 RM-82 product picture............................................................................................................................1–5

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Product selection

The RM-82 is a triple band transceiver unit designed for the GSM900/1800/1900 networks, including EGSM.

Figure 1 RM-82 product picture

Features

Phone features

Display and keypad features

• Active TFT color display (128x160 pixels/29x35 mm) with 262 K colors.

• Slide phone

• Douglas 5UI style

• Display and navigation keys on top of slide, numeric keys are accessible when slide is open

• Dedicated camera key and volume keys (volume keys used for zoom when in camera mode)

Hardware features

• Internal megapixel camera (1 Mpixel) with landscape mode

• Camera flash

• 2 mm charger plug

• PopPort™ system connector

• Bluetooth

• IrDA

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Nokia Customer Care General information

• USB through PopPort™

• FM Radio

• MP3 player

• Internal vibrator

• Integrated hands free (IHF) speaker

• Plug-in SIM (1.8 V and 3.0 V)

• Real time clock

RF features

• Bearers supported: GSM/EGSM

• Tri-band GSM900/1800/1900

• Internal antenna

• Speech codecs: HR, FR, EFR, AMR

• GPRS/EGPRS: Multislot Class 8

• HSCSD, CSF

Software and UI features

Software features

• ISA OS 8.0s Platform

• Nokia Series 40 UI : C++ and Java MIDP 2.0

UI features

Integrated digital camera • Megapixel camera with landscape camera mode

• Camera flash

• 6x digital zoom

• Video streaming and recording

Messaging • Xpress audio messaging: New, easy-to-use interface for audio messages.

Record your own voice message and send to compatible devices.

• MMS OMA 1.2: Combine image, video, text and voice clips and send as MMS to a compatible phone or PC; use MMS to tell your story with a multislide presentation. The MMS OMA 1.2 specification allows you to send/ receive messages up to 300 kB in size.

• Text messaging: Supports concatenated SMS, picture messaging, SMS distribution list

• Predictive text input: Support for all major languages in Europe and AsiaPacific

• Email: Access your work and private email accounts; supports SMTP, POP3, and IMAP4 protocols

• Presence: Includes Wireless Village, Instant Messaging, and Dynamic phonebook; know someone's status before you call

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RM-82 General information Nokia Customer Care

Multimedia • Integrated video player for download and playback or for streaming:

3GPP, H.264 video, MPEG-4, and AMR

• Video encoding and playback in QCIF format with sound

• Use AAC/MP3 tracks for ringing/game/alert tones, as well as MIDI/ polyphonic tones

• FM stereo radio

• Visual Radio

Push to Talk • Push to talk over cellular (PoC) lets you use your phone like a walkie-talkie Memory functions • Approximately 19 MB (17 MB if Chinese-English-Chinese dictionary is

included *(only in some areas)) available for video, audio, image files

Games • Rally 3D

• Golf Tour

• Backgammon II

• Solitaire

• Download new Java™ games

Applications • Visual Radio

• Improved calendar (with week view)

• World Clock II

• Java™ MIDP 2.0 with Bluetooth API makes downloading new applications easy

Connectivity • Transfer images, video clips, audio files, and other files

• Bluetooth wireless technology: Wide range of profiles and APIs for seamless connectivity

• Infrared

• USB port

• Easy remote or local synchronization with a PC or other compatible device

• Full OMA DRM 1.0 protects copyrighted material

Browsing • Integrated XHTML browser connects over TCP/IP stack

• 3GPP video streaming

• Smart content download: OMA DRM 1.0, MMS 1.2

• OTA provisioning

Data transfer • EDGE multislot class 8 (4+1): speed up to 236.8 kbps

• GPRS multislot class 8 (4+1): speed up to 85.6 kbps

• HSCSD (high-speed circuit-switched data) transfer up to 43.2 kbps in HSCSD networks

• TCP/IP

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Nokia Customer Care General information

Call management • Speed dialing: Up to 9 names, with keys 2-9

• Last number redial from dialed calls list (Dial key brings out the dialed calls list)

• Automatic redial (max 10 attempts)

• Automatic answer (works with headset or car kit only)

• Call waiting, call hold, call divert, call timer

• Automatic and manual network selection

• Caller identification with image

• Conference call (up to 5 participants)

• Vibrating alert

Voice features • Voice dialing (25 preset)

• 16 voice commands

• Voice recording up to 60 minutes

• Integrated handsfree speaker

• Manual volume control

Digital services • MP3/AAC ringing tones

• Downloadable themes

• Up to 64 channels of polyphonic ringing and gaming tones and true tones

Accessories

Table 1 Battery and chargers

Type Name

Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm

standard charger can be used together with the CA-44 charger adapter. AC-1 Retractable travel charger (used with CA-44 adapter) AC-3 Compact charger AC-4 Travel performance charger ACP-12 Travel performance charger (used with CA-44 adapter) BL-4B Battery 700 mAh Li-Ion CA-44 Charger adapter (from 3.5 mm -> 2 mm)

Table 2 Car accessories

Type Name

BHF-3 Basic handsfree CK-1W Wireless car kit CK-7W Advanced car kit DC-4 Mobile charger HF-6W Wireless plug-in handsfree

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RM-82 General information Nokia Customer Care

Type Name

LCH-12 Mobile charger (used with CA-44 adapter)

N616 Car kit

Table 3 Audio

Type Name

HDA-10 TTY adapter

HDB-4 Boom headset

HDW-3 Wireless headset

HS-21W Wireless clip-on headset

HS-23 Stereo headset

HS-24 Premium wireless headset

HS-3 Stereo headset

HS-4W Wireless boom headset

HS-5 Mono headset

HS-8 Activity headset

LPS-4 Loopset

MD-1 Music stand

Type Name

CA-53 USB cable

DKU-2 USB cable

Browsing pad

Table 5 Imaging and lifestyle

Type Name

PD-1 Image album (wireless)

PT-6 Remote camera

Table 4 Connectivity

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2 — Parts and layouts

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Table of Contents

Exploded view.........................................................................................................................................................2–5

Spare parts overview.............................................................................................................................................2–6

Mechanical parts list...............................................................................................................................................2–7

Component parts list..............................................................................................................................................2–8

Component layouts..............................................................................................................................................2–14

List of Tables

Table 6 Mechanical parts list.................................................................................................................................2–7

Table 7 Changeable component parts, 1mra_08a/1mra_09a............................................................................2–8

List of Figures

Figure 2 Exploded view..........................................................................................................................................2–5

Figure 3 Spare parts overview..............................................................................................................................2–6

Figure 4 RM-82 Main board component layout, bottom..................................................................................2–15

Figure 5 RM-82 Main board component layout, top.........................................................................................2–15

Figure 6 RM-82 UI board component layout, bottom.......................................................................................2–16

Figure 7 RM-82 UI board component layout, top..............................................................................................2–17

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Exploded view

Figure 2 Exploded view

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Nokia Customer Care Parts and layouts

Spare parts overview

Figure 3 Spare parts overview

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Mechanical parts list

Table 6 Mechanical parts list

ITEM REF QTY PART NAME

* = not available as spare part, only available as assembly

A1 1 A-COVER ASSY

I001* 1 A-COVER

I002* 1 POWER BUTTON

I003 1 TOP KEYMAT

A2 1 DISPLAY CARRIER ASSY

I004 1 DISPLAY CARRIER

I005 1 EARPIECE GASKET THICK

I006 1 LCD

A3 1 UI BOARD ASSEMBLY

I007 2 LEDS

I008 1 DOMESHEET TOP

I009* 1 UI BOARD

A4 1 SIM CARD READER ASSY (ITEM I009 - I010)

I010* 1 SIM DOOR 1

I011* 1 SIM CARD READER

I012 1 EARPIECE

I013 1 EARPIECE ADHESIVE

I014 1 SWITCH (EDGE)

I015 2 SCREW T6+ 1.8 X 5.3

I101 1 MAIN FLEX

A5 1 SLIDE ASSEMBLY

I102 1 MICROPHONE

I103* 1 SLIDE MECHANISM

I104* 1 SIM DOOR 2

I105* 1 VOLUME BUTTON

I106* 1 CAMERA BUTTON

I201 6 SCREWS T6+ 1.6 X 6.5

I202 1 BEZEL ASSEMBLY

I203 1 BOTTOM KEYMAT

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Nokia Customer Care Parts and layouts

ITEM REF QTY PART NAME

I204 2 SCREWS T5+ 1.2 X 4.5 I205 1 CAMERA

A6 1 LIGHT SWAP ENGINE MODULE I206 1 DOMESHEET BOTTOM I207* 1 ENGINE MODULE I208 1 TYPE LABEL

A7 1 IHF CHAMBER ASSY I209* 1 IHF CHAMBER I210* 1 IHF SPEAKER I211* 1 CAMERA WINDOW I212 1 DC JACK

A8 1 FLASHLIGHT FLEX ASSY I213* 1 FLASHLIGHT I214* 1 FLASHLIGHT ADHESIVE I215* 2 VOLUME DOMES I216* 1 FLEX FOIL

I217 1 GSM ANTENNA

A9 1 B-COVER ASSEMBLY I218* 1 RELEASE BUTTON I219* 1 B-COVER I220* 1 BLUETOOTH ANTENNA I221 1 BATTERY RETENTION GASKET I222 1 BLIND PLUG

I223 1 BATTERY COVER 1224 1 EMC LABEL GROUNDING COPPER

Component parts list

Table 7 Changeable component parts, 1mra_08a/1mra_09a

Item Name PWB side XY

C2000 CHIPTCAP 150U M 10V 6X3.2X1.5 B C6 C2002 CHIPCAP NP0 10P J 50V 0402 B C8 C2003 CHIPCAP NP0 27P J 50V 0402 B C7 C2006 CHIPCAP NP0 27P J 50V 0402 T O4

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