Nokia 6110 Service Manual level1 2 v1

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Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002

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Service Manual

Nokia 6100

NPL-2

Service Level 1&2

Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002

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Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 6100. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

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Table of content

1. EXPLODED VIEW.................................................................................................................................... 4

2. SPARE PARTS LIST................................................................................................................................. 5

3. INFRARED GONOGO TEST .................................................................................................................. 8

4. SW-UPDATE ..............................................................................................................................................9

5. GENERAL REPAIR INFORMATION ................................................................................................. 10

6. DISASSEMBLY INSTRUCTIONS (SEE ALSO VIDEO CLIPS) ...................................................... 11

7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 13

8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 14

9. QUICK TROUBLE SHOOTER PART3 ............................................................................................... 15

10. EXCHANGE OF BATTERY CONNECTOR X103 ............................................................................. 16

11. ESD PROTECTION REQUIREMENTS............................................................................................... 17

12. SERVICE NOTES.................................................................................................................................... 18

13. GONOGO TESTER................................................................................................................................. 19

14. BATTERY TESTER ................................................................................................................................19

Change History

Originator Status Version No. Date Comments

MWy Draft 0.1 01.10.2002 Initial draft MWy Approved 1.0 02.12.2002 Approval by JHa/ABo

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1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

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2. SPARE PARTS LIST

SPARE PARTS

ITEM/

CIRCUIT REF.

I003 6 6290119 SCREW 1.8X6 RF T6+ BLK

I020 1 9491045 UI-SHIEL ASSY I021 1 XXXXXXX KEY DOME ASSY I022 1 5140251 SPEAKER105+-3DB32R D8.1X2.25 PICO I023 1 4850275 LCD MODULE I024 2 XXXXXXX LOCKING CLIP

I006 1 XXXXXXX VOLUME KEY I007 1 XXXXXXX IRDA-Frame

I008 1 9452315 POWER KEY

I030 1 XXXXXXX IHF LID I031 2 XXXXXXX IHF PIN I032 1 XXXXXXX SPEAKER HF 69+-2DB 8R D16X4.36 I033 1 XXXXXXX IHF ENCLOSURE I034 1 XXXXXXX ANTENNA RADIATOR

I010 1 XXXXXXX B-COVER I011 1 9430211 LOGO BADGE NOKIA

I013 1 9490877 C-COVER I014 1 5400243 CONN DC-JACK 3.5MM 3POL SPR 90DEG I015 1 5140265 MIC MOD+HOLDER TOMAHAWK -42+-3DB I016 1 6800057 VIBRA MOTOR ASSY I017 1 9560199 SIM-Flap DMD08487 I018 1 9510935 C-COVER REL. SPR. DMD08481 I019 1 9452416 C-COVER REL. BUT. DMD08480

QTY PART NO PART NAME

1 XXXXXXX UI-MODULE

1 9458956 IRDA-FRAME ASSY

1 660266 ANTENNA ASSY

1 9458822 B-COVER LOGO ASSY

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SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

CIRCUIT REF.

V310 1 4864581 LED CL191PSB68 PASTELLBLUE V311 1 4864581 LED CL191PSB68 PASTELLBLUE V312 1 4864581 LED CL191PSB68 PASTELLBLUE V313 1 4864581 LED CL191PSB68 PASTELLBLUE V314 1 4864581 LED CL191PSB68 PASTELLBLUE V315 1 4864581 LED CL191PSB68 PASTELLBLUE V318 1 4864581 LED CL191PSB68 PASTELLBLUE V319 1 4864581 LED CL191PSB68 PASTELLBLUE F100 1 5119019 SM FUSE F 1.5A 32V G300 1 4700131 CELL CAPACITOR 0.01MAH 3V3 S300 1 5200025 SM TACT SW SIDE TRAVEL 0.2 MM S301 1 5200025 SM TACT SW SIDE TRAVEL 0.2 MM S302 1 5200025 SM TACT SW SIDE TRAVEL 0.2 MM X103 1 5409253 BATTERY CONNECTOR

QTY PART NO PART NAME

VARIANT PARTS

ITEM/

CIRCUIT REF.

I001 1 9490854 A-COVER ASSY LIGHT BLUE I001 1 9490855 A-COVER ASSY YELLOWISH BEIGE I001 1 9490905 A-COVER ASSY DARK BLUE I002 1 9790673 KEYPAD LATIN I002 1 9790705 KEYPAD CYRILLIC-LATIN I002 1 9790706 KEYPAD GREEK-LATIN I002 1 9790707 KEYPAD HEBREW-LATIN I002 1 9790709 KEYPAD ARABIC-LATIN

QTY PART NO PART NAME

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002

SWAP UNITS

QTY PART NO PART NAME

0076180 NPL-2 N6100 SWAP ENGINE EUROPE 0076183 NPL-2 N6100 SWAP ENGINE RUSSIA 0076182 NPL-2 N6100 SWAP ENGINE TURKEY 0076181 NPL-2 N6100 SWAP ENGINE FRANCE 0076185 NPL-2 N6100 SWAP ENGINE CZHECH 0076184 NPL-2 N6100 SWAP ENGINE POLAND 0076240 NPL-2 N6100 SWAP ENGINE SOUTH-AFRICA

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SERVICE TOOLS

TYPE QTY PART NO PART NAME

0080541 FLS-4S SALES PACK E&A 0273560 BL-4C BATTERY 0770472 FLA-30 POS FLASH ADAPTER 0730218 XCS-1 SERVICE CABLE 0273636 DCV-14 DESK TOP STAND 0272169 AC TRAVEL CHARGER ACP-8E (EUR) 0272172 AC TRAVEL CHARGER ACP-8X (UK) 0274086 HS-5 POP PORT BASIC HEADSET 0770431 SRT-6 OPENING TOOL 5510

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3. INFRARED GONOGO TEST

You need another infrared device (e.g. 6310i) to do a GoNoGo test. The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm.

Test unit Reference unit

o From Home Menu, select

key. This displays Phonebook entries. If phone and

SIM memory is empty, create one new entry.

o Choose one phonebook entry and select

Select

o Select

Sending in progress, please wait

o If sending of business card fails

, make sure again, that infrared

windows are directed to each other. If infrared is activated in reference device

try again sending.

o Test was successful, if you get this message on receiver device

You will not get a confirmation on sender device.

o Press

for Home Menu

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4. SW-UPDATE

To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Partner Web Site.

Flash Concept – (Point of Sales)

It is very important to follow this insertion and removal procedure, otherwise the contact pins of Flash Adapter will be damaged.

Open SIM-Flap.

Insert Flash Adapter FLA-30 like a battery, start at the battery connector side.

When removing the Flash Adapter, always start from the bottom side of the unit.

Now, push down the bottom side of the phone, do not use too much force.

Take away the unit now.

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5. GENERAL REPAIR INFORMATION

In this section the technician will get some general hints how to carry out repairs:

o Before starting the repair you must take care of ESD precautions like being in your ESD-area and

connecting your wristband.

o Use gloves to avoid corrosion and fingerprints. o Protect windows and displays with a foil to avoid dust and scratches. o When cleaning the pads you have to use a soft cloth and isopropanol. It is not allowed to use a glass fiber

pencil because it scratches the surface and will lead later on to corrosion.

o Mechanical parts, which didn’t repair the failure, can be reused, if they are not soldered. o Use always original Nokia parts or accessories. o Meet the torque requirements when assembling the unit (see also the document “torques for transceiver

assembly” on Partner Websites).

o Always use your own equipment for testing where you are sure that it works. E.g. if the customer

complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction.

o When doing the Faultlogger entries, always note the Item code, which caused the malfunction. Also, fill in

the appropriate part code from the assembly, if needed.

o Please be aware that some malfunctions could be software related and solved by an update

Following General Service Bulletins have to be followed:

SB-055 Common notice for good ventilation SB-089: Don’t try to repair prototypes (indicated on Typelabel). SB-107: Be sure that you have minimum hardware requirements in place. SB-115: Handling of liquid damages. SB-121: If one of your service tools cause malfunction, return the defective part.

SB-122: Soldering with manual hot air gun is totally forbidden because of the very sensitive µBGA

components and µVia technology.

SB-124 Service Policy for packaging serviced products SB-131: Check these guidelines when refurbishing products. SB-132: You can use a Golden Phone for inspecting your measuring equipment.

Please check Nokia Partner Web Site (PWS) for latest news and files on a regular basis.

This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only underlined components (e.g. I007) can be changed.

Follow the arrows step by step

Pads or contacts: Check optical and mechanical condition as well as corrosion. Clean if necessary.

Measure component for electrical functionality and change, if needed.

No more actions possible, send product to the appropriate service partner with higher service level.

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6. DISASSEMBLY INSTRUCTIONS (SEE ALSO VIDEO CLIPS)

Press the Release Button before removing the C-Cover.

Remove A-Cover as shown in the picture.

Unscrew the six T6 screws, using the order shown. For

assembly, the reverse order and a Torx T6 PLUS with torque of 20Ncm have to be used.

Separate UI-Shield from PWB carefully. Key Dom is attached with adhesive tape which mustn’t be touched.

Take the module from the B-Cover and unplug the display connector carefully by removing UI-Shield from PWB.

Remove Speaker. Note the guiding pin when assembling.

Take a clean cloth and press LCD near Speaker from the UI-Shield. Be sure that your workplace is always clean and the Key Dom tape doesn’t get dirty.

The Shielding is attached with hooks at its backside. To remove the Shielding from B-Cover you first have to expand B-Cover. Then push Shielding upwards.

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002

To remove IRDA-Frame from Antenna, SRT-6 can be used to unlock the snap.

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Remove Power Key.

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Use also SRT-6 to remove the Antenna.

Use tweezers to pull up Microphone.

Use tweezers as lever when removing the Vibra Motor.

To remove the DC-Jack, place tweezers between the spring contacts and under the Jack. You’ll need to use additional force to pull the Jack upwards.

A straight bladed screwdriver can be used as lever to remove the Release Spring.

Expand B-Cover carefully and remove SIM-Flap.

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7. QUICK TROUBLE SHOOTER PART1

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8. QUICK TROUBLE SHOOTER PART2

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9. QUICK TROUBLE SHOOTER PART3

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10. EXCHANGE OF BATTERY CONNECTOR X103 (ONLY LEVEL2)

These are the two soldered support angles.

Use a side cutter to cut the support angles.

Push tweezers in outside openings of battery connector and lift up the plastic cover.

Note that you need a soldering iron with higher temperature, when cleaning or soldering the

rounding pad.

Desolder all pins and clean the pads.

Note location markings to fit the connector precisely.

Tin one of pads to fix the connector before soldering the following pins.

Place connector between the markings and solder first support angle. Is the position exactly, solder the other

ins.

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11. ESD PROTECTION REQUIREMENTS

Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Partner has to take care of at least some precautions like ESD restricted area, floor, table, covering, chair(s), shoes or arm wrist.

example configuration of an epa-area

source: www.armeka.com

example workbench and testers

source: http://www.armekaengineering.com

example configuration of a workbench

source: www.warmbier.com

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12. SERVICE NOTES

We recommend using Service Notes when shipping phones to other Service Partners. It prevents the product from scratches, it is ESD-neutral and has the possibility to give valuable feedback of the fault symptom through a structured form. Please refer to the document Service Notes for faulty NMP transceiver on Partner Web Site to get further information.

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13. GONOGO TESTER

The will’tek GoNoGo Tester has to be used to carry out the final test after your service action to guarantee the functionality of the phone.

Please refer to the actual information in the Nokia Care Point Extranet within the Partner Web Site.

14. BATTERY TESTER

The Astratec battery tester lets you test the capacity of Nokia batteries.

Please refer to the actual information in the Nokia Care Point Extranet within the Partner Web Site.

Nokia 6110 Service Manual level1 2 v1

Specifications and Main Features

Frequently Asked Questions

User Manual