Nokia 6110 Service Manual level1 2 v1

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002
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Service Manual
NPL-2
Service Level 1&2
Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.
Service Manual 6100 Level 1&2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002
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Introduction
The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 6100. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.
Service Manual 6100 Level 1&2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002
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Table of content
1. EXPLODED VIEW.................................................................................................................................... 4
2. SPARE PARTS LIST................................................................................................................................. 5
3. INFRARED GONOGO TEST .................................................................................................................. 8
4. SW-UPDATE ..............................................................................................................................................9
5. GENERAL REPAIR INFORMATION ................................................................................................. 10
6. DISASSEMBLY INSTRUCTIONS (SEE ALSO VIDEO CLIPS) ...................................................... 11
7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 13
8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 14
9. QUICK TROUBLE SHOOTER PART3 ............................................................................................... 15
10. EXCHANGE OF BATTERY CONNECTOR X103 ............................................................................. 16
11. ESD PROTECTION REQUIREMENTS............................................................................................... 17
12. SERVICE NOTES.................................................................................................................................... 18
13. GONOGO TESTER................................................................................................................................. 19
14. BATTERY TESTER ................................................................................................................................19
Change History
Originator Status Version No. Date Comments
MWy Draft 0.1 01.10.2002 Initial draft MWy Approved 1.0 02.12.2002 Approval by JHa/ABo
Service Manual 6100 Level 1&2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002
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1. EXPLODED VIEW
Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)
Service Manual 6100 Level 1&2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002
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2. SPARE PARTS LIST
SPARE PARTS
ITEM/
CIRCUIT REF.
I003 6 6290119 SCREW 1.8X6 RF T6+ BLK
I020 1 9491045 UI-SHIEL ASSY I021 1 XXXXXXX KEY DOME ASSY I022 1 5140251 SPEAKER105+-3DB32R D8.1X2.25 PICO I023 1 4850275 LCD MODULE I024 2 XXXXXXX LOCKING CLIP
I006 1 XXXXXXX VOLUME KEY I007 1 XXXXXXX IRDA-Frame
I008 1 9452315 POWER KEY
I030 1 XXXXXXX IHF LID I031 2 XXXXXXX IHF PIN I032 1 XXXXXXX SPEAKER HF 69+-2DB 8R D16X4.36 I033 1 XXXXXXX IHF ENCLOSURE I034 1 XXXXXXX ANTENNA RADIATOR
I010 1 XXXXXXX B-COVER I011 1 9430211 LOGO BADGE NOKIA
I013 1 9490877 C-COVER I014 1 5400243 CONN DC-JACK 3.5MM 3POL SPR 90DEG I015 1 5140265 MIC MOD+HOLDER TOMAHAWK -42+-3DB I016 1 6800057 VIBRA MOTOR ASSY I017 1 9560199 SIM-Flap DMD08487 I018 1 9510935 C-COVER REL. SPR. DMD08481 I019 1 9452416 C-COVER REL. BUT. DMD08480
QTY PART NO PART NAME
1 XXXXXXX UI-MODULE
1 9458956 IRDA-FRAME ASSY
1 660266 ANTENNA ASSY
1 9458822 B-COVER LOGO ASSY
Service Manual 6100 Level 1&2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 02.12.2002
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SOLDERING COMPONENTS ONLY FOR LEVEL 2
ITEM/
CIRCUIT REF.
V310 1 4864581 LED CL191PSB68 PASTELLBLUE V311 1 4864581 LED CL191PSB68 PASTELLBLUE V312 1 4864581 LED CL191PSB68 PASTELLBLUE V313 1 4864581 LED CL191PSB68 PASTELLBLUE V314 1 4864581 LED CL191PSB68 PASTELLBLUE V315 1 4864581 LED CL191PSB68 PASTELLBLUE V318 1 4864581 LED CL191PSB68 PASTELLBLUE V319 1 4864581 LED CL191PSB68 PASTELLBLUE F100 1 5119019 SM FUSE F 1.5A 32V G300 1 4700131 CELL CAPACITOR 0.01MAH 3V3 S300 1 5200025 SM TACT SW SIDE TRAVEL 0.2 MM S301 1 5200025 SM TACT SW SIDE TRAVEL 0.2 MM S302 1 5200025 SM TACT SW SIDE TRAVEL 0.2 MM X103 1 5409253 BATTERY CONNECTOR
QTY PART NO PART NAME
VARIANT PARTS
ITEM/
CIRCUIT REF.
I001 1 9490854 A-COVER ASSY LIGHT BLUE I001 1 9490855 A-COVER ASSY YELLOWISH BEIGE I001 1 9490905 A-COVER ASSY DARK BLUE I002 1 9790673 KEYPAD LATIN I002 1 9790705 KEYPAD CYRILLIC-LATIN I002 1 9790706 KEYPAD GREEK-LATIN I002 1 9790707 KEYPAD HEBREW-LATIN I002 1 9790709 KEYPAD ARABIC-LATIN
QTY PART NO PART NAME
Service Manual 6100 Level 1&2 Copyright 2002 © Nokia Corporation
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