Nokia 6110 Service Manual dist

PAMS Technical Documentation
NSE–3 Series Transceivers
Disassembly &
Troubleshooting
Instructions
Original, 11/97
PAMS
Disassembly & Troubleshooting Instructions
Technical Documentation

CONTENTS

Disassembly 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trouble Shooting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Phone is totally dead 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash programming doesn’t work 6. . . . . . . . . . . . . . . . . . . . . . .
Flash Programming (1) 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Programming failure (2) 9. . . . . . . . . . . . . . . . . . . . . . .
Flash Programming failure (3) 10. . . . . . . . . . . . . . . . . . . . . . .
Flash Programming failure (4) 11. . . . . . . . . . . . . . . . . . . . . . .
Power doesn’t stay on, or phone is jammed 12. . . . . . . . . . . . . .
Display Information: Contact Service 13. . . . . . . . . . . . . . . . . . . .
The phone doesn’t register to the network or phone doesn’t make a call 13
Phone register failure 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIM card is out of order 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIM Card failure 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio failure (1) 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio failure (2) 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charger failure 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (1) 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (2) 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (3) 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (4) 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (5) 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (6) 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Fault (7) 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter Fault (1) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter Fault (2) 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter Fault (3) 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix B 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix C 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix D 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page No
Page 2
Original, 11/97
PAMS
Technical Documentation
Disassembly & Troubleshooting Instructions
Remove battery
Remove dust cap
Remove back cover screws (4 pcs)
Carefully remove A–cover Note snap fixings !
Original, 11/97
Turn around. Remove UI module screws (2 pcs)
Page 3
PAMS
Disassembly & Troubleshooting Instructions
Remove UI–module and frame
Technical Documentation
Remove engine module screw (1 pcs)
Pull out antenna
Remove RTC–battery
Remove engine module
Remove microphone
Page 4
Original, 11/97
PAMS
Technical Documentation

Trouble Shooting

The following hints should facility finding the cause of the problem when the circuitry seems to be faulty. This trouble shooting instruction is di­vided following section.
1. Phone is totally dead
2. Flash programming doesn‘t work
3. Power doesn‘t stay on or the phone is jammed
4. Display information: Contact Service
5. Phone doesn‘t register to the network or phone doesn‘t make a call.
6. Plug in SIM card is out of order ( insert SIM card or card rejected).
7. Audio fault.
8. Charging fault The first thing to do is carry out a through visual check of the module. En-
sure in particular that: a) there are not any mechanical damages b) soldered joints are OK
Disassembly & Troubleshooting Instructions
Original, 11/97
Page 5
PAMS
Disassembly & Troubleshooting Instructions

Phone is totally dead

This means that phone doesn’t take current at all when the power switch is pressed or when the watchdog disable pin (X001 pin 11) is grounded. Used battery voltage must be higher than 3.0 V. Otherwise the hardware of CCONT (N100) prevents totally to switch power on.
Phone is totally dead
YES
J232
VBAT is 3.6 V
YES
Voltage at pin 29 of CCONT (N100) is 3.6 V
YES
NO Failure in VBAT line
Check X101, X102, L103
NO
Faulty circuit N100
Technical Documentation
N100 pin 55 (VBB) 2.8 V N100 pin 25 (VXO) 2.8 V
when PWR switch is pressed
or watchdog disable pin is grounded
YES
See section: Power Doesn’t Stay On
NO
CCONT (N100) pin 29 0V when PWR switch is pressed or watchdog disable pin is (X001) grounded
Faulty circuit N100
Flash programming doesn’t work
The flash programming can be done via panel connector X001 or via sys­tem connector X100. In production, the first programming is done via panel connector X001. After this, the panel connector is cut away, thus other flash programmings must be done via system connector X100. The main differences between these are: a) FLASH programming voltage is produced different way. b) Signal routings are different.
YES
Check R118, X300
NO
Check UI module Check watchdog disable line to
X001
Page 6
The fault finding diagrams for flash programming via panel connector are shown in figures 32 and 33. The fault finding diagrams for flash programming via system connoctor are shown in figures 34 and 35.
In flash programming error cases the flash prommer can give some in­formation about a fault.
Original, 11/97
PAMS
Technical Documentation
The fault information messages could be: – MCU doesn’t boot – Serial clock line failure – Serial data line failure – External RAM fault – Algorithm file or alias ID don’t find – MCU flash Vpp error
In cases that the flash programming doesn’t succeed there is a possibility to check short circuits between the memories and the MCU (MAD2). This test is useful to do, when the fault information is: MCU doesn’t boot, Serial clock line failure or Serial data line failure.
The test procedure is following:
1. Connect the short circuit wire between the test points J229 and J230.
2. Switch power on
3. If the voltage level in testpoint J225 is 2.8 V (”1”), the interface is OK. If there is a short circuit, the voltage level in testpoint J225 stays low and 32kHz square wave signal can be seen in the lines which are al­ready tested.
Disassembly & Troubleshooting Instructions
One must be noticed that this test can be found only short circuits, not open pins. Also upper data lines (15:8) of flash circuit D210 are not included to this test.
( PURX )
( MCUAD0)
( ExtSysResX))selftest
passed
CCONT pin 54
MAD pin 38
MAD pin 134
J225
Original, 11/97
Page 7
PAMS
Disassembly & Troubleshooting Instructions
Flash Programming (1)
Flash programming doesn’t work
YES
If the fault information from the prommer is:
a) MCU doesn’t boot b) serial data line failure
c) serial clock line failure
connect:
connect watchdog disable (WDDIS) line (X001 pin 11) to the ground
OK
EEPROM (D240) pin 8 (VBB) 2.8 V
J522 (VXO) 2.8 V
YES
Technical Documentation
NO
WDDIS line: X001 pin 11 –> N100 pin 29
check
OK
check C213, R213
YES
J506 (RFC) 13 MHz
800 mV min
NO
check buffer V705 and
VCXO G600
See section: Phone is totally dead
NO J228 sleep clock(SCLK)
J227 master reset (Purx) = ”1” (2.8 V)
YES
NO
MAD2 (D200) pin 93: 13 MHz sine wave
clock signal: 500 mVpp min.
YES
square wave 32 kHz
Faulty circuit N100
or over loaded PurX line
Check that following lines are correct:
FCLK (MBUS) line: X001 pin 2 –> D200 pin 112
FTX (fbus_tx) line: X001 pin 1 –> D200 pin 104
FRX (fbus_rx) line: X001 pin 2 –> D200 pin 109
check also pullup and pulldown resistors: R203, R201, R215
GND : X001 pin 7 –> GND
OK
Enable the selftest function of D200 by connecting
shortcircuit between testpoints J229 and J230
Connect an oscilloscope to testpoint J225 and switch
power on
YES
check sleep
NO
clock circuitry
(B100, R154...)
Page 8
Voltage level rises to ”1” after power on at testpoint J225
YES
There could be open pins in circuits D200 (D211, D240)
If not, the PCB or D200 (D211, D240) is faulty
NO
There is a shortcircuit
somewhere in memory control
lines or MCU address lines or
MCU lower (7:0) data lines
Original, 11/97
PAMS
Technical Documentation
Flash Programming failure (2)
Flash progrmming doesn’t work
If the fault information from the prommer is: External RAM fault
Check pins of SRAM (D220) Check control lines of SRAM:
RAMSelX ...
Flash progrmming doesn’t work
Disassembly & Troubleshooting Instructions
YES
YES
YES
If the fault information from the prommer is: Algorithm file or alias ID don’t find, ID is un­known etc.
YES
Check pins of FLASH (D210)
Check control lines and upper data lines (15:8) of FLASH: ROM1SelX...
Flash progrmming doesn’t work
YES
If the fault information from the prommer is: MCU flash Vpp error
YES
Check connection between X001; 10 ––> D210; 13
Check components C212, R211
OK
Original, 11/97
Faulty component D210
Page 9
PAMS
Disassembly & Troubleshooting Instructions
Flash Programming failure (3)
Flash programming doesn’t work
YES
If the fault information from the prommer is:
a) MCU doesn’t boot b) serial data line failure
c) serial clock line failure
connect:
connect the shortcircuit fire from N100 pin 29 to ground (watchdog)
OK
EEPROM (D240) pin 8 (VBB) 2.8 V
J522 (VXO) 2.8 V
YES
NO
Technical Documentation
VBAT is correct
3.6 V
YES
N100 is faulty
check C213, R213
YES
J506 (RFC) 13 MHz
800 mV min
NO
check buffer V705 and
VCXO G600
NO J228 sleep clock(SCLK)
J227 master reset (Purx) = ”1” (2.8 V)
YES
NO
MAD2 (D200) pin 93: 13 MHz sine wave
clock signal: 500 mVpp min.
YES
or over loaded PurX line
Check that following lines are correct:
FCLK (MBUS) line: X100 pin 11 –> D200 pin 112
FTX (fbus_tx) line: X100 pin 13 –> D200 pin 104
FRX (fbus_rx) line: X100 pin 12 –> D200 pin 109
check also pullup and pulldown resistors: R203, R201, R215
GND : X100 pin 14 –> GND
OK
Enable the selftest function of D200 by connecting
shortcircuit between testpoints J229 and J230
Connect an oscilloscope to testpoint J225 and switch
power on
Voltage level rises to ”1” after power on at testpoint J225
YES
square wave 32 kHz
YES
Faulty circuit N100
NO
There is a shortcircuit
somewhere in memory control
lines or MCU address lines or
MCU lower (7:0) data lines
check sleep
NO
clock circuitry
(B100, R154...)
Page 10
There could be open pins in circuits D200 (D211, D240)
If not, the PCB or D200 (D211, D240) is faulty
Original, 11/97
PAMS
Technical Documentation
Flash Programming failure (4)
Flash progrmming doesn’t work
If the fault information from the prommer is: External RAM fault
Check pins of SRAM (D220) Check control lines of SRAM:
RAMSelX ...
Flash progrmming doesn’t work
Disassembly & Troubleshooting Instructions
YES
YES
YES
If the fault information from the prommer is: Algorithm file or alias ID don’t find, ID is un­known etc.
Check pins of FLASH (D210)
Check control lines and upper data lines (15:8) of FLASH: ROM1SelX...
Flash progrmming doesn’t work
YES
If the fault information from the prommer is: MCU flash Vpp error
YES
Vpp > 4.5 V in D210 pin 13 (or C212)
YES
Check components C212, R211
OK
NO
YES
Vpp > 4.5 V in testpoint J221
YES
Check UI connector X300
NO
Check regulator N201
Faulty component D210
Original, 11/97
Page 11
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