Nokia 6090 Service Manual servsoft

PAMS Technical Documentation
NME–3 Series Transceiver
Service Software
Instructions
Issue 1 10/99
NME–3
PAMS
Service Software Instructions
CONTENTS
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Environment of the Support Modules 3. . . . . . . . . . . . . . . . . . . .
Required Servicing Equipment 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Connections 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Software on PC Hard Disk 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment & Setup for Test / Repair 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Repair Setup –Block Diagram 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment & Flash Update Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Update Setup –Block Diagram 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tuning Steps 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. RX Calibration (AGC + AFC) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Alignment of Transmitter Power Levels 11. . . . . . . . . . . . . . . . . . . . . . . .
3. I/Q Modulator Alignments 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. A/D Calibration 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common User Interface 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NME–3 Features (RU and HS) 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menu bar 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tuning 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/D Calibration 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Controls 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232 interface 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HS Test 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dealer 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Help 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix 1, Vocabulary 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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NME–3
Service Software Instructions

Introduction

General
T o run the After Sales SW , a parallel port software protection device (PKD–1) has to be connected. The user can use WinT esla functions in modules for testing NME–3 mobile stations (MS). The test functions send test messages from PC to MS and receive results and show them in the PC display. The messages can be sent via M2BUS.
Note: if this software is to be run on laptops, the power saving feature MUST be switched off.
Hardware requirements for Windows 3.1x
The recommended minimum hardware standard to run Service Software is any com­puter which is 386 33 MHz or greater with at least 4 MB of memory and VGA type display (640 x 480). This assumes that only the WinTesla with After Sales Support Modules is active, i.e. other Windows packages are not running in the background.
Hardware requirements for Windows 95
The recommended minimum hardware standard to run Service Software is any com­puter which has Pentium processor, memory 8 MB and meets HW requirements recom­mended by Microsoft.
Software Environment of the Support Modules
The Service Software user interface is intended for the following environments: Micro­soft Windows 3.1x (enhanced mode) and Windows 95 environment running in en­hanced mode. Support for Microsoft NT may be added, if required. Detailed information about Windows and application usage can be found from the Microsoft Windows Ver­sion 3.1 Users Guide chapter one (Windows Basics) and chapter two (Application Ba­sics).
As an ordinary Windows application, the main idea in the user interface is that selections are made with menus, push buttons and shortcut keys. Selections can be done by using keyboard and/or mouse. There is always a status bar displayed at the bottom of the main window which contains information about current actions.
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Service Software Instructions

Required Servicing Equipment

– Computer: At least IBM 80386 or compatible with one unused serial
port (COM1 or COM2)*), one parallel port (LPT1), hard disk recom-
mended – Operating System: DOS Version 3.2 or later – If PCLStart in use: DOS 6.22 and IBM 80486 or compatible – Display: Any 80–character text display – Service software version for 3.5” disk (product code: ) – Software protection key PKD–1 (product code: 0750018)
Detailed equipment is shown on
*)
Note: A number of PC’s of an older generation use the Intel, National Semiconductor, or United Microelectronics IC 8250 as the serial port UART. This is a comparatively inefficient circuit for current purposes and does not necessarily support the M2BUS adapter at 9600 baud. The newer UART’s NS16450 and NS16550AF of National Semiconductor offer solutions for these problems.
Equipment Setup
pages
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Service Software Instructions

Installation

Mechanical Connections
Caution: Make sure that you have switched off the PC and the printer
before making connections.
Caution: Do not connect the PKD–1 key to the serial port. You may
damage your PKD–1 !
The software controls the phone via a separate adapter connected to the serial port of the PC, and to the telephone’s M2BUS (DAU–9S).
Attach the dongle PKD–1 to the parallel port 1 (25–pin female D–connector) of the PC. When connecting PKD–1 to the parallel port, be sure that you insert the computer side of the PKD–1 to the PC (male side). If you use a printer on parallel port 1, install the PKD–1 between the PC and your printer cable.
The PKD–1 should not affect devices working with it. If some errors occur (errors in printing are possible) please try printing without the PKD–1. If printing is OK without the PKD–1 please contact your dealer . We will offer you a new PKD–1 in exchange for your old one.

Installing the Software on PC Hard Disk

The program is delivered on a diskette and is copy protected with a dongle PKD–1. It must be present in parallel port when using Service software.
The program can also be installed on the hard disk, which is recommendable to obtain a maximum data access rate.
Keep the original diskette safe to enable upgrading of the program ! If you plan to use PCL Start service software, you must install it before installing Service
software, see PCL Start installation instructions. To install the new Service software program, follow the steps below:
1. insert the new Service software diskette
into drive A: of your computer
2. start Windows, and open File Manager
log into drive a:
type
A:
and press <Enter>
3. start SETUP.EXE and
install Service software to drive C:
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type C: and press <Enter>
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Service Software Instructions

Equipment & Setup for Test / Repair

7
2
1
6
3
8
5
9
Item: Description Product code:
1 2 PKD–1 Software protection key 0750018 3 JBD–2 Test / repair box 0770171 4 5 SCD–2A Repair Place Cable 0730171
6 AXS–4 D9 – D9 Cable 0730090
7 DAU 9S MBUS Cable 0730108 8 RF Cable 4626009 9
PC
Handset
Radio Unit
4
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Test Repair Setup –Block Diagram
H/SET
SYSTEM
CONNECTOR
RADIO UNIT
RS232
RF
SCD–2
PHONE CONNECTOR
HS
JBD–2
EAR MIC
Service Software Instructions
PKD–1
PC
DAU–9S
SERIAL
GPIB
AXS–4
RS232 AIN AOUT
POWER SUPPL Y
CMD
NOTE: ITEMS IN BROKEN LINES NOT SHOWN IN PHOTO
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Service Software Instructions

Equipment & Flash Update Setup

10
1
2
3
4
5
7
6
9
8
Item: Description: Product code:
1 2 PKD–1 Software protection key 0750018 3 FLA_7 Flash Loading Adapter 0770119 4 TDF–4 Flash Security Box 0770106 5 FPS–4S Flash Prommer 0085095 6 ACH–6 Power Supply (Euro) 0270381 7 AC Charger ACL–3E 0680015 8 9 SCD–5 Flash Update Cable 0730170 10 Printer Cable 0730029 * AXS–4 D9 – D9 Cable 0730090 * SCF–7 Power Cable (FLA–7 to FPS–4S) 0730141 * AXS–5 D15 – D15 Cable 0730091
PC
Radio Unit
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(* hidden items)
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Flash Update Setup –Block Diagram
FLA–7
SCF–7
FPS–4S
PRINTER CABLE
PC
PKD–1 AXS–4
AXS–4
Service Software Instructions
ACL–3E
AXS–5
SCD–5
NME–3 RU
TDF–4
ACH–6
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Service Software Instructions

Tuning Steps

1. RX Calibration (AGC + AFC)
Procedure
Follow the steps described in chapter ”Service Software Instructions” section ”RX calibration... command”.
Software reports the following: AFC init value
AFC slope PSW slope AGC DAC values and the corresponding voltages for each gain step (0 ­57 dB)
Limits for the reported values
If everything went well the reported values should approximately be the following:
Parameter Low limit High limit
AFC init value –80 80 AFC slope 135 230 PSW slope 250 350 AGC 0 dB 440 740 AGC 57 dB 60 360 Difference between the two neighbour
AGC steps
10 20
Troubleshooting
If the calibration does not succeed the software normally reports ”Unable to read data from phone” or ”Failed to set high reference” or ”Failed to set low reference”.
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In this case check first the basic functionality of the receiver chain: RF generator frequency set as in the calibration and level for example to the high reference value.
Then go to the RSSI reading menu (under RF controls). If the reading is very low there is something broken in the receiver and must be found by measuring voltages and signal levels at different places (information of these can be found elsewhere in this manual).
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If the RSSI reading seems to be within 5 - 10 dB the same as the RF input level check that the VCTCXO (G650) frequency is close enough the wanted frequency. This is most easiest done by measuring the UHF VCO (G550) frequency because the absolute value of the deviation is biggest there. In the GSM mid channel the UHF–VCO frequency should be 1018 MHz. If the deviation is bigger than about +/–20 kHz it is probable that the VCTCXO is not operating correctly.
If both of these (RSSI reading and the frequency) seem to be correct and calibration still fails the most probable reason is that there is a little lack of gain somewhere or the AGC gain control slope in N600 is out of the limits.
This can be verified by changing the generator reference levels from the demanded ones in the calibration procedure in 1 dB steps up and down. If the calibration goes through with some reference levels the corrective action is most probably changing N500 or N600.
Service Software Instructions
2. Alignment of Transmitter Power Levels
Equipment:
– Pulsed power meter or spectrum analyzer and 10 dB attenuator. – MSJ–13 voltage source within 9–15VDCV.
The following settings for the spectrum analyzer are recommended when aligning the power levels: zero span, resolution and video bandwidths 1 MHz, input attenuation 40 dB, sweep time 1 ms, video triggering.
Procedure:
Follow the instructions given in chapter ”Service Software Instructions” section ”TX power... command”. For GSM the alignment channel is 60 (902 MHz)
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NME–3
Á
Á
Á
Á
Á
Á
PAMS
Service Software Instructions
Targets in dBm:
Power level GSM
0 1 2 ** 3 4 5
ÁÁÁÁ
6 7 ** 8 9 10 **
– 39 37 35
ББББББ
33 31 29 27 25 23
11 **
ÁÁÁÁ
12 13 14 15 16 ** 17
ÁÁÁÁ
18 19 ** Base (2–10) Base (11–19)
ББББББ
ББББББ
21 19 17 15 13 11
9
7
5.5 –12 –30
– **Align the six levels as denoted by the asterisks. – Switch off base level calculation and re–calculate. – Set baselevel values. – Check that the power is within 0.5dB from target, adjust if not.
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– Save the values to the phone.
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3. I/Q Modulator Alignments
Procedure:
Connect the spectrum analyzer to the phone antenna connector. The recommended spectrum analyzer settings are: span 200 kHz, resolution BW 10 kHz, video BW 1 kHz, sweep 500 ms, input attenuation 30 dB.
– From – Go to
MHz).
– Select the ”TX I DC offset” option and adjust the level of the centre fre-
quency (CHF) to minimum.
– Select the ”TX Q DC offset” option and adjust the level of the CHF
again to minimum.
– After finding both minima change ”TX I DC offset” by step or two from
the current value to both directions to see, whether better minimum can be found for CHF.
RF controls
TX I/Q tuning
menu make sure that TX data type is 1.
menu. The alignment channel for GSM is 60 (902
Service Software Instructions
– Select the ”Amplitude Difference” option and adjust the level of the un-
wanted sideband CHF + 67.71 kHz to minimum.
– Select the ”Phase Difference” option and dajust the level of CHF +
67.71 kHz again to minimum.
– After all the minima have been found press ”OK” button to store the
values to phone EEPROM.
Targets:
The level of the centre frequency CHF should be at least 30 dB down to the wanted sideband CHF - 67.71 kHz.
The level of the unwanted sideband CHF + 67.71 kHz should be at least 35 dB down to the wanted sideband CHF - 67.71 kHz.
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Service Software Instructions
Alignment Verification
– Go to
Product ––> Initialize ––> Normal mode
a SW reset for the phone. Which in turn is needed to get the aligned I/Q values in use.
– Go to
RF controls
level 10, TX data type 1.
– Check the levels of CHF and CHF + 67.71 kHz. Both the levels
should be at least 30 dB down to the wanted sideband CHF - 67.71 kHz. If both or either of the specifications is not met adjust the required values (I and Q DC offsets for CHF and amplitude and phase for CHF + 67.71kHz) to meet the specifications.
. This is needed to give
menu and start transmission on channel 60, power
–67.71 kHz +67.71 kHz
D.C. offset tunings:
Set this value to minimum
CHF
> 30 dB
> 35 dB
Amplitude & phase difference:
Set this value to minimum
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4. A/D Calibration
Equipment
– Refer to repair place setup.
Procedure
– Connect phone to repair place. – Start up WinTesla. – Choose tuning menu and then A/D Calibration – Press – Check that CCont Voltage result is OK.
Run.
Service Software Instructions
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Service Software Instructions

Common User Interface

All WinTesla files share a common interface which are detailed in the WinTesla help files once the software is installed. A typical example is shown in the figure below.
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Service Software Instructions

NME–3 Features (RU and HS)

Menu bar
After Sales SW’s menus follow the menu structure specified in WinTesla User Interface Specification. This specification will describe functionality that differs from WinTesla specification.

Product

New command
Activation Status Bar Text Alt, P, N Rescan a new phone
Ctrl+R If phone is changed (with same phone type only serial number is changed) phone will be
initialised to local mode. If phone is changed to different phone type the current DLLs are unloaded and new ones are loaded for that phone.
If the Quick/RF Info view is open, window will be automatically updated. If Phone Information view is open, it will be automatically updated.
NOTE: When different type of phone is changed user should select Product/New, so that application recognises phone type change and loads correct menu.
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Service Software Instructions
Open... command
Activation Status Bar Text Alt, P, O Force load phone specific functionality
Phone is set to local mode.
I
nitialise... command
Activation Status Bar Text Alt, P, I
Opens a submenu
N
ormal Mode
Activation Status Bar Text
Alt, P,I, N Initialises phone to normal mode F5 When normal mode has been activated or program has been started, self–test results
will be asked from MCU. If any fault was found in the tests, an error message is shown. If normal mode has been set successfully (no self test error has been found), and paging listening has been started, the used AFC value is requested from MS.
Initialisation routine checks phone’s cellular type and if unsupported phone is detected, application unloads the DLLs.
The After Sales SW sets automatically the MS state to normal mode when needed. If phone identification view is open, window will be automatically updated. Also if RF In-
formation Window is open it will be updated to quick info view. NOTE: When phone is changed to but phone type does not change, user may select
Product/Initialise/Normal Mode instead of Product/New.
Local Mode
Activation Status Bar Text Alt, P,I, L Initialises phone to local mode
Shift+F5 Selection will change the MS state to
ing menus, the After Sales SW software will change automatically the MS state to local. The After Sales SW sets automatically the MS state to normal mode when needed. Also if quick info view is open it will be updated to RF Information view.
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local
. When user selects item from T esting or T un-
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Configure

Service Software Instructions
Options
Activation Status Bar Text Alt, C,O
Opens the ”General Configuration” menu, where language, user ID, com
port,....... can be selected.
irectories
D
Activation Status Bar Text Alt, C,D
Opens the ”Directory Settings” menu, where the used directories can be modified.
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Service Software Instructions

Tuning

The tuning menu offers functions for ME adjustments.
RX Calibration... command
Activation Status Bar Text Alt, T,R Open RX Calibration dialog box
Starts RX calibration. The next automatic selections are made when this tuning function is activated:
Phone is set to local mode
Update RF information window
The measurement is started automatically when RX calibration is entered. The mea­surement is done in five steps:
1. User is requested to put signal generator to high input level (read from .INI file).
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2. Measurement with high input level is executed
3. User is requested to put signal generator to low input level (read from .INI file).
Service Software Instructions
4. Measurement with low input level is executed
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5. The RX Calibration dialog will be updated when previous steps are done.
Dialog mode: modal RX Calibration dialog has the following items: AFC information box: Shows AFC init value, AFC slope and PSW slope values. AGC List box (ALT+A): AGC, DAC, Voltage. Repeat button (ALT+R): The measurement can be started again by pressing this button. Save button (ALT+S): Dialog is closed and tuning Cancel button (ESC): Dialog is closed and tuning When calibration is ended, the DAC value checking is made and if it is not succeeded,
error message is shown. When exit is made, the next selections are set to the values which were selected before
this adjustment.
is saved
to phone.
is not saved
to phone.
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