Nokia 6085, 6086 Service Manual

Nokia Customer Care

Service Manual

RM-188; RM-198 (Nokia 6085; Nokia 6086)

Mobile Terminal

Part No: 9254881 (Issue 2)

COMPANY CONFIDENTIAL

RM-188; RM-198

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 10/2006 ET Issue 2 02/2007 ET Added the RM-188 information.

Page ii COMPANY CONFIDENTIAL Issue 2

RM-188; RM-198 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-188; RM-198

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• During testing never activate the GSM transmitter without a proper antenna load, otherwise GSM PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 2

RM-188; RM-198 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-188; RM-198

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 2

RM-188; RM-198 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 2 COMPANY CONFIDENTIAL Page vii

RM-188; RM-198

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 2

RM-188; RM-198 Nokia 6085; Nokia 6086 Service Manual Structure Nokia Customer Care

Nokia 6085; Nokia 6086 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 System Module 9 RM-188/198 schematics Glossary

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RM-188; RM-198

Nokia Customer Care Nokia 6085; Nokia 6086 Service Manual Structure

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Nokia Customer Care

1 — General Information

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RM-188; RM-198

Nokia Customer Care General Information

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RM-188; RM-198 General Information Nokia Customer Care

Table of Contents

RM-188/198 product selection..............................................................................................................................1–5

RM-188/198 product features and sales package...............................................................................................1–5

Product and module list ........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–7

Technical specifications.........................................................................................................................................1–9

Transceiver general specifications ..................................................................................................................1–9

Main RF characteristics for GSM850/900/1800/1900 (quadband) and EDGE phones .................................1–9

Battery endurance.......................................................................................................................................... 1–10

Environmental conditions ............................................................................................................................. 1–10

List of Tables

Table 1 RM-188/198 ...............................................................................................................................................1–7

Table 2 Audio..........................................................................................................................................................1–7

Table 3 Battery and chargers ................................................................................................................................1–8

Table 4 Car...............................................................................................................................................................1–8

Table 5 Carrying......................................................................................................................................................1–8

Table 6 Data ............................................................................................................................................................1–8

Table 7 Music ..........................................................................................................................................................1–9

List of Figures

Figure 1 View of RM-188/198................................................................................................................................1–5

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Nokia Customer Care General Information

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RM-188; RM-198 General Information Nokia Customer Care

RM-188/198 product selection

Nokia RM-188/198 supports 850/900/1800/1900 MHz bands. RM-188/198 will support EGPRS packet data connection (EDGE) in all these bands. Supported multislot class for both GPRS and EGPRS is MSC 10. RM-188/198 is based on G3.1S, RAP GSM engine.

Note: The RM-188 also supports WLAN 802.11 b/g 2.4 Ghz for UMA (Unlicensed Mobile Access), with

automatic switching between WLAN and cellular networks.

According to GSM standard 05.05, it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and class 1 in GSM 1900. It also supports Bluetooth 2.0 + EDR standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. RM-188/198 also has a full CE approval and FCC approval.

The main handset display is a 1.8” CSTN passive LCD display that supports up to 262,144 colors (128 x 160 pixels). The mini cover display is a 1” FSTN black-and-white screen with blue LEDs (96 x 68 pixels). The device also has a VGA camera with a 4x digital post zoom.

RM-188/198 has a FM stereo radio and music player, and it supports microSD card with hotswap possibility. The MMS implementation follows the OMA MMS 1.2, AMR and SMIL. WAP 2.0 compatible XHTML browser over HTTP/TCP/IP stack communicates with a gateway in network. The supported user interface is S40, that is, RM-188/198 software is based on ISA platform.

Figure 1 View of RM-188/198

RM-188/198 product features and sales package

Imaging

• VGA camera (resolution 648 X 488 pixels) with dedicated camera button, and 4x digital zoom

• Phone main display used as viewfinder: use to take normal pictures and videos.

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Nokia Customer Care General Information

• Standard, night, and sequential shot modes; self-timer

• Gallery for storing and editing images

• Three image-quality options: high, normal, basic

• Integrated video recorder: 3GPP spec (H.263 video and AMR audio packed in .3gp format)

• Video resolution: QCIF (176 x 144 Pixel), 15 frames per second

• Video capture time: Up to 5 min

Bearers & transport

• Quadband GSM/EDGE 850/900/1800/1900

• Automatic switching between bands

Software platform

• SW platform: Nokia Series 40

Connectivity

• WLAN 802.11 b/g 2.4 Ghz for UMA, with automatic switching between WLAN and cellular networks

Note: RM-188 only.

• USB 2.0 full-speed

• Bluetooth 2.0

• Pop-Port™ connector with ACI

• Support for SIM Access Profile (SAP)

• Remote or local synchronization with a PC or other compatible device

Productivity

• PIM (Calendar & Contacts)

• XHTML browser over TCP/IP

• Video streaming (3GPP)

• Logs (last calls , timers and history list)

• Audio messaging

•

JavaTM MIDP 2.0, CLDC 1.13D API, PIM API, File access API

• MP3

• Data Transfer

• Settings Wizard/Access Point Configurator

Sales package

• Transceiver RM-188/198

• Nokia BL-5C battery

• Nokia compact charger AC-3

• Nokia headset HS-5

• User guide and quick guide

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RM-188; RM-198 General Information Nokia Customer Care

Product and module list

Table 1 RM-188/198

Module name Type code Notes

Upper Module 1WJ Connectors for display, UI PWB,

HWA camera, and earpiece. Lower Module 1VZ Main PWB with components. Flex Cable 1WK The flex between the upper and

lower module.

Mobile enhancements

Table 2 Audio

Enhancement Type

Audio adapter AD-46 Display headset HS-69 Wired headset HDB-4

HS-23 HS-3 HS-31 HS-5 HS-8

Wireless headset HDW-3

HS-12W HS-13W HS-24W HS-25W HS-26W HS-34W HS-38W HS-39W HS-50W HS-51W HS-57W HS-58W HS-59W HS-71W

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Nokia Customer Care General Information

Table 3 Battery and chargers

Type Name

Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm

standard charger can be used together with the CA-44 charger adapter. Battery 970 mAh Li-Ion BL-5C Charger adapter (from 3.5 mm -> 2

CA-44

mm) Compact charger AC-3 Travel charger AC-4, AC-5

Table 4 Car

Enhancement Type

Car kit CK-1W

CK-7Wi CK-20W N610 N616

Car handsfree BHF-3

HF-3 HF-33

HF-6W Microphone MP-2 Mobile charger DC-4 Mobile holder CR-39 Mobile holder easy mount HH-12

Table 5 Carrying

Enhancement Type

Carrying case CP-57

CP-109 CP-145

Table 6 Data

Enhancement Type

Connectivity cable CA-53 128 MB µSD card MU-26

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RM-188; RM-198 General Information Nokia Customer Care

Enhancement Type

256 MB µSD card MU-27 512 MB µSD card MU-28 1 GB µSD card MU-22

Table 7 Music

Enhancement Type

Audio gateway AD-42W Mini speakers MD-2

MD-4

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T) Weight (g)

Transceiver with BL-5C battery

92x46x23mm 84g (without battery) 84

Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 (quadband) and EDGE phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900 and EDGE Rx frequency band GSM850: 869 - 890 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power GSM850: +5 … +33dBm/3.2mW … 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

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Nokia Customer Care General Information

Parameter Unit

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 2W

EDGE900: +5 … +29dBm/3.2mW … 2W EDGE1800: +0 … +26dBm/1.0mW … 1W EDGE1900:+0 … +26dBm/1.0mW … 1W

Number of RF channels GSM850: 124

GSM900: 194 GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16 Number of EDGE Tx power levels GSM850 EDGE: 12

GSM900 EDGE: 12

GSM1800 EDGE: 14

GSM1900 EDGE: 14

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-5C 970mAh Pure GSM: up to 5h.

UMA: up to 6h.

Charging times

AC-3

Up to 3hrs 30 mins

Environmental conditions

Pure GSM: up to 10 days. UMA: up to 4 days.

Environmental condition Ambient temperature Notes

Normal operation Reduced performance

Intermittent operation

Page 1 –10 COMPANY CONFIDENTIAL Issue 2

-15oC...+55oC

-25oC...-15oC +55oC...+70oC

-40oC...-15oC +70oC...+85 oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

RM-188; RM-198 General Information Nokia Customer Care

Environmental condition Ambient temperature Notes

No operation or storage

Charging allowed Long term storage conditions

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

No storage or operation: an attempt may damage the phone.

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Nokia Customer Care General Information

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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Nokia Customer Care Parts Lists and Component Layouts

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RM-188; RM-198 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view.........................................................................................................................................................2–5

Exploded view ...................................................................................................................................................2–5

General recycling recommendation ................................................................................................................2–6

Mechanical spare parts overview ....................................................................................................................2–6

Parts lists.................................................................................................................................................................2–7

RM-188 mechanical spare parts list.................................................................................................................2–7

RM-198 mechanical spare parts list.............................................................................................................. 2–10

Lower (engine) block ..................................................................................................................................... 2–12

RM-188 lower block component parts list (1VZ_12d)............................................................................ 2–12

RM-198 lower block component parts list (1VZ_12b)............................................................................ 2–32

Upper block..................................................................................................................................................... 2–50

RM-188/198 upper block component parts list (1WJ_10b)................................................................... 2–50

RM-198 upper block component parts list with HAC (1WJ_10c) ........................................................... 2–52

Component layouts ............................................................................................................................................. 2–54

Lower (engine) block ..................................................................................................................................... 2–54

RM-188 lower block component layout - top (1VZ_12d)....................................................................... 2–54

RM-188 lower block component layout - bottom (1VZ_12d)................................................................ 2–54

RM-198 lower block component layout - top (1VZ_12b)....................................................................... 2–56

RM-198 lower block component layout - bottom (1VZ_12b)................................................................ 2–57

Upper block..................................................................................................................................................... 2–58

RM-188/198 upper block component layout - top (1WJ_10b).............................................................. 2–58

RM-188/198 upper block component layout - bottom (1WJ_10b)....................................................... 2–59

RM-198 upper block component layout with HAC - top (1WJ_10c) ...................................................... 2–60

RM-198 upper block component layout with HAC - bottom (1WJ_10c) ............................................... 2–61

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Nokia Customer Care Parts Lists and Component Layouts

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RM-188; RM-198 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Issue 2 COMPANY CONFIDENTIAL Page 2 –5

RM-188; RM-198

Nokia Customer Care Parts Lists and Component Layouts

General recycling recommendation

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RM-188; RM-198 Parts Lists and Component Layouts Nokia Customer Care

Mechanical spare parts overview

Parts lists

RM-188 mechanical spare parts list

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

Issue 2 COMPANY CONFIDENTIAL Page 2 –7

RM-188; RM-198

Nokia Customer Care Parts Lists and Component Layouts

To ensure you are always using the latest codes, please check the PWS on a daily basis. Ax and in bold = ASSY "-" = NOT AVAILABLE "XXXXXXX" = VARIANTS "???????" = Code available in Bulletin I0xx = ITEM codes for upper or mono block I1xx = ITEM codes for hinge block I2xx = ITEM codes for lower block I3xx = ITEM codes for soldered spare parts on the upper, hinge or lower block and not exchangable

ITEM/

CIRCUIT

QTY SPARE PART DESCRIPTION NOTE ACTIVITY LEVEL

REF.

A1 1

B-COVER UPPER ASSY (I001 - I002)

- 1

I001 1 B-COVER MR -

Cannot be reused

I002 1 SECONDARY LCD GASKET

when removed MR 1

I003 1 LCD PM 69X68 MR 1 I004 1 CAMERA MODULE CCP2 VGA MR 1 I005 4 SCREWS M1,6 x 2,6mm MR 1

A2 1

1WJ-A UI MODULE (UPPER BLOCK) (I006 - I007)

- 1

I006 1 PWB 1WJ MR I007 1 LCD BACK ADHESIVE MR -

LCD CSTN 128x160

I008 1

262Kcolor MR 1

A-COVER UPPER

A3 1

ASSEMBLY (I009 - I015,

- 1

I101)

I009 1 A-COVER MR I010 1 MAGNET MR I011 1 GROUND EXTENSION MR I101 1 HINGE MODULE MR 1 I012 1 LCD GASKET MR I013 1 EARP RDF-07A 32OHM MR 1

Cannot be reused

I014 1 SPEAKER GASKET

when removed MR 1

I015 1 LCD CONNECTOR PORON MR -

Cannot be reused

I016 1 LCD WINDOW

when removed MR 1

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