Nokia 6030 Service Manual

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Nokia Customer Care

Service Manual

RM-74 (NOKIA 6030)

Mobile Terminal

Part No: (9242678 (Issue 1))

Company Confidential

RM-74

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 06/2005 Gillis Rudh

Page ii Company Confidential 9242678 (Issue 1)

RM-74 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

9242678 (Issue 1) Company Confidential Page iii

RM-74

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv Company Confidential 9242678 (Issue 1)

RM-74 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

9242678 (Issue 1) Company Confidential Page v

RM-74

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi Company Confidential 9242678 (Issue 1)

RM-74 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

9242678 (Issue 1) Company Confidential Page vii

RM-74

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii Company Confidential 9242678 (Issue 1)

RM-74 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

9242678 (Issue 1) Company Confidential Page ix

RM-74

Nokia Customer Care Company Policy

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Page x Company Confidential 9242678 (Issue 1)

RM-74 NOKIA 6030 Service Manual Structure Nokia Customer Care

NOKIA 6030 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix service SW 4 Service Tools 5 Disassembly and reassembly instructions 6 Baseband troubleshooting 7 RF troubleshooting 8 System module 9 Schematics

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Nokia Customer Care NOKIA 6030 Service Manual Structure

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Page xii Company Confidential 9242678 (Issue 1)

Nokia Customer Care

1 — General information

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RM-74

Nokia Customer Care General information

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RM-74 General information Nokia Customer Care

Table of Contents

Product selection.............................................................................................................................................................................1–5

Display and keypad features.......................................................................................................................................................1–5

Features..............................................................................................................................................................................................1–5

Hardware features....................................................................................................................................................................1–5

Software features......................................................................................................................................................................1–5

UI features...................................................................................................................................................................................1–6

Mobile enhancements..............................................................................................................................................................1–7

Technical specifications................................................................................................................................................................1–7

General specifications..............................................................................................................................................................1–7

Battery endurance....................................................................................................................................................................1–8

Environmental conditions......................................................................................................................................................1–8

Electrical characteristics..........................................................................................................................................................1–8

List of Tables

Table 1 Power...................................................................................................................................................................................1–7

Table 2 Car.........................................................................................................................................................................................1–7

Table 3 Audio....................................................................................................................................................................................1–7

Table 4 Xpress-on™ covers...........................................................................................................................................................1–7

Table 5 Normal and extreme voltages.....................................................................................................................................1–8

Table 6 Current consumption......................................................................................................................................................1–9

List of Figures

Figure 1 RM-74 product picture..................................................................................................................................................1–5

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Nokia Customer Care General information

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RM-74 General information Nokia Customer Care

Product selection

The RM-74 is the EU version of the telephone with a dual band transceiver unit designed for the GSM900 and GSM1800 networks.

Figure 1 RM-74 product picture

Display and keypad features

• High resolution CSTN display (128x128 pixels) with 65,536 colors

• 4UI-style, 5-way navigation key including selection key,

• Hardtop keymat

Features

Hardware features

• GSM E900/1800

• AMR/HR/FR/EFR codecs

• Internal antenna

• Charger plug

• Headset connector

• Mono FM Radio

• GPRS: Class B, multislot class 6

• Internal vibrator

• User changeable front- and back covers and top cap

• SIM (1.8 and 3.0 V)

Software features

• OS: ISA

• UI Style: S40

• MIDP 2.0 Java, with latest APIs

• Browser: XHTML over WAP stack (WAP 1.2.1 compliant)

• MMS 1.2

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RM-74

Nokia Customer Care General information

• 16 polyphonic ringing tones

• OTA downloading - ringing tones, wallpapers, operator logos, business cards, settings

UI features

Messaging • Multimedia messaging: send and receive messages containing text, an audio

clip, and an image to other compatible devices (maximum message size: up to 100kB)

• SMS messaging

• Predictive text input

• Asia-Pacific: English, Chinese Simplified, Chinese Traditional, Thai, Philipino, Vietnamese, Bahasa Indonesia, Bahasa Malaysia, Hindi

• Europe and Africa: Danish, Dutch, English, French, Finnish, German, Icelandic, Italian, Portugese, Spanish, Swedish, Norwegian, Turkish, Greek, Bulgarian, Ukranian, Hebrew, Arabic, Slovakian, Czech, Hungarian, Polish, Romanian, Serbian, Croatian, Slovenian, Russian, Estonian, Latvian, Lithuanian

• Non-predictive text input: Urdu, Farsi, Zulu, Xhosa, Sesotho, Swahili, Merathi, Tamil, Gujarati, Bengali

Memory functions • Phone book (up to 300 entries)

• Calendar notes (up to 500 entries)

Connectivity • Plug and play connector

Java™ applications • Java™ MIDP 2.0

• Over-the-air download of Java™-based applications and games

Browsing • Integrated XHTML browser over WAP

• OMA DRM for content protection

Data transfer • GPRS, class 6 (up to 40 kbps)

• WAP 2.0

Call management • Speed dialing: up to 8 names (keys 2-9)

• Last number redial from dialed calls list (dial key brings out the dialed calls list)

• Automatic redial (max 10 attempts)

• Automatic answer (works with headset or car kit only)

• Call waiting, call hold, call divert, and call timer

• Automatic and manual network selection

• Vibrating alert

Voice features • Integrated handsfree speaker

Personalise • Graphics, icons, animations, logos

• Games: possibility to download new games

• Ringing tones: Polyphonic tones

• Themes: possibility to download new themes

Phone features • Phone Features

• Alarm clock Calendar

Page 1–6 Company Confidential 9242678 (Issue 1)

RM-74 General information Nokia Customer Care

Mobile enhancements

Table 1 Power

Type Name

BL-5C Battery 900 mAh Li-Ion

AC-1 Retractable charger

ACP-12 Travel charger

LCH-12 Mobile charger

Table 2 Car

Type Name

BHF-2 Headrest hands free

CK-10 Nokia car kit

HF-8 Nokia plug-in car handsfreet

MP-2 Microphone

CR-39 Nokia universal holder

Table 3 Audio

Type Name

HDB-5 Boom Headset

HDC-5 Headset

HDE-2 Headset

HS-7 Dual Headset

HDA-9 TTY Adapter

Table 4 Xpress-on™ covers

Type Name

CC 232D EMEA colors: Gray, Blue, Orange, except APAC, which only have gray and blue.

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Transceiver with BL-5C 900mAh Li-Ion battery pack

9242678 (Issue 1) Company Confidential Page 1–7

101x44x18 90 75

RM-74

Nokia Customer Care General information

Battery endurance

Nokia measurements of operation times in GSM900/1800

Talk time

Battery: BL-5C 900mAh Up to 180 min

Standby time

Battery: BL-5C 900mAh Up to 300 min

Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk

time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental condition

Normal operation

Reduced performance

Intermittent or no operation

No operation or storage

Charging allowed

Long term storage conditions

Humidity and water resistance

Ambient temperature Notes

-15 oC ... +55 oC

-30 ...15 oC and +55oC ... +70 oC

-40 oC ... -30 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

-15 oC ... +55 oC

0 oC ... +85 oC

Specifications fulfilled

Operational only for short periods

Operation not guaranteed but an attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water has

to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

Electrical characteristics

Table 5 Normal and extreme voltages

Voltage Voltage (V) Condition

General conditions

Nominal voltage 3.90V a

Lower extreme voltage 3.30V b

Page 1–8 Company Confidential 9242678 (Issue 1)

RM-74 General information Nokia Customer Care

Voltage Voltage (V) Condition

Higher extreme voltage 4.30V c

HW shutdown voltages

Vmstr+ 2.1V ± 0,1V Off to on

Vmstr- 1.9V ± 0,1V On to off

SW shutdown voltages

SW shutdown 3. 1V In call

SW shutdown 3. 2V In idle

Min operating voltage

Vcoff+ 3. 1V ± 0,1V Off to on

Vcoff- 2. 8V ± 0,1V On to off

HW reset demands

Min 1. 0V d

Max --

a. The nominal voltage is defined as being 15% higher than the lower extreme voltage. TA will test with this nominal voltage at an 85% range (0.85x3.9V a 3.3V).

b. This limit is set to be above SW shutdown limit in TA. c. During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and

4.60 might appear for a short while. d. The minimum battery cell voltage required for the reset circuitry to turn on. This is not confirmed by measures

at pt.

Table 6 Current consumption

Condition Min Typical Max Unit

Call (MoU) (E)GSM 900 GSM 1800 GSM 1900

Idle (MoU) 2.72

Power off 150 250 mA

208 188 168

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Nokia Customer Care General information

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Page 1–10 Company Confidential 9242678 (Issue 1)

Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care Parts and layouts

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Page 2–2 Company Confidential 9242678 (Issue 1)

RM-74 Parts and layouts Nokia Customer Care

Table of Contents

Exploded view..................................................................................................................................................................................2–5

Mechanical parts list.......................................................................................................................................................................2–6

Spare parts overview.....................................................................................................................................................................2–7

SWAP phones....................................................................................................................................................................................2–8

Component parts list......................................................................................................................................................................2–8

Component layouts......................................................................................................................................................................2–15

List of Tables

Table 7 Mechanical parts list.......................................................................................................................................................2–6

Table 8 SWAP phones for RM-74.................................................................................................................................................2–8

Table 9 Component parts.............................................................................................................................................................2–8

List of Figures

Figure 2 Exploded view.................................................................................................................................................................2–5

Figure 3 Spare parts overview....................................................................................................................................................2–7

Figure 4 Component layout, RM-74, 1mf_51a, bottom.....................................................................................................2–16

Figure 5 Component layout, RM-74, 1mf_51a, top.............................................................................................................2–16

9242678 (Issue 1) Company Confidential Page 2–3

RM-74

Nokia Customer Care Parts and layouts

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Page 2–4 Company Confidential 9242678 (Issue 1)

RM-74 Parts and layouts Nokia Customer Care

Exploded view

Figure 2 Exploded view

9242678 (Issue 1) Company Confidential Page 2–5

RM-74

Nokia Customer Care Parts and layouts

Mechanical parts list

Table 7 Mechanical parts list

ITEM/

CIRCUIT

REF.

* = not available as spare part

I001* 1 A-cover

I002* 1 Soft Keys

I003 1 KEYMAT

I004 6 Screws T6+

I005 1 LCD shielding

I006 1 Acoustic channel

I007 1 LCD module

QTY PART NAME

I008 1 Locking clip

I009 1 Light guide assembly

I010 1 Domesheet

I011 1 Engine module (not supplied)

I012 1 BB shieldning lid assembly

I013 1 RF shielding lid

I014 1 FEM shielding lid

I015* 1 Antenna (A2)

I016* 1 IHF (A2)

I017* 1 Power button (A3)

I018* 1 SIM lid (A3)

I019 4 Microphone

I020 1 Easy flash connector (A3)

I021* 1 D-cover (A3)

I022 1 Type label

I023 1 B-cover

I024 1 Top cap

I025 1 Easy flash connector cap

Page 2–6 Company Confidential 9242678 (Issue 1)

RM-74 Parts and layouts Nokia Customer Care

Spare parts overview

Figure 3 Spare parts overview

9242678 (Issue 1) Company Confidential Page 2–7

RM-74

Nokia Customer Care Parts and layouts

SWAP phones

Table 8 SWAP phones for RM-74

SWAP phones for RM-74

RM-74 SWAP ENGINE EURO-C

RM-74 SWAP ENGINE EURO-C FRANCE

RM-74 EURO-C TURKEY

RM-74 SWAP ENGINE EURO-K

RM-74 SWAP ENGINE UKR

RM-74 SWAP ENGINE EURO-L SOUTH AFRICA

RM-74 SWAP ENGING APAC-S, Singapore

RM-74 SWAP ENGINE APAC-T, Philippines

Component parts list

Table 9 Component parts

Item ref Name Side X/Y Value

A7001 BB SHIELDING ASSY Top O 5 ~

A7002 RF ASIC SHIELDING ASSY Top J 6 ~

A7003 FEM SHIELDING ASSY Top J 3 ~

B2200 CRYSTAL 32.768KHZ+-20PPM 12.5PF Top O 7 32.768KHz

B7600 CRYSTAL 26.OMHZ+-10PPM 15.5PF Top K 5 26MHz

C2000 CHIPCAP NP0 27P J 50V 0402 Top G 3 27p

C2001 CHIPCAP NP0 10P J 50V 0402 Top G 2 10p

C2002 CHIPTCAP 150U M 10V 6X3.2X1.5 Top G 4 150u_10V

C2003 CHIPCAP NP0 22P J 50V 0402 Top S 5 22p

C2004 CHIPCAP NP0 22P J 50V 0402 Top R 5 22p

C2005 CHIPCAP NP0 22P J 50V 0402 Top R 5 22p

C2006 CHIPCAP NP0 22P J 50V 0402 Top R 5 22p

C2007 CHIPCAP Y5V 100N Z 25V 0603 Top S 7 100n

C2008 CHIPCAP X7R 10N K 16V 0402 Top S 4 10n

C2009 CHIPCAP X7R 10N K 16V 0402 Top R 4 10n

C2010 CHIPCAP X7R 10N K 16V 0402 Top R 5 10n

C2011 CHIPCAP X5R 1U K 6V3 0603 Top S 3 1u0

C2012 CHIPCAP X7R 10N K 16V 0402 Top R 4 10n

C2013 CHIPCAP X7R 1N0 K 50V 0402 Top

C2017 CHIPCAP NP0 33P J 50V 0402 Top G 5 33p

Page 2–8 Company Confidential 9242678 (Issue 1)

RM-74 Parts and layouts Nokia Customer Care

Item ref Name Side X/Y Value

C2151 CHIP ARRAY X5R 2X33N K 10V 0405 Top N 7 2x33n

C2152 CHIPCAP NP0 10P J 50V 0402 Top S 3 10p

C2153 CHIPCAP NP0 47P J 50V 0402 Bottom B 6 47p

C2154 CHIPCAP NP0 47P J 50V 0402 Bottom B 7 47p

C2155 CHIP ARRAY X5R 2X33N K 10V 0405 Top N 7 2x33n

C2157 CHIPCAP NP0 100P J 50V 0402 Top O 8 100p

C2159 CHIPCAP X7R 15N K 16V 0402 Top N 7 8n2

C2161 CHIPCAP X5R 100N M 16V 0402 Top N 8 100n

C2164 CHIP ARRAY NP0 2X27P K 25V 0405 Top N 6 2x27p

C2165 CHIP ARRAY X5R 2X1N K 16V 0405 Top N 6 2x27p

C2171 CHIPCAP X5R 2U2 K 6V3 0603 Top N 8 2u2

C2180 CHIPCAP X7R 15N K 16V 0402 Top N 7 8n2

C2181 CHIPCAP X5R 100N K 10V 0402 Top M 7 100n

C2182 CHIPCAP X5R 1U K 6V3 0603 Top M 7 1u0

C2200 CHIPCAP X5R 1U K 6V3 0603 Top O 7 1u0

C2202 CHIPCAP X5R 1U K 6V3 0603 Top O 7 1u0

C2203 CHIPCAP X5R 1U K 6V3 0603 Top O 7 1u0

C2204 CHIPCAP X5R 1U K 6V3 0603 Top P 5 1u0

C2205 CHIPCAP X5R 1U K 6V3 0603 Top P 5 1u0

C2208 CHIPCAP X5R 1U K 6V3 0603 Top P 4 1u0

C2220 CHIPCAP X7R 10N K 16V 0402 Top M 7 10n

C2222 CHIPCAP X5R 1U K 6V3 0603 Top P 7 1u0

C2223 CHIPCAP X5R 1U K 6V3 0603 Top O 7 1u0

C2225 CHIPCAP X5R 1U K 6V3 0603 Top M 6 1u0

C2226 CHIPCAP X5R 1U K 6V3 0603 Top P 7 1u0

C2227 CHIPCAP X5R 1U K 6V3 0603 Top M 6 1u0

C2230 CHIPCAP X5R 1U K 6V3 0603 Top O 7 1u0

C2233 CHIPCAP X5R 1U K 6V3 0603 Top O 7 1u0

C2235 CHIPCAP X5R 1U K 6V3 0603 Top M 7 1u0

C2236 CHIPCAP X5R 100N K 10V 0402 Top M 5 100n

C2237 CHIPCAP X5R 100N K 10V 0402 Top M 5 100n

C2239 CHIPCAP X5R 100N K 10V 0402 Top P 5 100n

C2240 CHIPCAP X7R 10N K 16V 0402 Top M 6 10n

C2241 CHIPCAP X7R 1N0 K 50V 0402 Top M 6 1n0

C2242 CHIPCAP X7R 1N0 K 50V 0402 Top M 6 1n0

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RM-74

Nokia Customer Care Parts and layouts

Item ref Name Side X/Y Value

C2261 CHIPCAP X5R 4U7 K 10V 0805 Top P 6 4u7

C2262 CHIPCAP X5R 100N K 10V 0402 Top Q 8 100n

C2263 CHIPCAP X5R 100N K 10V 0402 Top R 8 100n

C2287 CHIPCAP X5R 100N K 10V 0402 Top M 5 100n

C2330 CHIPCAP NP0 33P J 50V 0402 Top G 2 33p

C2331 CHIPCAP X5R 1U K 6V3 0603 Top P 5 1u0

C2332 CHIPCAP X5R 4U7 K 10V 0805 Top P 5 4u7

C2400 CHIPCAP X5R 1U K 16V 0603 Bottom U 4 1u0

C2401 CHIPCAP X5R 1U K 6V3 0603 Bottom U 6 1u0

C2402 CHIPCAP X5R 100N K 10V 0402 Bottom C 2 100n

C2403 CHIPCAP X5R 100N K 10V 0402 Bottom C 2 100n

C2404 CHIPCAP NP0 22P J 50V 0402 Top C 4 22p

C2405 CHIPCAP NP0 47P J 50V 0402 Top P 5 47p

C2700 CHIPCAP X5R 100N K 10V 0402 Top R 4 100n

C2880 CHIPCAP X7R 10N K 16V 0402 Top O 4 10n

C2881 CHIPCAP X5R 100N K 10V 0402 Top P 3 100n

C2882 CHIPCAP X7R 10N K 16V 0402 Top P 3 10n

C2883 CHIPCAP X7R 10N K 16V 0402 Top O 2 10n

C2884 CHIPCAP X5R 100N K 10V 0402 Top O 2 100n

C2885 CHIPCAP X7R 10N K 16V 0402 Top P 3 10n

C2886 CHIPCAP X5R 100N K 10V 0402 Top P 3 100n

C2887 CHIPCAP X7R 10N K 16V 0402 Top O 2 10n

C2900 CHIPCAP X7R 1N0 K 50V 0402 Top K 7 1n0

C3030 CHIPCAP X7R 10N K 16V 0402 Top N 2 10n

C3031 CHIPCAP X5R 100N K 10V 0402 Top N 2 100n

C3032 CHIPCAP X5R 100N M 16V 0402 Top N 2 100n

C6157 CHIPCAP X7R 10N K 16V 0402 Top R 6 10n

C6158 CHIPCAP X5R 100N K 10V 0402 Top R 6 100n

C6159 CHIPCAP X7R 33N K 10V 0402 Top Q 7 33n

C6162 CHIPCAP X7R 33N K 10V 0402 Top Q 6 33n

C6163 CHIPCAP X7R 33N K 10V 0402 Top R 6 33n

C6165 CHIPCAP X7R 33N K 10V 0402 Top Q 8 33n

C6170 CHIPCAP X7R 10N K 16V 0402 Top R 7 10n

C6176 CHIPCAP NP0 100P J 50V 0402 Top R 7 100p

C6178 CHIPCAP NP0 27P J 50V 0402 Top R 7 27p

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RM-74 Parts and layouts Nokia Customer Care

Item ref Name Side X/Y Value

C6179 CHIPCAP NP0 47P J 50V 0402 Top R 7 47p

C7604 CHIPCAP NP0 1P0 C 50V 0402 Top I 6 1p0

C7607 CHIPCAP NP0 1P2 C 50V 0402 Top I 7 1p2

C7610 CHIPCAP NP0 10P J 50V 0402 Top I 8 10p

C7611 CHIPCAP NP0 10P J 50V 0402 Top I 7 10p

C7612 CHIPCAP NP0 10P J 50V 0402 Top I 7 10p

C7613 CHIPCAP X5R 1U K 6V3 0402 Top I 8 1u0

C7614 CHIPCAP NP0 4P7 C 50V 0402 Top J 7 4p7

C7620 CHIPCAP X5R 2U2 K 6V3 0603 Top K 7 2u2

C7623 CHIPCAP NP0 22P J 50V 0402 Top J 7 22p

C7624 CHIPCAP X5R 100N K 10V 0402 Top J 8 100n

C7625 CHIPCAP NP0 22P J 50V 0402 Top J 6 22p

C7627 CHIPCAP NP0 56P J 50V 0402 Top J 5 56p

C7628 CHIPCAP NP0 56P J 50V 0402 Top J 5 56p

C7630 CHIPCAP NP0 22P J 50V 0402 Top K 6 22p

C7631 CHIPCAP NP0 0P5 C 50V 0402 Top D 3 0p5

C7634 CHIPCAP X5R 100N K 10V 0402 Top I 7 100n

C7635 CHIPCAP X5R 100N K 10V 0402 Top K 6 100n

C7636 CHIPCAP NP0 1P8 C 50V 0402 Top K 6 1p0

C7637 CHIPCAP X7R 1N0 J 50V 0402 Top K 2 1n0

C7638 CHIPCAP NP0 33P J 50V 0402 Top K 2 33p

C7639 CHIPCAP NP0 270P J 50V 0402 Top J 7 270p

C7641 CHIPCAP NP0 270P J 50V 0402 Top J 7 270p

C7643 CHIPCAP X5R 100N K 10V 0402 Top K 6 100n

C7644 CHIPCAP X7R 560P J 50V 0402 Top J 7 560p

C7645 CHIPCAP X7R 560P J 50V 0402 Top I 7 560p

C7655 CHIPCAP NP0 10P J 50V 0402 Top I 5 10p

C7656 CHIPCAP X5R 100N K 10V 0402 Top J 5 100n

C7657 CHIPCAP NP0 22P J 50V 0402 Top K 7 22p

C7658 CHIPCAP NP0 22P J 50V 0402 Top J 7 22p

C7659 CHIPCAP NP0 22P J 50V 0402 Top I 6 22p

C7668 CHIPCAP NP0 22P J 50V 0402 Top I 6 22p

C7669 CHIPCAP NP0 3N9 J 25V 0805 Top K 8 3n9

C7700 CHIPCAP NP0 33P J 50V 0402 Top K 3 33p

C7701 CHIPCAP NP0 33P J 50V 0402 Top K 3 33p

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Nokia Customer Care Parts and layouts

Item ref Name Side X/Y Value

C7702 CHIPCAP NP0 33P J 50V 0402 Top K 4 33p

C7711 CHIPCAP X5R 2U2 K 10V 0805 Top I 2 2u2

C7712 CHIPCAP NP0 15P J 50V 0402 Top I 4 15p

C7713 CHIPCAP NP0 27P J 50V 0402 Top I 2 27p

C7714 CHIPCAP NP0 27P J 50V 0402 Top K 3 27p

C7720 CHIPCAP NP0 33P J 50V 0402 Top K 4 33p

C7725 CHIPCAP NP0 120P J 50V 0402 Top K 3 120p

C7726 CHIPCAP NP0 22P J 50V 0402 Top J 2 22p

C7727 CHIPCAP NP0 10P J 50V 0402 Top K 2 10p

C7728 CHIPCAP NP0 0P5 C 50V 0402 Top K 2 0p5

D2200 UEMCLITE V2.2 WD ENA LEADFREE TFB Top O 5 ~

D2800 UPP4M v3 F761522 10x10 uBGA173 Top O 3 ~

D3000 COMBO 128M NOR + 16M PSRAM TFBGA4 Top M 3 8Mx16/1Mx16

F2000 SM FUSE FF 2A 32V 0402 Top T 7 2.0A

H2400 SM CONN 2X5F P0.5 PWB/PWB Bottom C 3 ~

L2000 FERR.BEAD 0R03 42R/100MHZ 3A 0805 Top T 7 42R/100MHz

L2001 CHIP BEAD ARRAY 2X1000R 0405 Top R 3 2x1000R/100MHz

L2002 CHIP BEAD ARRAY 2X1000R 0405 Top R 4 2x1000R/100MHz

L2005 CHIP COIL 68NH J Q12/100MHZ 0603 Top R 6 68nH

L2170 FERRITE BEAD 0R5 600R/100MHZ 0603 Top S 3 600R/100MHz

L2180 FERR.BEAD 220R/100M 2A 0R05 0603 Top M 7 220R/100MHz

L2181 FERR.BEAD 220R/100M 2A 0R05 0603 Top M 7 220R/100MHz

L2182 CHIP COIL 33N J Q23/800MHZ 0402 Bottom B 6 33nH

L2183 CHIP COIL 33N J Q23/800MHZ 0402 Bottom B 6 33nH

L2400 CHOKE 22U M 0.33A 1R5 3.3X3.3X1.3 Bottom U 6 22uH

L6156 CHIP COIL 47N G Q38/200MHz 0603 Top Q 6 47nH

L6176 CHIP COIL 120N J Q32/150MHZ 0603 Top R 7 120nH

L7602 CHIP COIL 10N J Q30/800MHZ 0402 Top I 7 10nH

L7603 CHIP COIL 10N J Q30/800MHZ 0402 Top I 7 10nH

L7604 CHIP COIL 2N2 +-0N3 Q30/800M 0402 Top I 6 2n2H

L7605 CHIP COIL 2N2 +-0N3 Q30/800M 0402 Top I 6 2n2H

M2000 SMD VIBRA MOTOR 1.3V 90MA 9000RPM Top G 6 ~

N2150 PW AMP TPA2010D1YZF 250kHz CSP9 Top M 7 ~

N2160 TI Analog Switch TS5A3159DCKR Top L 7 ~

N2161 TI Analog Switch TS5A3159DCKR Top L 7 ~

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RM-74 Parts and layouts Nokia Customer Care

Item ref Name Side X/Y Value

N2400 DC/DC CONV TK65600 USMD8 Bottom T 6 ~

N6156 FM RECEIVER TEA5761UK N3D (Ti) CS Top Q 7 ~

N7600 HUGIN+ PMB3258V1.1 B9C PGVQFN48-4 Top J 7 ~

N7700 FEM RF3282E5.1 2B TX/RX (900/1800 Top J 3 ~

R2000 CHIP VARISTOR VWM5.6V VC15.5V 040 Top G 3 5/50V

R2001 NTC RES 0W1 47K J B 4050+-3% 0402 Top Q 3 47k

R2002 CHIPRES 0W06 100R J 0402 Top R 5 100R

R2003 CHIPRES 0W06 100R J 0402 Top R 5 100R

R2004 CHIPRES 0W06 100R J 0402 Top R 5 100R

R2005 CHIPRES 0W06 100R J 0402 Top S 5 100R

R2006 RES VARISTOR 14/350V 3pF 0402 Top R 5 5/50V

R2007 CHIP VARISTOR VWM14V VC50V 0402 Top R 4 14V/50V

R2008 CHIP VARISTOR VWM14V VC50V 0402 Top S 4 14V/50V

R2009 CHIP VARISTOR VWM14V VC50V 0402 Top R 4 14V/50V

R2010 CHIPRES 0W06 100K J 0402 Top S 3 100k

R2011 RES NETWORK 0W06 2X10R J 0404 Top R 4 2x10R

R2013 CHIP VARISTOR VWM5.6V VC15.5V 040 Top R 5 5.6V/15V/0.05J

R2020 ASIP 4XESD *** PB-FREE *** BGA5 Top R 5 ~

R2027 CHIPRES 0W06 10K J 0402 Top R 5 10k

R2068 RES NETWORK 0W03 4X22R J 0804 Top S 2 4x22R

R2069 CHIPRES 0W06 1K0 J 0402 Top S 2 1k0

R2070 CHIP VARISTOR VWM5.6V VC15.5V 040 Top S 2 5.6V/15V/0.05J

R2150 RES NETWORK 0W06 2X1K0 J 0404 Top N 7 2x1k0

R2151 CHIPRES 0W06 10R J 0402 Top M 7 10R

R2152 CHIPRES 0W06 10K J 0402 Top N 7 10k

R2153 RES NETWORK 0W06 2X2K2 J 0404 Top N 7 2x2k2

R2154 RES NETWORK 0W06 2X2K2 J 0404 Top N 7 2x2k2

R2155 CHIPRES 0W06 10R J 0402 Top L 6 10R

R2156 CHIPRES 0W06 2K2 J 0402 Top O 7 2k2

R2158 CHIPRES 0W06 18K J 0402 Top N 7 39k

R2159 CHIPRES 0W06 18K J 0402 Top N 7 39k

R2160 CHIPRES 0W06 100K J 0402 Top L 6 100k

R2171 CHIPRES 0W06 220R J 0402 Top N 8 220R

R2200 CHIPRES 0W25 0R22 J 0805 Top P 6 0R22

R2202 CHIPRES 0W06 100K J 0402 Top M 7 100k

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Nokia Customer Care Parts and layouts

Item ref Name Side X/Y Value

R2203 CHIPRES 0W06 100K J 0402 Top M 7 100k

R2204 CHIPRES 0W06 100K J 0402 Top M 6 100k

R2205 RES NETWORK 0W06 2X10K J 0404 Top M 6 2x10k

R2206 CHIPRES 0W06 100K J 0402 Top M 7 100k

R2207 CHIPRES 0W06 1K0 J 0402 Top L 4 1k0

R2400 CHIPRES 0W06 33R J 0402 Bottom U 5 33R

R2406 CHIPRES 0W06 220R J 0402 Top O 2 220R

R2407 CHIPRES 0W06 220R J 0402 Top P 2 220R

R2408 CHIPRES 0W06 220R J 0402 Top P 2 220R

R2409 CHIPRES 0W06 10K J 0402 Bottom T 4 10k

R2410 CHIPRES 0W06 27K J 0402 Top C 4 27k

R2700 ASIP SIM INTERFACE **low cap** BG Top P 4 ~

R2900 CHIPRES 0W06 330R J 0402 Top K 7 330R

R3030 CHIPRES 0W06 4K7 J 0402 Top O 2 4k7

R6110 CHIPRES 0W06 1K0 J 0402 Top Q 8 1k0

R6156 CHIPRES JUMPER 0R0 0402 Top Q 7 0R

R6159 CHIPRES 0W06 10K J 0402 Top R 6 10k

R6160 CHIPRES 0W06 100K J 0402 Top R 6 100k

R6161 CHIPRES JUMPER 0R0 0402 Top R 7 0R

R6163 CHIPRES JUMPER 0R0 0402 Top Q 6 0R

R6170 CHIPRES JUMPER 0R0 0402 Top R 8 0R

R7605 CHIPRES 0W06 22R J 0402 Top K 7 22R

R7606 CHIPRES JUMPER 0R0 0402 Top

R7607 CHIPRES JUMPER 0R0 0402 Top

R7609 CHIPRES 0W06 12K F 0402 Top K 6 12k

R7610 RES NETWORK 0W06 2X5K6 J 0404 Top M 5 2x5k6

R7611 RES NETWORK 0W06 2X5K6 J 0404 Top M 5 2x5k6

R7615 CHIPRES 0W06 100R J 0402 Top H 8 100R

R7616 CHIPRES 0W06 100R J 0402 Top H 7 100R

R7617 CHIPRES 0W06 100R J 0402 Top H 7 100R

R7619 CHIPRES 0W06 3K3 J 0402 Top J 8 3k3

R7630 CHIPRES 0W06 100K J 0402 Top K 6 100k

R7631 CHIPRES 0W06 18K J 0402 Top K 7 18k

R7632 CHIPRES 0W06 39R J 0402 Top K 6 39R

R7633 NTC RES 0W1 47K J B 4050+-3% 0402 Top K 2 47k

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RM-74 Parts and layouts Nokia Customer Care

Item ref Name Side X/Y Value

R7635 CHIPRES 0W06 1K0 J 0402 Top K 2 1k0

R7663 CHIPRES 0W06 4K7 J 0402 Top K 8 4k7

R7700 CHIPRES 0W06 1K0 J 0402 Top I 5 1k0

R7701 CHIPRES 0W06 1K0 J 0402 Top I 5 1k0

R7703 CHIPRES JUMPER 0R0 0402 Top J 5 0R

R7704 CHIPRES 0W06 1K0 J 0402 Top K 3 1k0

R7705 CHIPRES 0W06 1K0 J 0402 Top K 3 1k0

R7706 CHIPRES 0W06 1K0 J 0402 Top K 3 1k0

R7707 CHIPRES 0W06 1K0 J 0402 Top I 5 1k0

R7709 CHIPRES JUMPER 0R0 0402 Top I 5 0R

R7711 RES NETWORK 0W04 1DB ATT 0404 Top J 4 870R/5R77/870R

R7714 RES NETWORK 0W04 1DB ATT 0404 Top J 2 870R/5R77/870R

R7720 CHIPRES 0W06 1K0 J 0402 Top K 4 1k0

R7732 CHIPRES 0W06 10K J 0402 Top K 2 10k

R7733 CHIPRES 0W06 100R J 0402 Top K 2 100R

S2422 SM SW TACT SPST 12V SIDE KEY 3N Top B 4 ~

V2000 ASIP TVS BGA4 Top S 7 ~

V2160 TR PDTC114EE N50V RB RBE 10K SC75 Top L 6 ~

V2400 LED WHITE 112-355MCD 15MA 0DEG 16 Bottom U 5 ~

V2401 TR PDTA114EE RB RBE 10K 50V SC75 Bottom U 3 ~

V7600 DI CAP 40/15.8PF 1/3V SCD80 Top K 6 ~

X2005 SM LYNX BATT CONN 3POL 12V 2A H7. Top G 3 ~

X2060 MODULE ID COMPONENT 2.8X1.8X0.3 Bottom T 3 ~

X2700 SM SIM CONN 6POL P2.54 H1.8 Top Q 4 ~

Z2400 ASIP KEYBOARD INTERFACE *PB-FREE* Top Q 3 ~

Z7600 SAW FILT 1842.5+-37.5MHZ/2.0X1.6 Top H 6 1842.5MHz

Z7602 SAW FILT 942.5+-17.5MHZ/2.0X1.6 Top H 7 942.5MHz

Z7603 SILICON FILT 869.5±45.5MHZ P-TSLP Top J 5 824-915MHz

Z7604 SILICON FILT 1810±100MHZ P-TSLP- Top J 5 1710-1910MHz

PWB M6 4/PA

Component layouts

Note: See also lager size layouts in the Schematics section (Page 9–8).

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Component layout, bottom

Component layout, top

Figure 4 Component layout, RM-74, 1mf_51a, bottom

Figure 5 Component layout, RM-74, 1mf_51a, top

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Nokia Customer Care

3 — Phoenix service SW

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Nokia Customer Care Phoenix service SW

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RM-74 Phoenix service SW Nokia Customer Care

Table of Contents

Service software installation.......................................................................................................................................................3–5

Phoenix installation steps in brief.......................................................................................................................................3–5

Installing Phoenix.....................................................................................................................................................................3–5

Phoenix update installation................................................................................................................................................3–11

Uninstalling Phoenix..............................................................................................................................................................3–12

Repairing Phoenix installation...........................................................................................................................................3–14

Phoenix service software data package overview.......................................................................................................3–15

Installing Phoenix data package........................................................................................................................................3–16

Uninstalling Phoenix data package..................................................................................................................................3–20

Service software instructions...................................................................................................................................................3–21

Configuring users in Phoenix..............................................................................................................................................3–21

Managing connections in Phoenix....................................................................................................................................3–22

Installing Flash support files for FPS-8* and FLS-4*.....................................................................................................3–25

Updating FPS-8 Flash prommer software.......................................................................................................................3–28

Activating FPS-8.......................................................................................................................................................................3–30

Deactivating FPS-8..................................................................................................................................................................3–32

Updating JBV-1 docking station software.......................................................................................................................3–33

List of Figures

Figure 6 Dongle not found...........................................................................................................................................................3–6

Figure 7 Preparing setup..............................................................................................................................................................3–6

Figure 8 Welcome dialog..............................................................................................................................................................3–7

Figure 9 Disclaimer text................................................................................................................................................................3–7

Figure 10 Destination folder........................................................................................................................................................3–8

Figure 11 Installation status 1....................................................................................................................................................3–8

Figure 12 Installation status 2....................................................................................................................................................3–9

Figure 13 Registering components 1........................................................................................................................................3–9

Figure 14 Restart computer.......................................................................................................................................................3–10

Figure 15 Registering components 2.....................................................................................................................................3–10

Figure 16 Finish installation......................................................................................................................................................3–11

Figure 17 Installation interrupted...........................................................................................................................................3–12

Figure 18 Remove program.......................................................................................................................................................3–12

Figure 19 Uninstallation status................................................................................................................................................3–13

Figure 20 Finish uninstallation.................................................................................................................................................3–13

Figure 21 Restart computer.......................................................................................................................................................3–14

Figure 22 Repair program..........................................................................................................................................................3–15

Figure 23 Finish repair installation.........................................................................................................................................3–15

Figure 24 Extracting files............................................................................................................................................................3–16

Figure 25 Continue data package installation.....................................................................................................................3–17

Figure 26 Data package setup information..........................................................................................................................3–17

Figure 27 Data package destination folder..........................................................................................................................3–18

Figure 28 Start copying files......................................................................................................................................................3–18

Figure 29 Data package installation status..........................................................................................................................3–19

Figure 30 Finish data package installation..........................................................................................................................3–19

Figure 31 Uninstalling Phoenix data package.....................................................................................................................3–20

Figure 32 Finish data package uninstallation.....................................................................................................................3–20

Figure 33 Login..............................................................................................................................................................................3–21

Figure 34 Add information for new user 1...........................................................................................................................3–21

Figure 35 Add information for new user 2...........................................................................................................................3–21

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Figure 36 Login, user configured.............................................................................................................................................3–22

Figure 37 Phoenix icon...............................................................................................................................................................3–22

Figure 38 Manage connections................................................................................................................................................3–22

Figure 39 Connections list..........................................................................................................................................................3–23

Figure 40 Select mode: Manual................................................................................................................................................3–23

Figure 41 FLS virtual port icon..................................................................................................................................................3–23

Figure 42 Connections list..........................................................................................................................................................3–24

Figure 43 Connection information..........................................................................................................................................3–24

Figure 44 Scan product...............................................................................................................................................................3–24

Figure 45 Product support module information................................................................................................................3–25

Figure 46 Flash update welcome dialog...............................................................................................................................3–25

Figure 47 Uninstall flash update package.............................................................................................................................3–26

Figure 48 Flash installation interrupted................................................................................................................................3–26

Figure 49 Continue flash update..............................................................................................................................................3–26

Figure 50 Flash destination folder..........................................................................................................................................3–27

Figure 51 Flash installation status..........................................................................................................................................3–27

Figure 52 Finish flash update....................................................................................................................................................3–28

Figure 53 Phoenix icon...............................................................................................................................................................3–28

Figure 54 FPS-8 maintenance...................................................................................................................................................3–28

Figure 55 Prommer SW update................................................................................................................................................3–29

Figure 56 Prommer SW update done.....................................................................................................................................3–29

Figure 57 FPS-8 info window....................................................................................................................................................3–30

Figure 58 Flash directory window...........................................................................................................................................3–30

Figure 59 FPS-8 maintenance...................................................................................................................................................3–31

Figure 60 FPS-8 info window....................................................................................................................................................3–31

Figure 61 Box activation.............................................................................................................................................................3–32

Figure 62 Deactivation warning..............................................................................................................................................3–32

Figure 63 Extracting JBV-1 update files.................................................................................................................................3–33

Figure 64 JBV-1 update information.......................................................................................................................................3–34

Figure 65 JBV-1 update destination folder...........................................................................................................................3–34

Figure 66 Select installation: Full.............................................................................................................................................3–35

Figure 67 Select program folder..............................................................................................................................................3–35

Figure 68 Finish JBV-1 update installation...........................................................................................................................3–36

Figure 69 Checking JBV-1 SW version.....................................................................................................................................3–36

Figure 70 JBV-1 update directory window...........................................................................................................................3–37

Figure 71 JBV-1 SW update done.............................................................................................................................................3–37

Figure 72 JBV-1 SW status..........................................................................................................................................................3–37

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RM-74 Phoenix service SW Nokia Customer Care

Service software installation

Phoenix installation steps in brief

Phoenix is the DCT-4 generation service software for reprogramming, testing and tuning the phone. To install Phoenix, you need to:

• Connect a DK2 Dongle or FLS-4S POS Flash Device

• Install the Phoenix Service SW

• Install the Data Package for Phoenix

• Configure users

• Manage connection settings (depends on the tools you are using) Phoenix is now ready for FLS-4S Point Of Sales Flash Device use. If you use FPS-8:

• Update FPS-8 SW

• Activate FPS-8

• Update JBV-1 Docking Station SW (only when needed) Phoenix is now ready to be used with FPS-8 flash prommer and other tools as well. The Phoenix Service Software installation contains:

• Service software support for all phone models included in the package

• Flash update package files for FPS-8* and FLS-4S programming devices

• All needed drivers for:

• DK2 dongle

• FLS-4S point of sales flash device

• USB devices

Note: Separate installation packages for flash update files and drivers are also available, but it is not

necessary to use them unless updates appear between Phoenix Service SW releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed.

Supported operating systems

• Windows 2000 and XP.

Hardware requirements for using Phoenix

• Minimum: Processor 300 MHz, RAM memory 64 MB, disk space 100 MB.

• Recommended for Windows 2000: Processor 700 MHz, RAM memory 256 MB, disk space 150 MB.

Installing Phoenix

Before you begin

• Check that a Dongle is attached to the parallel port of your computer.

• Download the installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) to your computer (in C:\TEMP, for instance).

• Close all other programs.

• Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe) and follow the instructions on the screen.

Note: Administrator rights may be required to be able to install Phoenix depending on the operating

system.

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If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

Context

If at any point during installation you get this message, Dongle is not found and installation cannot continue:

Figure 6 Dongle not found

Possible reasons may be a defective or too old PKD-1 Dongle (a new dongle has a six digit serial number). Check the COM/parallel ports used first! After correcting the problem the installation can be restarted. For more detailed information, please refer to Phoenix Help files. Each feature in Phoenix has its own Help

function, which can be activated while running the program. Press the F1 key or the Help button to activate a Help file.

Steps

1. Run the phoenix_service_sw_a15_2004_24_7_55.exe to start installation. Install Shield prepared the setup.

Figure 7 Preparing setup

Install Shield will prepare.

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2. Click Next in Welcome dialog to continue.

3. Read the disclaimer carefully.

Figure 8 Welcome dialog

Figure 9 Disclaimer text

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4. Choose destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. Then click Next to continue. You may choose another location by selecting Browse (not recommended).

Figure 10 Destination folder

5. Wait for the components to be copied. The progress of the setup is shown in the Setup Status window.

Figure 11 Installation status 1

6. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered

right away.

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Figure 12 Installation status 2

Figure 13 Registering components 1

If the operating system requires restarting your computer (Windows 98, SE, ME) the Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.

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Figure 14 Restart computer

After the reboot, components are registered and Phoenix is ready for use.

Note: Phoenix does not work, if components have not been registered.

Figure 15 Registering components 2

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7. Click Finish to end installation.

Figure 16 Finish installation

Phoenix is now ready for use.

Next action

Before using Phoenix Service Software, you must:

• install phone model specific data package for Phoenix, and

• configure users and connections. FPS-8* can be used after updating its Flash Update Package files.

Phoenix update installation

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Always use the latest available versions of both the Phoenix Service SW and the phone-specific Data Package. Instructions can be found in phone model specific Technical Bulletins and Phone Data Package readme.txt files (shown during installation).

To update the Phoenix Service Software you need to take exactly the same steps as when installing it for the first time:

• Download the installation package to your computer hard disk.

• Close all other programs.

• Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe).

• New version of Phoenix will be installed.

• Driver versions will be checked and updated. When you update Phoenix from old to new version (for example, a14_2004_16_4_47 to a15_2004_24_7_55), the

update will take place automatically without uninstallation.

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If you try to update the Phoenix Service Software with the same version that you already have (for example, a15_2004_24_7_55 to a15_2004_24_7_55) you are asked if you want to uninstall the version of Phoenix you have on your PC. In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel.

If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted.

Always follow the instructions on the screen.

Figure 17 Installation interrupted

Uninstalling Phoenix

Context

Uninstallation can be done manually from Windows Control Panel → Add/Remove Programs .

Steps

Choose Phoenix Service Software → Add/Remove → Remove to uninstall Phoenix.

Figure 18 Remove program

The progress of the uninstallation is shown.

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Figure 19 Uninstallation status

2. If the operating system does not require rebooting, click Finish to complete.

Else, Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.

Figure 20 Finish uninstallation

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Figure 21 Restart computer

Repairing Phoenix installation

Context

If you experience any problems with the service software, or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix.

Note: The original installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) must

be found on your PC when you run the repair setup.

Steps

Open Windows Control Panel → Add/Remove Programs .

Select Phoenix Service Software → Add/Remove .

3. In the following view, choose Repair. Phoenix will now reinstall components and register them. The procedure is the same as in the update

installation.

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Figure 22 Repair program

4. Click Finish to complete repair.

Figure 23 Finish repair installation

Phoenix service software data package overview

Each product has its own data package (DP). This contains all product-specific data files to make the Phoenix Service Software and tools usable with a certain phone model:

• Product software binary files

• Files for type label printing

• Validation file for the faultlog repair data reporting system

• All product-specific configuration files for Phoenix Service Software components Data files are stored under C:\Program Files\Nokia\Phoenix (default).

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Installing Phoenix data package

Before you begin

1 Verify that The data package contains all product-specific data to make the Phoenix Service Software and

tools usable with a certain phone model.

2 Check that the dongle is attached to the parallel port of your computer. 3 Install Phoenix Service SW. 4 Download the installation package (for example, RM-51_dp_EA_v_1_0.exe) to your computer (for example, in

C:\TEMP).

5 Close all other programs. 6 Run the application file (for example, RM-51_dp_EA_ v_1_0.exe) and follow the instructions on the screen. If you already have the Phoenix Service SW installed on your computer, you will need to update it when a new

version is released.

Note: Very often the Phoenix Service SW and the phone-specific data package for Phoenix come in

pairs, meaning that a certain version of Phoenix can only be used with a certain version of the data package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and readme.txt files of the data packages.

Steps

1. To start installation, run the application file (for example, RM-51_dp_EA_ v_1_0.exe).

2. Click Next, and wait for the installation files to be extracted.

Figure 24 Extracting files

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3. Click Next to continue.

Figure 25 Continue data package installation

In this view you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version required with this data package.

Click Next to continue.

Figure 26 Data package setup information

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4. Confirm location and click Next to continue.

Figure 27 Data package destination folder

The install shield checks where the Phoenix application is installed and the directory is shown. Click Next to continue.

5. Click Next to start copying the files. Phone model specific files will be installed. Please wait.

Figure 28 Start copying files

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Figure 29 Data package installation status

6. Click Finish to complete the installation.

Figure 30 Finish data package installation

You now have all phone model specific files installed in your Phoenix Service SW.

Next action

Phoenix can be used, for example, for flashing phones and printing type labels. But first you must:

• configure users, and

• manage connections. FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files.

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Uninstalling Phoenix data package

Context

If you try to install the same version of Phoenix data package that you already have, you are asked if you want to uninstall the version you have on your PC. Older versions of data packages don´t need to be uninstalled unless instructions to do so are given in the readme.txt file of the data package and bulletins concerning the release. Please read all related documents carefully.

Steps

1. Click OK to uninstall, Cancel if you don’t want to uninstall.

Figure 31 Uninstalling Phoenix data package

2. Once the previously installed data package is uninstalled, click Finish.

Figure 32 Finish data package uninstallation

Alternative steps

•

Uninstallation can also be done manually from Windows Control Panel → Add/Remove Programs → xx-xx (* Phone Data Package) . (*= type designator of the phone

Next action

Run the installation package again to continue installation from the beginning.

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Service software instructions

Configuring users in Phoenix

Steps

1. Start Phoenix Service SW and log in.

If your user ID is already configured, choose it from the dropdown list and click OK. To add a new user or edit existing ones click Maintain.

Figure 33 Login

2. Choose New to add information for a new user.

Figure 34 Add information for new user 1

3. Type in your name and initials and click OK.

Figure 35 Add information for new user 2

A new user is now created.

4. Click OK.

You are now able to login with this user name.

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5. Click OK.

Figure 36 Login, user configured

Managing connections in Phoenix

Steps

1. Start Phoenix Service SW and log in.

Figure 37 Phoenix icon

Choose File → Manage Connections .

Figure 38 Manage connections

Existing connections can be selected, edited, deleted, and new ones created by using this dialog.

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Figure 39 Connections list

3. Click Add to add a new connection, and select if you want to create it manually or by using the Connection

Wizard. In the following dialogs you will be asked to select settings for the connection. If you use the Wizard, connect

the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.

4. Select Manual mode, and click Next to continue.

Figure 40 Select mode: Manual

i For FLS-4S POS Flash Device, choose the following connection settings:

• Media: FBUS

• COM Port: Virtual COM Port used by FLS-4

Note: ALWAYS check this. Go to Windows → Control Panel → FLS Virtual Port → Configuration .

Figure 41 FLS virtual port icon

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ii For FPS-8 Flash Prommer, choose the following connection settings:

• Media: FPS-8

• Port Num: COM Port where FPS-8 is connected

• COMBOX_DEF_MEDIA: FBUS

5. Click Finish to complete the configuration.

6. Activate the connection you want to use by clicking it, use up/down arrows to move it on top of the list, and click Apply.

Figure 42 Connections list

The connection is now selected and can be used after closing the Manage Connections window. Selected connection will be shown on the right hand bottom corner of the screen.

Figure 43 Connection information

7. To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select Scan Product.

Figure 44 Scan product

When a product is found, Phoenix will load product support. Name of the loaded product support module and its version information will be shown on the bottom of the screen.

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Figure 45 Product support module information

Installing Flash support files for FPS-8* and FLS-4*

Before you begin

Note: This is a separate installation package.

• Install Phoenix Service SW.

• Install phone model specific data package for Phoenix.

• The flash support files are delivered in the same installation package with Phoenix data packages or newer

Phoenix packages since September 2003.

• Normally it is enough to install Phoenix and the phone-specific data package because the Phoenix installation

always includes the latest flash update package files for FLS-4S/FPS-8*.

• A separate installation package for flash support files is available, and the files can be updated according to

this instruction if updates appear between Phoenix/data package releases.

Context

If you are not using a separate installation package, you can skip this section and continue with FPS-8 Flash

prommer SW update (Page 3–28) after installing a new phone data package.

Steps

1. Start by double clicking flash_update_03_13_001.exe to begin installation.

Figure 46 Flash update welcome dialog

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2. If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Run the installation again.

Figure 47 Uninstall flash update package

If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again.

Figure 48 Flash installation interrupted

If an older version exists on your PC and it needs to be updated, click Next to continue installation.

Figure 49 Continue flash update

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3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia

\Phoenix. Click Next to continue.

Figure 50 Flash destination folder

When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended.

Installation will continue.

Figure 51 Flash installation status

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4. Choose Finish to complete the installation procedure.

Figure 52 Finish flash update

Next action

FLS-4 can be used right after the Flash Update Package is installed. FPS-8* flash prommer must be updated using Phoenix!

Updating FPS-8 Flash prommer software

Steps

1. Start Phoenix Service Software and log in, manage connection correctly for the FPS-8* flash prommer.

Figure 53 Phoenix icon

Choose Flashing → FPS-8 Maintenance .

Figure 54 FPS-8 maintenance

Note: Screen shots may be different depending on the Phoenix version used and the connected

components.

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3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to

your FPS-8 Prommer. Select Yes to update files.

Figure 55 Prommer SW update

4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes.

Click OK to close the FPS-8 Maintenance window.

Figure 56 Prommer SW update done

View after successful prommer software update:

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Figure 57 FPS-8 info window

Alternative steps

• FPS-8 SW can also be updated by pressing Update button and selecting appropriate fps8upd.ini file in C: \Program Files\Nokia\Phoenix\Flash.

Figure 58 Flash directory window

• All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the Flash box files window and select the file type to be loaded.

More information can be found in Phoenix Help.

Activating FPS-8

Context

Before FPS-8 can be successfully used for phone programming, it must first be activated. Fill in first the FPS-8 activation request sheet in the FPS-8 sales package and follow the instructions on the sheet (included in sales

package CD-ROM or from partner web site).

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When activation file is received (for example, 00000.in), copy it to C:\ProgramFiles\Nokia\Phoenix \BoxActivation directory on your computer (this directory is created when Phoenix is installed).

Steps

1. Start Phoenix Service Software.

Select Flashing → FPS-8 maintenance .

Figure 59 FPS-8 maintenance

3. Click Activate in the FPS-8 Maintenance window.

Figure 60 FPS-8 info window

If you saved the activation file to some other directory on your PC, Browse to find it

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4. Click Open to activate the box.

Figure 61 Box activation

5. Turn the FPS-8's power off and on to complete activation.

Deactivating FPS-8

Context

If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first.

Steps

1. Start Phoenix Service Software.

Choose Maintenance → Prommer Maintenance .

3. In the Prommer Maintenance window, click Deactivate.

4. To confirm the deactivation, click Yes.

Figure 62 Deactivation warning

The box is deactivated.

5. To complete the deactivation, restart FPS-8.

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Updating JBV-1 docking station software

Before you begin

The JBV-1 docking station contains software (firmware) which can be updated. You need the following equipment to update the software:

• PC with USB connection

• operating system supporting USB (Not Win 95 or NT)

• USB Cable (can be purchased from shops or suppliers providing PC hardware and accessories)

• JBV-1 docking station

• external power supply (11-16V) Before installation:

• Download Jbv1_18_update.zip file to your computer (in C:\TEMP for example) from your download web site.

• Close all other programs.

• Follow instructions on the screen.

Context

The JBV-1 docking station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone-specific docking station adapter is used.

Steps

1. Run Jbv1_18_update.zip file and start software installation by double clicking Setup.exe.

Note: DO NOT CONNECT THE USB CABLE/JBV-1 TO YOUR COMPUTER YET!

Figure 63 Extracting JBV-1 update files

Files needed for JBV-1 package setup program will be extracted.

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2. Read the instructions in the dialog box and click Next to continue.

Figure 64 JBV-1 update information

3. Accept the suggested destination folder for installing the JBV-1 SW Package, and click Next to continue.

Figure 65 JBV-1 update destination folder

4. Select Full installation and click Next to continue.

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Figure 66 Select installation: Full

5. A program folder is created and the software files are installed there. Click Next to continue.

Figure 67 Select program folder

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6. Click Finish to complete the installation.

Figure 68 Finish JBV-1 update installation

7. Connect the USB cable/JBV-1 to your computer. Connect power to JBV-1 (11-16V DC) from an external power

supply, then connect the USB Cable between the JBV-1 USB connector and the PC.

8. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package.

The drivers can be found in C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver

• If there is no previously installed JBV-1 Firmware update package installed on your computer, Windows will detect connected USB cable and detect drivers for new HW. You will be prompted about this, please follow the instructions and allow Windows to search and install the best drivers available.

• If there is a previously installed JBV-1 Firmware update package (v.17 or older) on your computer, please update the JBV-1 USB driver. Please see the readme.txt file in C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1USB driver folder for instructions on how to update the JBV-1 USB Driver.

After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin.

9. Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update and start JBV-1 Update SW by double clicking fwup.exe.

JBV-1 Firmware update starts and shows current status of the connected JBV-1. If firmware version read from your JBV-1 is not the latest one available (v.17 or older), it needs to be updated to version 18 by clicking Update Firmware.

10. Choose Refresh Status to check the SW version.

Figure 69 Checking JBV-1 SW version

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11. Choose file JBV1v18.CDE and click Open to update your JBV-1 to a new version (v.18).

Figure 70 JBV-1 update directory window

Wait until you hear a "click" from the JBV-1. The older SW file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package has been installed

on your computer.

12. Click OK to see the current JBV-1 status (after a successful update).

Figure 71 JBV-1 SW update done

Figure 72 JBV-1 SW status

You have now updated the software of your JBV-1 docking station and it is ready for use.

Next action

If you have several docking stations you need to update, disconnect the power and USB cables from the previous one and connect them to the next docking station. First, click Refresh Status to see the current SW version and then Update Firmware to update the software.

After you have updated all docking stations, close the JBV-1 Firmware Update dialog box.

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4 — Service Tools

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Table of Contents

Service tools......................................................................................................................................................................................4–5

ACF-8..............................................................................................................................................................................................4–5

CA-45.........................................................................................................................................................................................4–0

CA-5S..............................................................................................................................................................................................4–5

CA-65DS....................................................................................................................................................................................4–0

CA-67DS....................................................................................................................................................................................4–0

DA-49........................................................................................................................................................................................4–0

DAU-9S......................................................................................................................................................................................4–0

FLC-2..............................................................................................................................................................................................4–6

FLS-4S............................................................................................................................................................................................4–7

FPS-10.......................................................................................................................................................................................4–0

FPS-8..............................................................................................................................................................................................4–7

JBV-1..............................................................................................................................................................................................4–8

MJ-59.........................................................................................................................................................................................4–0

PCS-1.........................................................................................................................................................................................4–0

PKD-1........................................................................................................................................................................................4–0

RJ-51 PA...................................................................................................................................................................................4–0

RJ-79.........................................................................................................................................................................................4–0

SA-41........................................................................................................................................................................................4–0

SF-10.........................................................................................................................................................................................4–0

SS-54.........................................................................................................................................................................................4–0

ST-30.........................................................................................................................................................................................4–0

SX-4...........................................................................................................................................................................................4–0

XCS-1...........................................................................................................................................................................................4–10

XCS-4...........................................................................................................................................................................................4–11

XRF-1.........................................................................................................................................................................................4–0

Service software concept...........................................................................................................................................................4–12

POS (Point of Sales) flash concept.....................................................................................................................................4–12

FPS-8 Prommer box flash concept.....................................................................................................................................4–13

JBV-1 flash concept.................................................................................................................................................................4–14

Module jig (MJ-59) service concept...................................................................................................................................4–15

List of Figures

Figure 73 POS flash concept......................................................................................................................................................4–12

Figure 74 FPS-8 Prommer box flash concept.......................................................................................................................4–13

Figure 75 JBV-1 flash concept...................................................................................................................................................4–14

Figure 76 Module jig service concept.....................................................................................................................................4–15

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Service tools

List of Service Tools

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product , refer to various concepts.

ACF-8 Universal power

supply

ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.

CA-45 DS easy flash cable

The CA-45 DS easy flash cable is used to connect the phone bottom connector to either POS flashing device (FLS-4S) or to one of the PROMMER boxes (FPS-8/FPS-10).

CA-5S DC cable

The DC cable CA-5S is used to connect JBV-1 to the phone charger jack for ADC/VCHAR/ICHAR calibration

Note: Old SCB-3 can be used as well.

CA-65DS Easy flash cable

This cable connects the phone DC port to the FLS-4S prommer.

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CA-67DS Easy flash cable

This cable connects the phone DC port to the FPS-10 prommer.

DA-49 Docking station

adapter

The Docking Station adaptor is used for this phone in combination with JBV-1. The adapter supports flashing and energy management calibration.

Features include:

• compatible with the JBV-1

• easy phone attachment and detachment.

• reliable phone locking

• switch for detecting phone

• replaceable SIM interface

DAU-9S MBUS cable

The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters.

Note: Docking station adapters valid for DCT4 products.

FLC-2 DC cable

FLC-2 is used with a flash adapter to supply a controlled operating voltage.

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FLS-4S Flash device

FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.

FPS-10 Flash prommer

FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable

FPS-8 FLASH prommer

The flash prommer FPS-8 is used for example with flash adapters, docking station adapters and flash/docking stations. Power is supplied to FPS-8 from the universal power supply, ACF-8.

The sales pack includes:

• FPS-8 flash prommer

• FPS-8 activation sheet

• ACF-8 universal power supply

• AXS-4 service cable (D9-D9)

• Printer cable

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JBV-1 Docking station

The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The JBV-1 is used together with a docking station adapter as one unit

In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone can be taken from the flash prommer or external power supply: 11-16 V DC.

Note: JBV-1 main electrical functions are:

• adjustable VBATT calibration voltage, current measurement limit voltage: VCHAR, current measurement: ICHAR

• adjustable ADC calibration voltage via BTEM and the BSI signal

• BTEMP and BSI calibration resistor

• signal from FBUS to the phone via the parallel jig

• control via FBUS or USB

• Flash OK/FAIL indication

MJ-59 Module jig

MJ-59 is meant for component level troubleshooting. The jig includes an RF interface for GSM and WCDMA. In addition, it has

the following features:

• Provides mechanical interface with Engine module

• Provides galvanic connection to all needed test pads in module

• Multiplexing between USB and FBUS media, controlled by Vusb

• UI test interface

• MMC interface

• Duplicated SIM connector

• Audio components: IHF, MIC, earpiece

• Connector for control unit

•

Access for Pop-PortTM system connector

Note: In the picture CU-4 is connected to MJ-59 . CU-4 is not part

of the MJ-59 sales package and has to be ordered separately.

PCS-1 Power cable

The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled operating voltage.

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PKD-1 SW security device

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC.

Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device

if needed.

RJ-51 PA Rework jig

To be used with ST-30!

RJ-79 Soldering jig

The soldering jig RJ-79 is used for soldering and as a rework jig for system module. It is made of lead-free rework compatible material.

SA-41 RF Coupler

SA-41 RF Coupler is used for Go/No-Go test after changing components in the RF part of the phone.

The SA-41 is mounted on the docking station adapter, after which the phone can be placed in the docking station adapter.

Note: For RF attenuation values, please refer to the Service

bulletin.

SF-10 POS flash adapter

The POS flash adapter SF-10 allows FBUS/MBUS connections for flashing.

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SS-54 Alignment Jig

Alignment jig is used to efficiently assemble the dome-sheet to the pone's PWB. The jig is made of EDS proof material.

ST-30 Rework stencil

Front End Module (FEM)

SX-4 Smart card

SX-4 is a BB5 security device used to protect critical features in tuning and testing.

SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed.

XCS-1 Service cable

The XCS-1 service cable is used to connect FLS-4S to the POS flash adapter for supplying a controlled operating voltage and data connection.

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XCS-4 Modular cable

XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes.

XRF-1 RF cable

The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment.

SMA to N-Connector ca. 610mm. Attenuation for:

• GSM850/900: 0.3+-0.1 dB

• GSM1800/1900: 0.5+-0.1 dB

• WLAN: 0.6+-0.1dB

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Service software concept

POS (Point of Sales) flash concept

Figure 73 POS flash concept

Item Description Type

1 Phone

2 Battery

3 Easy flash cable CA-67DS

4 FLS-4S sales pack FLS-4S

5 AC charger ACF-8

6 PC with Service SW CD-ROM

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FPS-8 Prommer box flash concept

Figure 74 FPS-8 Prommer box flash concept

Item Description Type

1 Phone

2 Battery

3 Service cable CA-65DS

4 Flash prommer box sales pack including 2 pcs SF12 SRAM FPS-8

5 AC Charger, included in FPS-8 sales package ACF-8

6 RS-232 (D9 – D9) cable, included in FPS-8 sales pack AXS-4

6 Printer cable, included in FPS-8 sales package

8 Software protection key PKD-1

9 PC with service SW

Note: More than 32MB SRAM required in FPS-8.

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JBV-1 flash concept

Figure 75 JBV-1 flash concept

Item Description Type

1 Docking station JBV-1

2 Docking station adapter DA-49

3 DC power cable PCS-1

4 Modular cable XCS-4

5 Flash prommer box sales pack FPS-8

6 Power supply, included in FPS-8 sales package AFC-8

7 RS-232 (D9 – D9) cable, included in FPS-8 sales package AXS-4

8 Printer cable, included in FPS-8 sales package

9 Software protection key PKD-1

10 Service SW (PHOENIX)

Note: More than 32MB SRAM required in FPS-8.

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Module jig (MJ-59) service concept

Figure 76 Module jig service concept

Item Description Type

1 Module jig MJ-59

2 RF test cable XCF-4

3 Service MBUS/FBUS cable DAU-9S

4 DC power cable PCS-1

5 Software protection key PKD-1

6 PC with Service SW (PHOENIX)

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5 — Disassembly and

reassembly instructions

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Table of Contents

Disassembly instructions..............................................................................................................................................................5–5

Reassembly instructions...............................................................................................................................................................5–9

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Disassembly instructions

Steps

1. Tools needed for disassembly and reassembly

2. Protect the window with a film.

3. Unlock and remove the B-cover.

4. Place the SRT-6 between the D-cover assy and the top cap as shown in the picture.

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5. First turn the top cap as shown in the picture and then remove it carefully.

6. Use the SRT-6 as a lever to unlock the A-cover assy.

7. Remove the A-cover assy.

8. Remove the keymat and protect the inner side of the window with a film.

9. Unscrew the six Torx Plus size 6 screws in the shown order.

Note: For reassembly ALWAYS USE NEW SCREWS!

For reassembly, use the reverse order and a Torx Plus size 6 driver with a torque setting of 28 Ncm.

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10. Lift the modules a bit with SRT-6 and remove them from the D-cover assy.

11. First, lift the LCD shielding with LCD module a little and then remove the Light guide assy.

12. Separate the modules carefully to open the board-to-board connector.

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13. Unlock the LCD module...

14. ...and protect it with a film.

15. Remove the Locking clips.

16. Note: For reassembly only! First place the LCD module into the LCD shielding and then insert the locking clips to secure the LCD

module. Note the correct position of the clips.

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Nokia 6030 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

For your safety

Care and maintenance

ESD protection

Battery information

Company Policy

NOKIA 6030 Service Manual Structure

Product selection

Display and keypad features

Features

Hardware features

Software features

UI features

Mobile enhancements

Technical specifications

General specifications

Battery endurance

Environmental conditions

Electrical characteristics

Exploded view

Mechanical parts list

Spare parts overview

SWAP phones

Component parts list

Component layouts

Service software installation

Phoenix installation steps in brief

Installing Phoenix

Phoenix update installation

Uninstalling Phoenix

Repairing Phoenix installation

Phoenix service software data package overview

Installing Phoenix data package

Uninstalling Phoenix data package

Service software instructions

Configuring users in Phoenix

Managing connections in Phoenix

Installing Flash support files for FPS-8* and FLS-4*

Updating FPS-8 Flash prommer software

Activating FPS-8

Deactivating FPS-8

Updating JBV-1 docking station software

Service tools

List of Service Tools

Service software concept

POS (Point of Sales) flash concept

FPS-8 Prommer box flash concept

JBV-1 flash concept

Module jig (MJ-59) service concept

Disassembly instructions