Nokia 6020b Service manual

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Page 1

Nokia Customer Care

SERVICE

MANUAL

[Issue 1 NMP Part No. 9239324]

RM-31

Nokia 6020b

Issue 1

COMPANY CONFIDENTIAL

Issue 1 03/2005

Page 2

Nokia Customer Care

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 03/05 M. HautaniemiT.

Savén

Issue 1 03/2005 COMPANY CONFIDENTIAL 2

Page 3

Nokia Customer Care

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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Please refer to the product’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1. IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

Nokia Customer Care

Warnings and Cautions

2. THE phone MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

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Nokia Customer Care

For your safety

QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

ESD protection

Nokia requires that the product’s service points have suffi- cient ESD protection (against static electricity) when servicing the product.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.

For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

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Nokia Customer Care

Battery information

Note that a new battery's full performance is achieved only after two or three complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire!

Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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Nokia Customer Care

Care and maintenance

The device is a product of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

Keep the phone and all its parts and accessories out of the reach of small children.

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.

Please state:

Title of the Document + Issue Number/Date of publication

Latest Amendment Number (if applicable)

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION

Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland

Issue 1 03/2005 COMPANY CONFIDENTIAL 8

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Nokia Customer Care

1 - General Information

2 - Parts List and Component Layout

3 - Service Software and Tuning Instructions

4 - Service Tools

5 - Disassembly and Assembly Instructions

6(a) - Baseband Troubleshooting Instructions

6(b) - RF Troubleshooting Instructions

7 - System Module

8 - Schematics

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1 - General Information

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RM-31

Nokia Customer Care 1 - General Information

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1 - General Information Nokia Customer Care

Table of Contents

Page No

RM-31 Product Selection................................................................................... 5

RM-31 product and modules .............................................................................. 5

Supported accessories ...................................................................................... 6

Environmental conditions ................................................................................... 7

Transceiver features .......................................................................................... 7

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1 - General Information Nokia Customer Care

RM-31 Product Selection

The RM-31 is a triple band monoblock transceiver unit, designed for GSM850, GSM1800 and GSM1900 EDGE networks. It is a GSM850 phase 2, power class 4 (2W) transceiver and a GSM1800/1900 power class 1 (1W) transceiver. It is also an EDGE850 power class E2 (0.5W/ 27dBm) and an EDGE1800/1900 power class E2 (0.4W/26dBm) transceiver.

■ RM-31 product and modules

Name Type Code

Basic TRX RM-31

Printed Wiring Board (PWB) module 1GQ

Mechanics module

Software module

Figure 1:RM-31 transceiver

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■ Supported accessories

Product

Type

Description

AC-1 Retractable Charger

ACP-12 Travel Charger

ACP-7 E&A, APAC Standard Charger,

Americas = Starndard Travel Charger

AD-5B Wireless Voice Adapter

BHF-3 Headset Handsfree

BL-5B Battery

CA-42 Data Cable, USB <-> FBUS

CK-10 Basic Car Kit

CK-7W Basic Universal Car Kit

CR-23 Car Cradle

DT-6 Call forwarding deskstand

HDA-10

Pop-port

to TTY/TDD adapter

HDB-4 Boom Headset

HF-3 Plug-in Handsfree

HF-6W Bluetooth Handsfree (with AD-5B)

HS-2R Radio Headset

HS-4W Wireless Boom Headset (with AD-5B)

HS-5 Headset

HS-8 Activity Headset

LCH-12 E&A, APAC = Mobil Charger

LPS-4 Inductive Loopset

RX-3 Medallion (IrDA)

RX-4 Medallion II (IrDA)

RX-11 Kaleidoscope I; Spy Hole (IrDA)

SU-5

Pop-Port

TV Image Viewer

PT-6 Remote Camera

Observation Camera

6 COMPANY CONFIDENTIAL Issue 1 03/2005

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1 - General Information Nokia Customer Care

■ Environmental conditions

Environmental

Condition

Ambient

Temperature

Notes

Normal operation -10°C…+55°C Specifications fulfilled

Reduced performance +55°C…+70°C Operational only for short periods

No operation or storage <-30°C…>+80°C No storage outside these tempera-

tures. An operation attempt may cause permanent damage

Charging allowed -5°C…+55°C

■ Transceiver features

Transceiver main HW parts/features include:

• GPRS (Class 10) 3+2, 4+1

• EGPRS (Class 6) 3+1, 2+2

• HSCSD/CSD

• Integrated VGA camera

• Colour display (size: 27.5mmx27.5mm. 64K colours, high resolution (128x128) active matrix.

• Internal Triple band antenna (no connection for external antenna)

• User changeable front and back covers

• 5-way joystick

• Integrated Hands Free (IHF) speaker

• DCT charger plug

• Pop-port

connector

• Infrared module

• Volume keys

• PoC key (Push to talk over Cellular)

• RTC battery (Real Time Clock)

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Nokia Customer Care

2 - Parts Lists and

Component Layout

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2 - Parts Lists and Component Layout Nokia Customer Care

Table of Contents

Page No

Exploded View of RM-31 .................................................................................... 5

Assembly parts .................................................................................................. 6

RM-31 spare parts overview .............................................................................. 8

Variant parts....................................................................................................... 9

1gqa_50a PWB Module Parts List ................................................................... 11

1qga_50a PWB component locator (top)......................................................... 26

1qga_50a PWB component locator (bot)......................................................... 26

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2 - Parts Lists and Component Layout Nokia Customer Care

Exploded View of RM-31

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■ Assembly parts

Note: Do not use the following lists for spare part ordering. For ordering the spare parts please refer to

the related and updated Technical Bulletins.

ITEM/

_CIRCUIT

REF.

I001 1 XXXXXXX A-COVER ASSY

I002 1 XXXXXXX KEYMAT

I003 6 ??????? SCREW 1.8x6 RF T6

QTY PART NO PART NAME

1 ??????? UI-SHIELD ASSY

I004 1 - UI-SHIELD

I005 1 - EARPIECE

1 ??????? LIGHT Guide ASSY

I006 1 - LIGHT GUIDE

I007 1 ??????? DOME SHEET *

I008 1 ??????? LCD MODULE EMEA

I009 1 - ENGINE MODULE

I010 1 ??????? VGA CAMERA SHIELD

I011 1 ??????? VGA CAMERA MODULE

1 ??????? B-COVER ASSY EU

1 ??????? B-COVER ASSY US

1 ??????? IHF LID ASSY (I012 - I014)

I012 1 - IHF PIN

I013 1 - IHF GASKET

I014 1 - IHF-LID

I015 1 - B-COVER

I016 1 - ANTENNA RADIATOR + DECO FOIL

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2 - Parts Lists and Component Layout Nokia Customer Care

ITEM/

_CIRCUIT

REF.

I017 1 - POGO PIN

I018 1 ??????? IHF-NET

I019 1 - SIM-GRIP

I020 1 ??????? IRDA WINDOW

I021 1 ??????? POC KEY

I022 1 ??????? VOLUME KEY

I023 1 ??????? VIBRA MOTOR

I024 1 ??????? MICROPHONE

I025 1 ??????? DC-JACK

QTY PART NO PART NAME

I026 1 ??????? IHF SPEAKER

I027 1 ??????? SPEAKER ADHESIVE

I028 1 ??????? POWER ACTUATOR

I029 1 ??????? TYPE LABEL

I030 1 XXXXXXX C-COVER ASSY

Note: * Dome sheet not available for Europe and North America

EXPLANATION: Bold = ASSY "-" = Not available XXXXXXX = variants ??????? = available I0xx = ITEM codes for upper or mono block I1xx = ITEM codes for hinge block I2xx = ITEM codes for lower block I3xx = ITEM codes for soldered spare parts on the upper hinge or lower block and not exchangable

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■ RM-31 spare parts overview

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2 - Parts Lists and Component Layout Nokia Customer Care

■ Variant parts

Note: Do not use the following lists for spare part ordering. For ordeing the spare parts please refer to the related and updated Technical Bulletins.

ITEM/

CIRCUIT

REF.

I001 1 ??????? A-COVER ASSY WHITE/SILVER

I001 1 ??????? A-COVER ASSY SILVER/GRAPHITE

I002 1 ??????? KEY MAT ASSY LATIN SILVER

I002 1 ??????? KEY MAT ASSY LATIN GRAPHITE

I002 1 ??????? KEY MAT ASSY BoPoMoFo GRAPHITE

I002 1 ??????? KEY MAT ASSY BoPoMoFo SILVER

QTY PART NO PART NAME

I002 1 ??????? KEY MAT ASSY THAI SILVER

I002 1 ??????? KEY MAT ASSY THAI GRAPHITE

I002 1 ??????? KEY MAT ASSY GREEK SILVER

I002 1 ??????? KEY MAT ASSY GREEK GRAPHITE

I002 1 ??????? KEY MAT ASSY HEBREW SILVER

I002 1 ??????? KEY MAT ASSY HEBREW GRAPHITE

I002 1 ??????? KEY MAT ASSY STROKE SILVER

I002 1 ??????? KEY MAT ASSY STROKE GRAPHITE

I002 1 ??????? KEY MAT ASSY ARABIC SILVER

I002 1 ??????? KEY MAT ASSY ARABIC GRAPHITE

I002 1 ??????? KEY MAT ASSY HINDI SILVER

I002 1 ??????? KEY MAT ASSY HINDI GRAPHITE

I002 1 ??????? KEY MAT ASSY CYRILLIC SILVER

I002 1 ??????? KEY MAT ASSY CYRILLIC GRAPHITE

I002 1 ??????? KEY MAT ASSY FARSI SILVER

I002 1 ??????? KEY MAT ASSY FARSI GRAPHITE

I002 1 ??????? KEY MAT ASSY URDU SILVER

I002 1 ??????? KEY MAT ASSY URDU GRAPHITE

I002 1 ??????? KEY MAT ASSY LATIN NO-1 SILVER

I002 1 ??????? KEY MAT ASSY LATIN NO-1 GRAPHITE

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ITEM/

CIRCUIT

REF.

I002 1 ??????? KEY MAT ASSY LATIN VODA SILVER

I002 1 ??????? KEY MAT ASSY LATIN VODA GRAPHITE

I009 1 ??????? BASIC TRX (RM-30 / BOM1)

I009 1 ??????? BASIC TRX (RM-30 / BOM2)

I030 1 ??????? C-COVER ASSY SILVER/WHITE

I030 1 ??????? C-COVER ASSY GRAPHITE/SILVER

QTY PART NO PART NAME

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2 - Parts Lists and Component Layout Nokia Customer Care

1gqa_50a PWB Module Parts List

Note: Do not use the following lists for spare part ordering. For ordering spare parts, please refer to the related and updated Technical Bulletins.

Location

Item

Side X Y

Type Description

A1101 Top N 5 SHIELD_DMC06961 BB-SHIELD ASSY

DMC06961 HDJ12

A1102 Top D 6 SHIELD_DMC06962 HELGO-SHIELD ASSY

DMC06962 HDJ12

A1103 Top F 3 SHIELD_DMC06963 PA-SHIELD ASSY

DMC06963 HDJ12

B2200 Top O 5 CRYSTAL_CX_4V CRYSTAL 32.768KHZ+-

30PPM 9PF

B2400 Bot-

tom

B2401 Top G 4 SPEAKER_16PV SPEAKER IHF 87.5DB 9R

B2402 Top T 6 MIC_KUB64MEY321 MIC MOD+HOLDER TOM-

C1470 Top L 6 0402C Chipcap X7R 10% 16V

C1471 Top K 6 0402C Chipcap 5% NP0 27p 50V normal,-

C1472 Top K 6 0402C CHIPCAP X5R 100N K

B 4 SPEAKER_LTR711A SPEAKER+SPRING 22+/-

3DB 32R 7X11

D16X4.4

AHAWK -42+-3DB

0402

10V 0402

~~~

32.768kHz ~ ~

~~~

10n 16V normal,-

10%,10%

5%,5%

100n 10V normal,-

10%,10%

C1473 Top J 6 0603C CHIPCAP X5R 1U K 6V3

0603

C1474 Top J 7 0402C Chipcap 5% NP0 27p 50V normal,-

C1475 Top K 8 0402C Chipcap X7R 10% 16V

0402

C1476 Top L 6 0402C Chipcap X7R 10% 16V

0402

C1477 Top L 7 0402C Chipcap X7R 10% 16V

0402

C1478 Top K 6 0402C Chipcap X7R 10% 16V

0402

Issue 1 03/2005 COMPANY CONFIDENTIAL 11

1u0 6.3V normal,-

10%,10%

5%,5%

10n 16V normal,-

10%,10%

10n 16V normal,-

10%,10%

10n 16V normal,-

10%,10%

10n 16V normal,-

10%,10%

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Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

Type Description

RM-31

C1479 Top L 8 0402C CHIPCAP X5R 100N K

10V 0402

C1480 Top L 8 0402C Chipcap X7R 10% 16V

0402

C1481 Top M 8 0603C CHIPCAP X5R 1U K 6V3

0603

C1482 Top L 7 0603C CHIPCAP X5R 4U7 K 6V3

0603

C2001 Top M 5 0805C CHIPCAP X5R 4U7 K 6V3

0805

C2005 Top P 6 0402C Chipcap 5% NP0 27p 50V normal,-

C2006 Bot-

tom

C2007 Top O 4 0402C Chipcap 5% NP0 22p 50V normal,-

C2008 Bot-

tom

C2009 Top Q 2 0405_2_P0.65 CHIP ARRAY NP0 2X27P

U 5 0402C Chipcap X7R 10% 50V

0402

U 5 0402C Chipcap X7R 10% 16V

0402

K 25V 0405

100n 10V normal,-

10%,10%

10n 16V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

4u7 6.3V normal,-

10%,10%

4u7 6.3V normal,-

10%,10%

5%,5%

1n0 50V normal,-

10%,10%

5%,5%

10n 16V normal,-

10%,10%

2x27p 25V normal,-

10%,10%

C2011 Top R 2 0402C CHIPCAP NP0 270P J 25V

0402

C2012 Bot-

tom

C2013 Bot-

tom

C2020 Bot-

tom

C2021 Bot-

tom

C2154 Top R 3 0402C Chipcap 5% NP0 22p 50V normal,-

C2159 Top Q 3 0405_2_P0.65_AVX CHIP ARRAY X5R 2X33N

C2164 Top P 2 0405_2_P0.65 CHIP ARRAY NP0 2X22P

C2170 Top Q 4 0405_2_P0.65_AVX CHIP ARRAY X5R 2X33N

U 5 0402C Chipcap X7R 10% 50V

0402

U 5 0402C Chipcap X7R 10% 50V

0402

U 4 0402C Chipcap X7R 10% 50V

0402

U 4 0402C Chipcap X7R 10% 50V

0402

K 10V 0405

K 25V 0405

K 10V 0405

270p 25V normal,-

5%,5%

3n3 50V normal,-

10%,10%

3n3 50V normal,-

10%,10%

3n3 50V normal,-

10%,10%

3n3 50V normal,-

10%,10%

5%,5%

2x33n 10V normal,-

10%,10%

2x22p 25V normal,-

10%,10%

2x33n 10V normal,-

10%,10%

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Location

Item

Side X Y

Type Description

C2171 Top Q 3 0405_2_P0.65_AVX CHIP ARRAY X5R 2X1N M

16V 0405

C2173 Top Q 4 0405_2_P0.65_AVX CHIP ARRAY X5R 2X1N M

16V 0405

C2175 Top R 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2176 Top R 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2179 Top Q 3 0405_2_P0.65 CHIP ARRAY NP0 2X22P

K 25V 0405

C2180 Top H 5 0402C Chipcap 5% NP0 22p 50V normal,-

C2181 Top P 3 0405_2_P0.65 CHIP ARRAY NP0 2X22P

K 25V 0405

C2187 Top Q 4 0402C Chipcap X7R 10% 50V

0402

C2200 Top O 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2201 Top N 4 0402C Chipcap X7R 10% 16V

0402

2x1n 16V normal,-

20%,20%

2x1n 16V normal,-

20%,20%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

2x22p 25V normal,-

10%,10%

5%,5%

2x22p 25V normal,-

10%,10%

1n0 50V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

10n 16V normal,-

10%,10%

C2202 Top Q 3 0402C Chipcap X7R 10% 16V

0402

C2203 Top Q 2 0603C CHIPCAP X5R 1U K 6V3

0603

C2204 Top O 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2205 Top O 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2206 Top N 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2207 Top M 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2208 Top Q 2 0603C CHIPCAP X5R 1U K 6V3

0603

C2209 Top Q 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2210 Top O 4 0402C Chipcap 5% NP0 10p 50V normal,-

10n 16V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

5%,5%

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Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

Type Description

RM-31

C2211 Top P 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2212 Top Q 2 0603C CHIPCAP X5R 1U K 6V3

0603

C2213 Top O 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2214 Top P 5 0603C CHIPCAP X5R 1U K 6V3

0603

C2215 Top P 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2216 Top P 2 0402C CHIPCAP X5R 100N K

10V 0402

C2217 Top O 2 0402C CHIPCAP X5R 100N K

10V 0402

C2218 Top Q 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2219 Top R 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2220 Top N 2 0402C CHIPCAP X5R 100N K

10V 0402

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

100n 10V normal,-

10%,10%

100n 10V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

100n 10V normal,-

10%,10%

C2221 Top N 2 0402C CHIPCAP X5R 100N K

10V 0402

C2222 Top M 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2223 Top N 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2224 Top N 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2225 Top M 2 0603C CHIPCAP X5R 1U K 6V3

0603

C2226 Top N 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2227 Top N 4 0603C CHIPCAP X5R 1U K 16V

0603

C2228 Top N 4 0402C CHIPCAP X5R 100N K

10V 0402

C2229 Top N 4 0402C CHIPCAP X5R 100N K

10V 0402

100n 10V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 16V normal,-

10%,10%

100n 10V normal,-

10%,10%

100n 10V normal,-

10%,10%

14 COMPANY CONFIDENTIAL Issue 1 03/2005

Page 32

RM-31

2 - Parts Lists and Component Layout Nokia Customer Care

Location

Item

Side X Y

Type Description

C2230 Top N 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2231 Top M 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2232 Top M 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2233 Top N 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2234 Top N 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2235 Top M 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2236 Top N 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2237 Top M 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2238 Top M 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2239 Top N 5 0603C CHIPCAP X5R 1U K 6V3

0603

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

C2240 Top P 3 0603C CHIPCAP X5R 1U K 6V3

0603

C2241 Top O 4 0402C Chipcap 5% NP0 10p 50V normal,-

C2270 Top O 2 0402C Chipcap X7R 10% 16V

0402

C2271 Top P 2 0402C Chipcap X7R 10% 16V

0402

C2272 Top N 2 0402C Chipcap X7R 10% 50V

0402

C2273 Top P 4 0402C Chipcap X7R 10% 50V

0402

C2400 Top P 4 0402C Chipcap 5% NP0 47p 50V normal,-

C2403 Top Q 3 0402C Chipcap 5% NP0 47p 50V normal,-

C2404 Top R 2 0402C Chipcap X7R 10% 16V

0402

1u0 6.3V normal,-

10%,10%

5%,5%

10n 16V normal,-

10%,10%

10n 16V normal,-

10%,10%

1n0 50V normal,-

10%,10%

1n0 50V normal,-

10%,10%

5%,5%

10n 16V normal,-

10%,10%

Issue 1 03/2005 COMPANY CONFIDENTIAL 15

Page 33

RM-31

Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

C2405 Top R 2 0402C Chipcap 5% NP0 10p 50V normal,-

C2406 Top C 4 0402C Chipcap 5% NP0 22p 50V normal,-

Type Description

5%,5%

C2407 Top K 5 0603C CHIPCAP X5R 1U K 16V

0603

C2408 Top J 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2409 Top L 4 TANT_TPSW2 CHIPTCAP 33U M 16V

6.0X3.2X1.5

C2410 Top K 4 0603C CHIPCAP X5R 1U K 6V3

0603

C2600 Top F 2 0805C CHIPCAP X5R 4U7 K 6V3

0805

C2601 Top J 2 0402C Chipcap 5% NP0 22p 50V normal,-

C2602 Top J 2 0402C CHIPCAP X5R 100N K

10V 0402

C2603 Top J 2 0402C CHIPCAP X5R 100N K

10V 0402

C2702 Top R 6 0402C Chipcap 5% NP0 47p 50V normal,-

C2703 Top R 6 0402C CHIPCAP X5R 100N K

10V 0402

1u0 16V normal,-

10%,10%

1u0 6.3V normal,-

10%,10%

33u_16V 16V normal,-

20%,20%

1u0 6.3V normal,-

10%,10%

4u7 6.3V normal,-

10%,10%

5%,5%

100n 10V normal,-

10%,10%

100n 10V normal,-

10%,10%

5%,5%

100n 10V normal,-

10%,10%

C2800 Top O 6 0402C Chipcap 5% NP0 100p 50V normal,-

5%,5%

C2880 Top O 6 0402C Chipcap X7R 10% 16V

0402

C2881 Top O 6 0402C CHIPCAP X5R 100N K

10V 0402

C2884 Top O 6 0402C Chipcap X7R 10% 16V

0402

C2900 Top N 2 0402C Chipcap 5% NP0 100p 50V normal,-

C2901 Top N 2 0402C Chipcap 5% NP0 100p 50V normal,-

C2902 Top O 8 0402C Chipcap 5% NP0 100p 50V normal,-

16 COMPANY CONFIDENTIAL Issue 1 03/2005

10n 16V normal,-

10%,10%

100n 10V normal,-

10%,10%

10n 16V normal,-

10%,10%

5%,5%

Page 34

RM-31

2 - Parts Lists and Component Layout Nokia Customer Care

Location

Item

Side X Y

Type Description

C3033 Top P 7 0402C CHIPCAP X5R 100N M

16V 0402

C3180 Top P 8 0402C Chipcap 5% NP0 27p 50V normal,-

C7177 Top H 2 0402C Chipcap 5% NP0 47p 50V normal,-

C7500 Top C 5 0603C CHIPCAP X5R 1U K 6V3

0603

C7501 Top B 5 0402C Chipcap 5% NP0 10p 50V normal,-

C7502 Top B 6 0402C CHIPCAP NP0 180P J 25V

0402

C7503 Top B 6 0805C_H1.35 CHIPCAP NP0 2N7 J 25V

0805

C7504 Top C 6 0402C CHIPCAP NP0 270P J 25V

0402

C7506 Top F 8 0402C Chipcap 5% NP0 100p 50V normal,-

C7508 Top F 8 0603C CHIPCAP NP0 2N2 J 16V

0603

100n 16V normal,-

20%,20%

5%,5%

1u0 6.3V normal,-

10%,10%

5%,5%

180p 25V normal,-

5%,5%

2n7 25V normal,-

5%,5%

270p 25V normal,-

5%,5%

2n2 16V normal,-

5%,5%

C7509 Top F 8 0603C CHIPCAP NP0 1N0 J 50V

0603

C7510 Top E 8 0402C Chipcap 5% NP0 56p 50V normal,-

C7511 Top E 7 0402C Chipcap +-0.25pF NP0 1p5 50V normal,-

C7512 Top E 8 0402C Chipcap X7R 10% 16V

0402

C7513 Top E 8 0402C Chipcap 5% NP0 18p 50V normal,-

C7516 Top D 7 0402C Chipcap 5% NP0 27p 50V normal,-

C7517 Top D 6 0402C Chipcap 5% NP0 10p 50V normal,-

C7518 Top D 6 0402C CHIPCAP X5R 100N K

10V 0402

1n0 50V normal,-

5%,5%

0.25pF,0.2 5pF

10n 16V normal,-

10%,10%

5%,5%

100n 10V normal,-

10%,10%

Issue 1 03/2005 COMPANY CONFIDENTIAL 17

Page 35

Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

Type Description

RM-31

C7519 Top D 6 0402C CHIPCAP X5R 100N K

10V 0402

C7520 Top E 6 0402C Chipcap 5% NP0 56p 50V normal,-

C7521 Top D 6 0402C CHIPCAP X5R 100N K

10V 0402

C7522 Top D 7 0402C Chipcap X7R 10% 16V

0402

C7523 Top D 5 0612_H0.94 CHIP ARRAY NP0 4X470P

J 16V 0612

C7524 Top D 5 0402C CHIPCAP X5R 100N K

10V 0402

C7525 Top D 7 0402C Chipcap 5% NP0 100p 50V normal,-

C7526 Top C 8 0402C CHIPCAP X5R 100N K

10V 0402

C7527 Top C 7 0402C CHIPCAP X5R 100N K

10V 0402

C7528 Top F 6 0402C Chipcap 5% NP0 82p 50V normal,-

100n 10V normal,-

10%,10%

5%,5%

100n 10V normal,-

10%,10%

10n 16V normal,-

10%,10%

4x470p 16V normal,-

10%,10%

100n 10V normal,-

10%,10%

5%,5%

100n 10V normal,-

10%,10%

100n 10V normal,-

10%,10%

5%,5%

C7529 Top D 7 0402C Chipcap 5% NP0 47p 50V normal,-

5%,5%

C7530 Top D 7 0402C Chipcap 5% NP0 47p 50V normal,-

5%,5%

C7531 Top F 6 0402C Chipcap 5% NP0 18p 50V normal,-

5%,5%

C7532 Top F 6 0402C Chipcap 5% NP0 27p 50V normal,-

5%,5%

C7702 Top G 2 0402C Chipcap X7R 10% 50V

0402

C7703 Top F 3 0402C Chipcap X7R 10% 16V

0402

C7704 Top F 3 0402C Chipcap X7R 10% 16V

0402

C7705 Top H 3 0805C CHIPCAP X5R 4U7 K 6V3

0805

C7706 Top H 4 0402C Chipcap 5% NP0 27p 50V normal,-

1n0 50V normal,-

10%,10%

10n 16V normal,-

10%,10%

10n 16V normal,-

10%,10%

4u7 6V3 normal,-

10%,10%

5%,5%

18 COMPANY CONFIDENTIAL Issue 1 03/2005

Page 36

RM-31

2 - Parts Lists and Component Layout Nokia Customer Care

Location

Item

Side X Y

Type Description

C7708 Top H 3 0402C CHIPCAP X7R 10N K 16V

0402

C7710 Top G 4 0402C Chipcap X7R 10% 50V

0402

C7712 Top H 3 0402C Chipcap X7R 10% 16V

0402

C7713 Top F 6 0402C Chipcap 5% NP0 15p 50V normal,-

C7714 Top F 6 0402C Chipcap 5% NP0 15p 50V normal,-

C7716 Top H 3 0402C Chipcap X7R 10% 16V

0402

C7800 Top D 4 0402C Chipcap 5% NP0 100p 50V normal,-

C7801 Top D 3 0402C Chipcap +-0.25pF NP0 2p2 50V normal,-

C7802 Top E 3 0402C CHIPCAP X5R 100N K

10V 0402

10n 16V normal,-

5%,5%

1n0 50V normal,-

10%,10%

10n 16V normal,-

10%,10%

5%,5%

10n 16V normal,-

10%,10%

5%,5%

0.25pF,0.2 5pF

100n 10V normal,-

10%,10%

C7803 Top E 4 0402C Chipcap 5% NP0 15p 50V normal,-

5%,5%

C7804 Top F 4 0402C Chipcap +-0.25pF NP0 1p5 50V normal,-

0.25pF,0.2 5pF

C7805 Top F 6 0402C Chipcap 5% NP0 15p 50V normal,-

5%,5%

C7806 Top F 6 0402C Chipcap 5% NP0 15p 50V normal,-

5%,5%

D1470 Top K 7 uBGA_56 HW ACCELERATOR

STV0900BE TFBGA

D2200 Top O 3 TFBGA_244 UEMEK2V0 LF WDENA

TFBGA244

D2800 Top O 7 PBGA_N173 UPP8M V4.2E C027

10X10 173UBGA

D3000 Top Q 7 COMBO_128MB_3 COMBO 128M NOR + 16M

UTRAM FBGA44

F2000 Bot-

tom

U 5 0603_FUSE SM FUSE F 1.5A 32V

ROHS-FREE 0603

~~~

8Mx16/ 1Mx16

1.5A ~ ~

Issue 1 03/2005 COMPANY CONFIDENTIAL 19

Page 37

Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

Type Description

RM-31

G2400 Top I 5 XH414H_II02N CELL CAPACITOR

0.01MAH 3V3

G7500 Top C 5 VCO_FDK_WB002 VCO 3296-3980MHZ 2.7V

20MA EGSM

G7501 Top D 8 VCTCXO_KT20_A VCTCXO 26MHZ+-2PPM

2.7V GSM

L2000 Bot-

tom

L2001 Bot-

tom

L2003 Bot-

tom

L2004 Bot-

tom

L2005 Bot-

tom

T 5 0405_2_H1.0 CHIP

T 4 0405_2_H1.0 CHIP BEAD ARRAY

2X1000R 0405

T 5 0805_BLM21 FERR.BEAD 0R03 42R/

100MHZ 3A 0805

U 5 FERRITE_0402 FERRITE BEAD 0.6R

600R/100MHZ 0402

U 5 0603_BLM FERRITE BEAD 0R5

600R/100MHZ 0603

3.3V ~ ~

32963980MHz

26MHz ~ ~

BEAD ARRAY 2X1000R 0405

2x1000R/ 100MHz

42R/ 100MHz

600R/ 100MHz

2x1000R/ 100MHz

L2150 Top C 4 0405_2_MATSU CHIP BEAD ARRAY

2X1000R 0405

L2153 Top Q 3 FERRITE_0402 FERRITE BEAD 0.6R

600R/100MHZ 0402

L2154 Top H 5 COIL_0603CS CHIP COIL 33N G Q40/

250MHZ 0603

L2155 Top G 5 COIL_0603CS CHIP COIL 33N G Q40/

250MHZ 0603

L2200 Top M 5 0805_BLM21 FERR.BEAD 0R03 42R/

100MHZ 3A 0805

L2404 Top R 2 0402L FERR.BEAD 240R7100M

0.4A 0R4 0402

L2405 Top L 5 CHOKE_D3312FB_H

1.4

L2406 Top K 4 0603_BLM FERRITE BEAD 0R5

L7500 Top E 7 0402L CHIP COIL 5N6 +-0N3

L7501 Top E 7 0402L CHIP COIL 5N6 +-0N3

CHOKE 22U M0.33A 1R5

3.3X3.3X1.3

600R/100MHZ 0603

Q28/800M 0402

2x1000R/ 100MHz

600R/ 100MHz

33nH ~ normal,-

42R/ 100MHz

240R/ 100MHz

22uH ~ normal,-

600R/ 100MHz

5n6H ~ normal,-

2%,2%

20%,20%

0n3,+0n3

20 COMPANY CONFIDENTIAL Issue 1 03/2005

Page 38

RM-31

2 - Parts Lists and Component Layout Nokia Customer Care

Location

Item

Side X Y

Type Description

L7502 Top E 7 0402L CHIP COIL 3N3 +-0N3

Q28/800M 0402

L7503 Top E 7 0402L CHIP COIL 3N3 +-0N3

Q28/800M 0402

L7504 Top E 7 0402L CHIP COIL 3N9 +-0N3

Q28/800M 0402

L7700 Top H 3 0805_BLM21 FERR.BEAD 0R03 42R/

100MHZ 3A 0805

L7702 Top F 7 0402L CHIP COIL 22N J Q28/

800M 0402

L7710 Top H 2 0402L CHIP COIL 3N9 +-0N3

Q28/800M 0402

L7800 Top D 3 0402L CHIP COIL 4N7 +-0N3

Q28/800M 0402

L7801 Top E 4 0402L CHIP COIL 3N3 +-0N3

Q28/800M 0402

3n3H ~ normal,-

0n3,+0n3 %

3n3H ~ normal,-

0n3,+0n3 %

3n9H ~ normal,-

0n3,+0n3

42R/ 100MHz

22nH ~ normal,-

3n9H ~ normal,-

4n7H ~ normal,-

3n3H ~ normal,-

5%,5%

0n3,+0n3

0n3,+0n3 %

L7802 Top E 6 0402L CHIP COIL 4N7 +-0N3

Q28/800M 0402

L7803 Top E 6 0402L CHIP COIL 4N7 +-0N3

Q28/800M 0402

L7804 Top E 6 0402L CHIP COIL 18N J Q29/

800M 0402

L7805 Top E 6 0402L CHIP COIL 18N J Q29/

800M 0402

L7807 Top E 6 0402L CHIP COIL 8N2 J Q28/

800MHZ 0402

N1470 Top L 8 USMD5_1.468X1.036 REG+ LP3999ITLX 1.8V

150MA NOPB

N2400 Top K 5 USMD8_1.95X1.95 DC/DC CONV LM3500/

TK65600 USMD8

N2600 Top J 1 IRDA_RPM960 IRDA RPM960F-H7

1.152MB/S>2V4 8PI

N7500 Top E 6 TFBGA88 HELGO86G TFBGA88 ~ ~ ~

N7700 Top G 3 RF_PA_PF79001B_6.

2X5.2A

PW AMP RF9250E4.1 Micro GSM/EDGE

4n7H ~ normal,-

18nH ~ normal,-

8n2H ~ normal,-

~1.8V~

~~~

0n3,+0n3

5%,5%

5%,+5%

Issue 1 03/2005 COMPANY CONFIDENTIAL 21

Page 39

RM-31

Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

R1470 Top K 6 0402R Resistor 5% 63mW 15k ~ normal,-

R1471 Top J 7 0402R Resistor 5% 63mW 100R ~ normal,-

R1472 Top J 7 0402R Resistor 5% 63mW 100R ~ normal,-

R1473 Top K 8 0402R Resistor 5% 63mW 10k ~ normal,-

R1474 Top K 6 0402R Resistor 5% 63mW 4k7 ~ normal,-

R1475 Top K 6 0402R Resistor 5% 63mW 4k7 ~ normal,-

Type Description

5%,5%

R2000 Bot-

tom

R2001 Top O 6 0402_NTH5 NTC RES 47K J B=4050+-

R2002 Top R 2 0404_R_SR RES NETWORK 0W06

R2003 Top R 2 0402R Resistor 5% 63mW 220k ~ normal,-

R2004 Top R 3 0402R Resistor 5% 63mW 100R ~ normal,-

R2005 Top R 2 0402R Resistor 5% 63mW 100k ~ normal,-

R2006 Bot-

tom

R2007 Bot-

tom

R2010 Bot-

tom

R2011 Bot-

tom

U 6 uBGA5 ASIP 4XESD **PB-FREE**

BGA5

3% 0402

2X100R J 0404

U 5 0402_VAR CHIP VARISTOR

VWM14V VC50V 0402

U 5 0402_VAR CHIP VARISTOR

VWM14V VC50V 0402

U 4 0402_VAR CHIP VARISTOR

VWM14V VC50V 0402

U 4 0402_VAR CHIP VARISTOR

VWM14V VC50V 0402

~~~

47k ~ normal,-

5%,5%

2x100R ~ normal,-

5%,5%

14V/50V ~ -

R2151 Top C 4 0405_2 VARISTOR ARRAY

2XVWM16V VC50 0405

R2153 Top R 3 MNR02 RES NETWORK 0W06

2X2k2 J 0404

R2154 Top Q 3 0404_R_SR RES NETWORK 0W06

2X1K0 J 0404

22 COMPANY CONFIDENTIAL Issue 1 03/2005

2XVWM16V~~

2x2k2 ~ ~

2x1k0 ~ normal,-

5%,5%

Page 40

RM-31

2 - Parts Lists and Component Layout Nokia Customer Care

Location

Item

Side X Y

R2156 Top R 3 0402R Resistor 5% 63mW 1k8 ~ normal,-

R2158 Top R 4 0402R Resistor 5% 63mW 820R ~ normal,-

R2159 Top Q 4 0402R Resistor 5% 63mW 1k0 ~ normal,-

R2160 Top Q 3 0402R Resistor 5% 63mW 220R ~ normal,-

Type Description

5%,5%

R2162 Top Q 4 MNR02 RES NETWORK 0W06

2X2k2 J 0404

R2171 Top R 4 0402R Resistor 5% 63mW 1k0 ~ normal,-

R2173 Top Q 4 0402R Resistor 5% 63mW 220R ~ normal,-

R2174 Top P 4 0404_R_SR RES NETWORK 0W06

2X1K0 J 0404

R2175 Top Q 3 MNR02_SR RES NETWORK 0W06

2X10R J 0404

R2200 Top N 5 0805R_THERM1 CHIPRES 0W25 0R22 J

0805

R2201 Top P 3 0402R Resistor 5% 63mW 470R ~ normal,-

R2270 Top O 2 0402R Chipres 0W06 100k F

200ppm 0402

R2271 Top O 2 0402R Resistor 5% 63mW 100k ~ normal,-

R2272 Top O 2 0402R Resistor 5% 63mW 100k ~ normal,-

2x2k2 ~ ~

5%,5%

2x1k0 ~ normal,-

5%,5%

2x10R ~ normal,-

5%,5%

0R22 ~ normal,-

5%,5%

100k ~ normal,-

1%,1%

5%,5%

R2273 Top P 2 0402R Resistor 5% 63mW 4k7 ~ normal,-

5%,5%

R2274 Top P 2 0402R Resistor 5% 63mW 4k7 ~ normal,-

5%,5%

R2400 Top M 6 0402R Resistor 5% 63mW 1k0 ~ normal,-

5%,5%

R2401 Top L 5 0402R Resistor 5% 63mW 470R ~ normal,-

5%,5%

R2420 Top L 7 0402R Resistor 5% 63mW 220R ~ normal,-

5%,5%

Issue 1 03/2005 COMPANY CONFIDENTIAL 23

Page 41

RM-31

Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

R2421 Top L 7 0402R Resistor 5% 63mW 220R ~ normal,-

R2422 Top L 7 0402R Resistor 5% 63mW 220R ~ normal,-

R2423 Top C 4 0402R Resistor 5% 63mW 27k ~ normal,-

R2424 Top J 5 0402R Resistor 5% 63mW 10k ~ normal,-

R2425 Top J 5 0402R Resistor 5% 63mW 33R ~ normal,-

R2428 Top L 6 0402R Resistor 5% 63mW 220R ~ normal,-

Type Description

5%,5%

R2600 Top E 2 0805R_THERM1 CHIPRES 0W125 4R7 J

0805

R2700 Top R 4 uBGA8 ASIP EMIF03-SIM01F2

**PB-FREE**

R2701 Top S 4 0402R Resistor 5% 63mW 10k ~ normal,-

R2800 Top O 6 0402R Resistor 5% 63mW 100R ~ normal,-

R2900 Top N 2 0402R Resistor 5% 63mW 10k ~ normal,-

R2901 Top N 2 0402R Resistor 5% 63mW 10k ~ normal,-

R2902 Top O 8 0402R Resistor 5% 63mW 100R ~ normal,-

R2903 Top N 2 0402R CHIPRES 0W06 27K F

0402

R3000 Top P 7 0402R Resistor 5% 63mW 4k7 ~ normal,-

R3180 Top P 8 0402R Resistor 5% 63mW 470R ~ normal,-

4R7 ~ normal,-

5%,5%

~~~

5%,5%

27k ~ normal,-

1%,1%

5%,5%

R7500 Top C 5 0402R Chipres 0W06 5R6 J 0402 5R6 ~ normal,-

5%,5%

R7501 Top C 6 0402R Resistor 5% 63mW 5k6 ~ normal,-

5%,5%

R7502 Top B 6 0402R Chipres 0W06 6k8 F 0402 6k8 ~ normal,-

1%,1%

24 COMPANY CONFIDENTIAL Issue 1 03/2005

Page 42

RM-31

2 - Parts Lists and Component Layout Nokia Customer Care

Location

Item

Side X Y

Type Description

R7503 Top C 6 0404_RAC10 RES NETWORK 0W04

2DB ATT 0404

R7504 Top E 7 0402R CHIPRES 0W06 4K7 J

0402

R7505 Top F 7 0402R CHIPRES 0W06 4K7 J

0402

R7506 Top F 7 0402R CHIPRES 0W06 22K J

0402

R7508 Top E 8 0402R CHIPRES 0W06 10K J

0402

R7509 Top F 7 0402R Resistor 5% 63mW 100R ~ normal,-

R7510 Top F 7 0402R Resistor 5% 63mW 100R ~ normal,-

R7511 Top D 5 0402R Resistor 5% 63mW 4k7 ~ normal,-

R7512 Top D 6 0402R CHIPRES 0W06 5K6 F

0402

R7513 Top C 7 0402R Resistor 5% 63mW 15k ~ normal,-

436R/ 11R6/436R

4k7 ~ normal,-

22k ~ normal,-

10k ~ normal,-

5k6 ~ normal,-

5%,5%

1%,1%

5%,5%

R7514 Top F 6 0402R Resistor 5% 63mW 15k ~ normal,-

5%,5%

R7515 Top D 7 MNR04 RES NETWORK 0W06

4X5K6 J 0804

R7516 Top E 8 0402R Resistor 5% 63mW 10R ~ normal,-

R7700 Top N 2 0402R CHIPRES 0W06 39K J

0402

R7701 Top G 2 0402R Resistor 5% 63mW 1k0 ~ normal,-

R7702 Top G 4 0402R Resistor 5% 63mW 4k7 ~ normal,-

R7704 Top G 2 0404_RAC10 RES NETWORK 0W04

1DB ATT 0404

R7705 Top G 4 0404_RAC10 RES NETWORK 0W04

1DB ATT 0404

R7713 Top H 3 0402R CHIPRES 0W06 33R J

0402

4x5.6k ~ normal,-

5%,5%

39k ~ normal,-,-

5%,5%

870R/ 5R77/870R

33R ~ normal,-

5%,5%

Issue 1 03/2005 COMPANY CONFIDENTIAL 25

Page 43

Nokia Customer Care 2 - Parts Lists and Component Layout

Location

Item

Side X Y

Type Description

RM-31

R7715 Top H 3 0402R CHIPRES 0W06 33R J

0402

R7800 Top D 4 0402R Resistor 5% 63mW 3k3 ~ normal,-

R7801 Top E 4 0402R Resistor 5% 63mW 10R ~ normal,-

R7802 Top E 4 0402R Resistor 5% 63mW 560R ~ normal,-

S2300 Top G 8 SWITCH_EVQ5P701KSM SW TACT SPST 12V

SIDE KEY 3N

S2301 Top J 8 SWITCH_EVQ5P701KSM SW TACT SPST 12V

SIDE KEY 3N

S2302 Top H 1 SWITCH_EVQ5P701KSM SW TACT SPST 12V

SIDE KEY 3N

S2419 Top B 4 SWITCH_EVQ5P701KSM SW TACT SPST 12V

SIDE KEY 3N

T7500 Top C 6 TRANS_LDB213 TRANSF BALUN

3600MHZ+-400MHZ

T7700 Top F 6 TRANS_LDB15 TRANSF BALUN 1800+-

100mhz 2x1.25

33R ~ normal,-

5%,5%

~~~

T7800 Top F 5 TRANS_LDB15 TRANSF BALUN

1.9GHZ+-100MHZ 2X1.25

V2000 Top O 6 CASE_457 TVS DI 1PMT16AT3 16V

175W PWRMITE

V2400 Bot-

tom

V2401 Bot-

tom

V2420 Top L 5 SOT_666 TRX2 EMX1/PEMX1 P

V7800 Top E 4 SOT_363 TR BGA428 LNA1.8GHZ

X1470 Top H 7 CLE9014_01E SM CONN 2X7F P1.4

X2000 Top I 3 LYNX_BATT_CONN_

X2002 Top U 4 SYSCON_MQ202_N

T 4 LED_CL270S LED WHITE MIN150MCD

10MA 90DEG 0603

T 6 LED_CL270S LED WHITE MIN150MCD

10MA 90DEG 0603

40V 0A1 SOT666

19.5DB SOT363

CAMERA CIF-J

SM LYNX BATT.CONN

H7.4

K_14R3

3POL HEIGHT 7.3

SM SYSTEM CONNECTOR 14POL

~~~

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Location

Item

Side X Y

Type Description

X2060 Top C 4 TRACEABILITY_PAD MODULE ID COMPO-

NENT 2.8X1.8X0.3

X2400 Bot-

tom

X2700 Top Q 5 SIM_91485_0001 SM WIM CONNECTOR

Z2400 Top N 6 uBGA24_2.62X2.62 ASIP EMIF10-1K010F2

Z7700 Top F 7 FILTER_T2B_H0.6 SAW FILT 836.5+-

Z7800 Top E 3 ANT_SW_5.6X4.2 DIPL+3SW824-960/1710-

Z7801 Top D 3 FILTER_T2UB_H0.74 SAW FILT 1960+-30MHZ/

Z7802 Top E 5 FILTER_T2B_H0.6 SAW FILT 1842.5+-

C 6 CON_DF23NC_12DS SM CONN 2X6F P0.5 30V

0.3A PWB/PWB

6POL P2.54

**PB-FREE**

12.5MHz 2x1.6

1990MHZ5.4*4

3.5DB 2X1.6

37.5MHZ 2X1.6

~~~

824-960/ 17101990MHz

1960MHz ~ ~

1842.5MHz ~ ~

Z7803 Top E 5 FILTER_T2B_H0.74 SAW Rx850 Murata

SAFEK881MFM0F04

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■ 1qga_50a PWB component locator (top)

■ 1qga_50a PWB component locator (bot)

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Nokia Customer Care

3 - Service Software and

Tuning Instructions

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Table of Contents

Page No

Quick Guide for Phoenix Service SW Installation............................................ 5

Phoenix Installation Steps in Brief .................................................................... 6

Phoenix Service SW............................................................................................ 7

Before installation............................................................................................... 7

Installing Phoenix............................................................................................... 8

Updating Phoenix installation........................................................................... 12

Uninstalling Phoenix......................................................................................... 13

Repair............................................................................................................... 15

Data Package for Phoenix (Product Specific) ................................................ 17

Before installation............................................................................................. 17

Installing Phoenix data package (product specific) .......................................... 17

Uninstalling the data package.......................................................................... 21

Configuring Users............................................................................................. 22

Managing Connections..................................................................................... 24

Updating Flash Support Files for FPS-8* and FLS-4* .................................... 27

Before installation ............................................................................................ 27

Installing the flash support files (only separate installation package) .............. 27

Updating FPS-8* flash prommer SW ............................................................... 30

Activating and Deactivating FPS-8.................................................................. 33

Activating FPS-8 .............................................................................................. 33

Deactivating FPS-8 .......................................................................................... 34

JBV-1 Docking Station SW............................................................................... 35

Before installation ............................................................................................ 35

Installing SW needed for the JBV-1 SW update .............................................. 35

Baseband Calibration ....................................................................................... 41

General instructions for tuning ......................................................................... 41

UEMEK calibration........................................................................................... 41

Calibration limits ............................................................................................. 43

Phoenix Tuning ................................................................................................. 44

General instructions for tuning ......................................................................... 44

RF tuning after repairs ..................................................................................... 44

Semi-automatic calibrations and measurements - step by step: RX/TX and GSM

bands ................................................................................................................. 45

RX tunings ..................................................................................................... 45

RX band filter response compensation .......................................................... 48

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RX channel select filter calibration ................................................................. 51

TX power level tuning .................................................................................... 52

TX I/Q tuning .................................................................................................. 59

Fully automatic calibration, tuning & measurement by Phoenix <Auto-Tune> 64

Preparations for Phoenix ............................................................................... 65

Automatic tuning procedure ........................................................................... 67

Phone book downloading ............................................................................... 68

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Quick Guide for Phoenix Service SW Installation

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Phoenix Installation Steps in Brief

DCT-4 generation Test and Service Software is called “Phoenix”.

These are the basic steps to install Phoenix:

• Connect a DK2 Dongle or FLS-4S POS Flash Device.

• Install the Phoenix Service SW.

• Install the Data Package for Phoenix.

• Configure users.

• Manage connection settings (depends on the tools you are using).

Phoenix is now ready for FLS-4S Point Of Sales Flash Device use.

If you use FPS-8:

• Update FPS-8 SW.

• Activate FPS-8.

• Update JBV-1 Docking Station SW (only when needed).

Phoenix is now ready to be used also with FPS-8 flash prommer and other tools.

The Phoenix Service Software installation contains:

• service software support for all phone models included in the package

• flash update package files for FPS-8* and FLS-4S programming devices

• all needed drivers for: DK2 dongle FLS-4S point of sales flash device USB devices

Separate installation packages for flash update files and drivers are also available, but it is not necessary to use them unless updates appear between Phoenix Service SW releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed.

The phone model specific data package includes all changing product specific data:

• product software Binary files

• files for type label printing

• validation file for the Faultlog repair data reporting system

• all product specific configuration files for Phoenix software components

Please refer to Service Manual and Technical Bulletins for more information concerning phone model specific service tools and equipment setup.

Phoenix Service SW and phone data packages should only be used as complete installation packages. Uninstallation should be made from Windows Control Panel.

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Phoenix Service SW

■ Before installation

• Check that a dongle is attached to the parallel port of your computer .

• Download the installation package (e.g.

phoenix_service_sw_

• Close all other programs.

a15_2005_24_7_55.exe) to your computer (e.g. C:\TEMP).

• Run the application file (e.g. phoenix_service_sw_

follow instructions on the screen.

Administrator rights may be required to be able to install Phoenix depending on the Operating System

If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

If at any point during installation you get this message, the dongle is not found and installation cannot continue.

Possible reasons may be defective or too old PKD-1Dongle (five digit serial number dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.

First, check the COM /parallel ports used! After correcting the problem, the installation can be restarted.

a15_2005_24_7_55.exe) and

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■ Installing Phoenix

Run the phoenix_service_sw_a15_2005_24_7_55.exe to start the installation. Install Shield will prepare.

To continue, click "Next" in the Welcome dialog.

A15 2005.24.7.55

Choose the destination folder, it is recommended to use the default folder C:\Program- Files\Nokia\Phoenix.

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Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).

Setup copies the components, progress of the setup is shown. Please wait…

Drivers are installed and updated, please wait. The process may take several minutes to complete.

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If the operating system does not require rebooting (Windows 2000, XP), the PC components are registered straight away.

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Click "Finish" to finalize. Phoenix is ready for use.

If the operating system used requires restarting your computer (Windows 98, SE, ME), the Install Shield Wizard notifies you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards.

After the reboot components are registered and Phoenix is ready for use. Note that Phoenix doesn't work, if components are not registered.

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Now the installation of Phoenix Service SW is ready and it can be used after:

• installing phone model specific Phone Data Package for Phoenix

• configuring users and connections

FLS-4S can be used right away.

FPS-8* can be used after updating Flash Update Package files to it .

■ Updating Phoenix installation

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Always use the latest available versions of both the Phoenix Service SW and the Phone Specific Data Package. Instructions can be found in phone model specific Technical Bulletins and Phone Data package readme.txt files (shown during installation).

To update Phoenix, you need to take exactly the same steps as when installing it for the first time.

• Download the installation package to your computer hard disk.

• Close all other programs.

• Run the application file (e.g. phoenix_service_sw_

a15_2005_24_7_55.exe).

A newer version of Phoenix will be installed.

Driver versions will be checked and if need be, updated.

When you update Phoenix from an old to a new version (e.g. a11_2003_41_5_28 to a12_2003_50_6_35 ), the update will take place automatically without uninstallation.

If you try to update Phoenix with the same version that you already have (e.g.

a15_2005_24_7_55 to a15_ 2005_24_7_55), you are asked if you want to uninstall the version of

Phoenix you have on your PC. In this case, you can choose between total uninstallation and repair, just like when you choose to uninstall Phoenix service software from the Windows control panel.

If you try to install an older version (e.g. downgrade from

a15_2005_24_7_55 to

a11_2003_41_5_28) the installation will be interrupted.

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Please always follow the instructions on the screen.

■ Uninstalling Phoenix

Uninstallation can be done manually from Windows Control Panel - Add / Remove Programs.

Choose “Phoenix Service Software” and click "Add/Remove".

Choose “Remove” to uninstall Phoenix.

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Progress of the uninstallation is shown.

If the operating system does not require rebooting, select “Finish” to complete.

If the operating system requires rebooting, Install Shield Wizard notifies you about it. Select

"Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards.

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■ Repair

If you experience any problems with the service software or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix. Note that the original installation package (e.g. phoenix_service_sw_ PC when you run the repair setup.

Run Windows Control Panel - Add / Remove Programs, choose “Phoenix Service Software”.

Click "Add/Remove". In the following view, choose “Repair”.

a15_2005_24_7_55.exe) must be found on your

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Phoenix reinstalls the required components and registers them, the procedure is the same as in the update installation.

To complete, choose “Finish” .

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Data Package for Phoenix (Product Specific)

■ Before installation

Product Data Package contains all product specific data to make the Phoenix Service Software and tools usable with a certain phone model.

Check that the dongle is attached to the parallel port of your computer.

Install Phoenix Service SW.

Download the installation package (e.g. (e.g. C:\TEMP)

Close all other programs.

Run the application file (e.g. the screen.

Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and readme.txt files of the data packages.

RM-31_dp_v_0.00_mcuO0.00.0.exe ) and follow the instructions on

RM-31_dp_v_0.00_mcuO0.00.0.exe) to your computer

■ Installing Phoenix data package (product specific)

Run the RM-31_dp_v_0.00_mcuO0.00.0.exe to start installation.

Choose “Next”. The files needed for installation will be extracted. Please wait.

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To continue, choose “Next”.

In this view, you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version needed with this data package. Choose “Next”.

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To continue, confirm the location and choose “Next” . Install shield checks where the Phoenix application is installed and the directory is shown. Choose “Next” to continue.

To start copying the files, choose “Next”..

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Phone model specific files are installed. Please wait.

To complete installation, choose “Finish”.

You now have all phone model specific files installed in your Phoenix service SW.

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Now Phoenix can be used to for example flash phones and print type labels after:

• configuring users

• managing connections

FLS-4S can be used right away.

FPS-8* can be used after updating flash update package files to it .

■ Uninstalling the data package

Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/ -> RM-31 Phone Data Package.

If you try to install the same version of Phoenix data package that you already have, you are asked if you want to uninstall the current version. Answer “OK” to uninstall, “Cancel” if you do not want to uninstall.

Older versions of data packages don’t need to be uninstalled unless instructions to do so are given in the readme.txt of the data package and bulletins concerning the release. Please read all related documents carefully.

Once the previously installed data package is uninstalled, choose “Finish”.

Run the the beginning.

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RM-31_dp_v_0.00_mcuO0.00.0.exe again in case you want to continue installation from

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Configuring Users

Start Phoenix Service SW and Login. To add new user, choose “Edit”. If user ID is already configured, choose your own user ID from the list and choose “OK”.

To continue, choose “Add”.

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Type in your name and initials in the fields and choose “OK”.

User has now been created, choose “OK”.

You are now able to login with this username, choose “OK”.

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Managing Connections

Start Phoenix service SW and login.

Choose “Manage Connections” from the “File” menu.

In this dialog, you can select, edit, delete existing connections and create new ones.

You can create a connection either manually or by using a Connection Wizard.

To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard.

To continue, choose “Next”.

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In the next dialogs, you are asked to select some settings for the connection.

Manual settings

A) For FLS-4S POS Flash Device choose following connection settings

• Media: FBUS

• COM Port: Virtual COM Port used by FLS-4. Please check this always!

(To check please go to Windows / Control Panel / FLS Virtual Port / Configuration)

B) For FPS-8 Flash Prommer choose following connection settings:

• Media: FPS-8

• Port Num: COM Port where FPS-8 is connected

• COMBOX_DEF_MEDIA: FBUS

Choose “Finish” to complete.

If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.

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Activate the connection you want to use by clicking it. Use up/down arrows to move it on top of the list. Choose “Apply”. The connection is now selected and can be used after closing the “Manage Connections” window.

The selected connection is shown at the right-hand bottom corner of the screen.

To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select “Scan Product”.

When a product is found, Phoenix loads product support and when everything is ready, name of the loaded product support module and its version are shown at the bottom of the screen.

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Updating Flash Support Files for FPS-8* and FLS-4*

■ Before installation

• Install Phoenix Service SW.

• Install phone model Specific Data package for Phoenix.

The flash support files are delivered in the same installation package with Phoenix data packages or newer Phoenix packages beginning from September 2003.

Normally it is enough to install the Phoenix and phone data package only because the Phoenix installation always includes the latest flash update package files for FLS-4S / FPS-8*.

Separate installation package for flash support files is available, and the files can be updated according to this instruction if updates appear between Phoenix / data package releases.

■ Installing the flash support files (only separate installation package)

If you are not using a separate installation package, you can skip this section.

Start by double clicking flash_update_03_07_000.exe. The installation begins.

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If the same version of the flash update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation after that.

If you try to downgrade the existing version, the setup will be aborted. However, if you want to downgrade, uninstall newer files manually from the Control Panel and then rerun the installation again.

If an older version exists on your PC and it needs to be updated, choose “Next” to continue installation.

It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix.

To continue, choose “Next” .

Note! When installing the flash update files for the first time you may choose another location by selecting “Browse” (not recommended).

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The installation continues.

To complete the procedure, choose “Finish”.

FLS-4 can be used right after the flash update package is installed.

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FPS-8* flash prommer must be updated by using Phoenix!

■ Updating FPS-8* flash prommer SW

Start Phoenix service software and login.

Manage connection correctly for the FPS-8* flash prommer.

Select ”FPS-8 maintenance” from the ”Flashing” menu.

When a new FPS-8 flash update package is installed to your computer, you are asked to update the files to your FPS-8 Prommer.

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Select ”Yes” to update files.

The update procedure takes a couple of minutes, please wait until you are notified that the update has been successful. Choose “OK” and close “FPS8 Maintenance” UI.

View after a successful prommer software update.

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FPS-8 sw can also be updated by pressing the ”Update” button and selecting the appropriate fps8upd.ini file under C:\Program Files\Nokia\Phoenix\Flash.

All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the ”Flash box files” window and select the desired file type. More information and help can be found from the “Help” dialog.

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Activating and Deactivating FPS-8

Before the FPS-8 can be successfully used for phone programming, it must be first activated.

If there is a need to send the FPS-8 box to somewhere, e.g. for repair, the box must first be deactivated.

■ Activating FPS-8

Before FPS-8 can be successfully used for phone programming, it must be activated.

First, fill in the “FPS-8 activation request” sheet in the FPS-8 sales package and follow the instructions in the sheet.

When the activation file is received (e.g. 00000.in), copy it to C:\ProgramFiles\Nokia\Phoe- nix\BoxActivation directory on your computer. (This directory is created when Phoenix is installed.)

Start Phoenix Service Software.

Select ”FPS-8 maintenance” from ”Flashing” menu.

Select “Activate” from the “FPS8 Maintenance” UI. The box will be activated when you choose “Activate”.

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If you save the activation file you to some other directory on your PC, please browse to find it. The box will be activated when you choose “Open”.

To complete the activation, turn FPS-8 power off and on.

■ Deactivating FPS-8

Start Phoenix Service Software.

Select ”FPS-8 maintenance” from ”Flashing” menu as when activating prommer or updating sw.

Select “Deactivate” from the “FPS8 Maintenance” UI.

Confirm Deactivation by choosing “Yes”, Box will be deactivated.

To complete deactivation, turn FPS-8 power off and on.

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JBV-1 Docking Station SW

The JBV-1 Docking Station is a common tool for all DCT-4 generation products.

In order to make the JBV-1 usable with different phone models, a phone specific Docking Station Adapter is used for different service functions.

The JBV-1 Docking Station contains Software (Firmware) which can be updated.

You need the following equipment to be able to update JBV-1 software:

• PC with USB connection

• Operating System supporting USB (Not Win 95 or NT)

• USB Cable (can be purchased from shops or suppliers providing PC hardware

and accessories)

• JBV-1 Docking Station

• External Power Supply 11-16V

■ Before installation

Download the Jbv1_18_update.zip file to your computer (e.g. C:\TEMP) from your download web site.

Close all other programs.

Follow instructions on the screen.

■ Installing SW needed for the JBV-1 SW update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!

Run Jbv1_18_update.zip file and start SW Installation by double clicking Setup.exe.

Files needed for the JBV-1 Package setup program will be extracted.

The installation begins, please read the information displayed.

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To continue, choose “Next” .

Use suggested destination folder where JBV-1 SW package is installed and choose “Next” to continue.

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To continue, select “Full” Installation and choose “Next” .

The program folder is created. To continue, choose “Next”.

Software files are installed.

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After a successful installation, choose “Finish” to complete.

YOU CAN NOW CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER.

Connect power to JBV-1 (11-16V DC) from an external power supply, then connect the USB cable between JBV-1 USB connector and PC.

The next step is to install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package. They can be found in folder:

C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver

If there is no previously installed JBV-1 Firmware update package installed on your computer, Windows will detect the connected USB cable and drivers for new HW. You will be prompted about this, please follow the instructions and allow Windows to search and install the best drivers available.

If there is a previously installed JBV-1 Firmware update package (v 17 or older) on your computer, please update the JBV-1 USB Driver. Please see the readme.txt file under

C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver folder for instructions on how to update the JBV-1 USB Driver.

After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin.

Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update and start JBV-1 Update SW by double clicking fwup.exe.

The JBV-1 Firmware update starts and shows the current status of the JBV-1 connected.

If the firmware version read from your JBV-1 is not the latest one available (v. 17 or older), it needs to be updated to version 18 by choosing “Update Firmware”.

If you simply want to check the SW version, choose “Refresh Status”.

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To update your JBV-1 to new version 18, choose file JBV1v18.CDE and “Open”.

Please wait, it takes a while until you can hear a “click” from the JBV-1.

The older sw file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package has been installed on your computer.

After a successful update and after choosing “OK” the current JBV-1 status is displayed.

You have now updated the JBV-1 software and it is ready for use.

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If you have several docking stations you need to update, disconnect the Power & USB cables from the previous one and connect them to the next docking station.

Choose “Refresh Status” to see the current SW version and then “Update Firmware” to update the SW.

After you have updated all docking stations, close the “JBV-1 Firmware Update” dialog.

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Baseband Calibration

If the UEMEK or the Combo memory has been changed, the baseband has to be calibrated. It is only the UEMEK that has to be calibrated for baseband.

■ General instructions for tuning

• Connect the phone to a PC, which has Phoenix Service Software and a dongle

installed. A JBV-1 box and an FPS-8 flash box are also needed.

- Connect the JBV-1 to a external power supply and adjust the voltage to 12-15 V and limit the current to 0.5 - 3 A.

- Connect the JBV-1 with the XCS-4 cable to the FPS-8-box and take care that the JBV-1 box is properly connected to the PC by the serial cable.

- Attach the phone to the JBV-1 properly.

- Connect the phone and the JBV-1 box via the CA-5S cable.

• Start Phoenix Service Software and open FBUS connection.

• Select <Scan Product> (Ctrl-R or in menu file < Scan Product>).

• Wait until the phone information is shown in the lower right corner of the screen.

• Set the operating mode to <Local>.

■ UEMEK calibration

Select “Tuning” and “Energy Management Calibration” in Phoenix menu.

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Figure 1:Selecting energy management calibration with Phoenix.

Select “Calibrate” and save the results by pressing “Save To Phone” when the calibration is finished.

Figure 2:Starting calibration using Phoenix

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Check that the values are within the limits given in table below.

Calibration limits

Table 1: BB calibration limits

Parameter Min Max

ADC Offset -50 +50

ADC Gain 26500 28500

BSI Gain 950 1100

Battery Voltage Offset 2300 2900

Battery Voltage Gain 10000 11000

Charger Voltage 55800 64000

Charger Current Offset -150 +150

Charger Current Gain 3750 4650

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Phoenix Tuning

■ General instructions for tuning

Connect the phone to a PC, which has Phoenix Service Software and a dongle installed, using either

• repair jig and DAU-9S (RS232) cable or

• repair jig and XCS-4 cable via FPS-8 flash box or

• DAU-9T cable (RS232).

Connect the phone to a power supply (DC voltage of 3.6V, min. current of 3A) and switch the phone on.

Start Phoenix Service Software and open FBUS connection.

Select <Scan Product> (Ctrl-R or in menu file < Scan Product>).

Wait until the phone information is shown in the lower right corner of the screen.

Set operating mode to <Local>.

NOTE: PHOENIX automatically selects the product (phone) by scanning when using the CCSdongles, e.g. PKD-1CS or PKD-1. This means all commands

SelectScan ProductCtrl-R

as mentioned in this document are irrelevant !

NOTE: The screenshots of Phoenix windows displayed in this document showing RH-37, are also valid for RM-31.

■ RF tuning after repairs

Following tunings have to be performed after repairs:

• Repairs in the TX part will require "TX Power Level Tuning".

• When component replacements around the modulator area (RF path from UEM via RF ASIC to RF PA) have been done, "TX IQ Tuning" is additionally required.

• In general, repairs in the RX front-end always require "RX Calibration" and “Rx Band Filter Calibration” for all three bands.

• Repairs in the PLL circuit always require "RX Calibration" of the low band (GSM850).

• If the RF ASIC was replaced all calibrations mentioned above have to be carried out.

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Table 2: List of necessary tunings after replacement of RF key components and

surrounding R/C/Ls

Tunings/ Calibrations

Key Component Reference No.

Component Designation

Tx Power Level Tuning

Tx IQ Tuning

Rx Calibration

Rx Band Filter Resp. Calib.

Rx Channel Select Filter Calib.

Antenna

Z7800

Switch

xxx

Module Z7802 SAW 1800 Rx x x Z7801 SAW 1900 Rx x x

N7500

RF ASIC

Helgo 8.6

(Helgo 8.5)

xxxxx

G7501 VCTCXO x G7500 VCO x N7700 TX-PA x x Z7803 SAW900 Rx x x Z7700 SAW900 Tx x

SAW850

■ Semi-automatic calibrations and measurements - step by step: RX/TX and

GSM bands

RX tunings

The RX calibration has to be performed to determine gains at different gain settings in the RF ASIC. The calibration must be done in all three bands:

RX calibration requires an external RF signal generator. Most of the radio communication testers like CMD 55 or CMU 200 can be used also as RF signal generators, generating continuous RF signals (CW signal) with defined levels and frequencies.

Note: Depending on Firmware version, the CMU 200 can have problems generating a nonpulsed, non-modulated CW signal.

RX calibration in the GSM850 band combines two alignments: AFC and AGC calibrations. The calibration of GSM 1800 and GSM 1900 bands only determines the AGC values.

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The AFC calibration detects an initial AFC value and an AFC slope coefficient. The AFC calibration ensures the proper function of the initial synchronization (base station search, before location update is done) when the phone has been set to Normal Mode. For an error free initial synchronization, the 26 MHz frequency of the reference oscillator must be accurate enough. Therefore, the previously calibrated AFC value is written to the DA converter and the corresponding AFC voltage tunes the VCTCXO to the correct frequency.

The AGC calibration detects the gain values of the RX chain. The RF LNA can be switched either on or off. The gain difference between on and off state is nominally 30dB and the baseband gain which is controlled by 15 gain steps called in PHOENIX RSSI 0 to RSSI 14 each having a graduation of 6 dB. The LNA is switched off at the steps RSSI 0 to RSSI 4.

AGC calibration detects the gain at the 3 gain steps RSSI 4, RSSI 5, and RSSI 7. All other steps are calculated.

A value, RF_TEMP, which represents the RF hardware temperature, is determined during the RX calibration. This temperature value is used by the DSP for RSSI reporting correction and Tx temperature compensation in the Normal Mode of the phone. Dependent on the Phoenix version it might be not displayed while calibrating.

The Rx calibration has to be done in a temperature of 25°C due to the detection and saving of the RF_TEMP value.

The RX calibration is only valid if the results are within defined limits. For the latest specified limits, please refer to the production limits of the FLALI and FINUI testers' documents.

If the results are not within these limit ranges, the receiver is faulty.

Rx calibration GSM850, GSM1800 and GSM1900

Open the window <Rx Calibration> in Phoenix Service Software as follows:

Select Tuning Alt-U

Rx calibration Alt-C

Phoenix automatically selects the low band.

Press <Start>

The window <Tuning step 1 of 3 – Rx Calibration with band …> pops up informing on power level of the signal generator and frequency to be set. Do accordingly, after connecting the signal generator to the antenna port of the test jig respectively to the phone. Compensate for external RF cable and test jig losses.

If a radio communication tester (CMD 55, CMU 200, HP 8960, MT 8801) is used, assure that <continuous mode> is switched on and <modulation> switched off.

Press <ok> and the window will close.

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The setup should now look like this:

The results must fulfill the following limits:

Calibration value / Test case Typical Low limit High limit

AFC value / check AFC_VALUE [DAC] 0 -350 +350

AFC Slope / check AFC_SLOPE [DAC] 148 87 208

Rssi 4 / Check RX GSM xxx Gain A 5 [dB] 89 (92) 83 (86) 95 (98)

Rssi 5 / Check RX GSM xxx Gain A 6 [dB] 94 (99) 88 (93) 100 (105)

Rssi 6 / Check RX GSM xxx Gain A 7 [dB] 100 (105) 94 (99) 106 (111)

Rssi 7 / Check RX GSM xxx Gain A 8 [dB] 106 (111) 100 (105) 112 (117)

GSM xxx means the selected band: GSM850/GSM1800 or GSM1900 (values in brackets).

If all values are within the low and high limits ranges

Press <Save and Continue>

If one or more of the values are out of the above specified limit ranges, do not save them to the phone memory. Stop the Rx calibration and repeat troubleshooting.

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Otherwise continue Rx calibration according to the tuning steps 2 and 3 for GSM1800 respectively GSM1900 bands. Note the limits of the calibration mentioned in the list above.

Pop up window for Rx calibration of GSM1800 band

Calibration fails and possible reasons:

• If the whole calibration fails, the low band receiver chain (GSM850) or the synthesizer part (including reference oscillator) might be defective.

• If Rssi3 and Rssi6 are within the limits, all other Rssi values are valid, too. If one of them or both are out of limits, the low band receiver part has to be checked.

• If AFC value or AFC slope fails, but the Rssi values are within the limits, the VCTCXO G7501 or UEM D200 might be defective.

RX band filter response compensation

This alignment is necessary to compensate the frequency response of the RX band filters (SAW filters).

Rx band filter response compensation GSM850, GSM1800 and GSM1900

Manual tuning

Open the window <Rx Band Filter Response Compensation> in Phoenix Service Software as follows:

Select Tuning Alt-U

Rx Band Filter Response

Compensation Alt-C

Phoenix automatically selects the low band.

Select Tuning mode Manual (Radio Button)

Connect an RF signal generator to the antenna port of the test jig respectively the phone.

If a radio communication tester (CMD 55, CMU 200, HP 8960, MT 8801) is used, assure that <continuous mode> is switched on and <modulation> switched off.

Compensate for external RF cable and test jig losses.

Make sure that the <Input Signal Level (dBm)> field is set to -60 [dBm].

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Press the <Start> button in the <Rx Band Filter Compensation> window.

The setup should now look like this:

(The example below shows a screen shot in GSM900!)

Set the RF signal generator as indicated in the pop-up window on the screen.

Press OK.

Continue tuning steps 2 to 9 following the instructions for power level and signal frequency input.

Press OK after each step.

Note the limits as specified in the table below.

Press Save & Continue

Tune the band filters and save its compensation values to the phone memory for each GSM band as described above.

Automatic tuning

A faster and more comfortable method for Band Filter Calibration (BFC) can be performed by the automatic tuning mode. This requires an RF signal generator that can be internally programmed for sweeping, e.g. Agilent E4421B.

Open the window <Rx Band Filter Response Compensation> in Phoenix Service Software as follows:

Select Tuning Alt-U

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Rx Band Filter Response

Compensation Alt-C

Phoenix selects automatically the low band.

Select automatic in the <Tuning mode> in the <Rx Band Filter Response Compensation> window.

Connect the RF signal generator to the antenna port of the test jig respectively the phone.

Assure that modulation is switched OFF and RF power continuously ON.

Compensate for external RF cable and test jig losses.

Make sure that the <Input Signal Level (dBm)> field in the Rx Band Filter Response Compensation window is set to -60 [dBm].

Press Start and the current calibration values from the phone memory are displayed in the col- umn <Measured Level Difference (dB)>.

The window <Tuning step 1 of 3 …> pops up. Set the RF signal generator according the instructions.

The setup should now look like this:

(The example below shows a screen shot in GSM900!)

Press OK for tuning.

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The new tuning values are highlighted in the column <Measured Level Difference (dB)>.

Note the limits as specified in the table below.

Press Save & Continue

Tune the band filters and save its compensation values to the phone memory for each GSM band as described above.

Limits:

The tuned values <Measured Level Difference (dB)> shall not exceed the low and high limits as specified in the table below.

The typical value in the middle of each GSM band shall be approx. 0 dB, if <Rx Calibration> was made correctly in the calibration procedure before.

Channel Number

(as indicated in the < Rx Band Filter Response

Compensation > window)

Meas.

point

First 118 497 497 -6.0 dB +2.0 dB

N1 128 512 512 -3.0 dB +2.0 dB

N2 140 535 537 -3.0 dB +2.0 dB

N3 172 606 586 -3.0 dB +2.0 dB

N4 190 700 661 -2.0 dB +2.0 dB

N5 217 791 736 -3.0 dB +2.0 dB

N6 241 870 794 -3.0 dB +2.0 dB

N7 251 885 810 -3.0 dB +2.0 dB

Last 261 908 835 -6.0 dB +2.0 dB

GSM850 GSM1800 GSM1900 Low High

(of < Measured Level

Limits

Difference >)

RX channel select filter calibration

In the following, the calibration of the Rx channel select filter (BB-filter) inside the RF-ASIC is described. It is performed by internal measuring of a proto-type filter. For this reason, the calibration has to be done only once. No RF signal generator is needed. No GSM band has to be selected in Phoenix.

Rx channel select filter calibration is always the first tuning in the tuning sequence.

Set the operating mode to local mode.

Select Tuning Alt-U

Rx Channel Select Filter

Calibration Alt-H

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The setup should now look like this:

The notch value might not be displayed in later Phoenix versions.

Press Tune and the optimal values are found.

Press Stop, the values are saved to the phone and the calibration has finished.

The results must fulfill the following limits:

Calibration value / Test case Typical Low limit High limit

DTOS I Address Rc / check rx baseband filter DTOS_I [DAC]

DTOS Q Address Rc / check rx baseband filter DTOS_Q [DAC]

BBF I Address BIQUAD I R / check rx baseband filter BIQUAD_IR [DAC]

BBF I Address BIQUAD I C / check rx baseband filter BIQUAD_IC [DAC]

BBF Q Address BIQUAD Q R / check rx baseband filter BIQUAD_QR [DAC]

BBF Q Address BIQUAD Q C / check rx baseband filter BIQUAD_QC [DAC]

Note: In later Phoenix versions the notch calibration might not be applicable anymore.

13 -6 +37

21 -6 +37

TX power level tuning

RM-31 supports GMSK and EDGE mode for the Power amplifier. Therefore, the power level tuning must be carried out for both modes in each band.

It is strongly recommended to use the Phoenix <Auto-Tune> capability. The functionality of it is described in chapter “Fully automatic Calibration, Tuning & Measurement by Phoenix <Auto-Tune>”.

It is strongly recommended to use TXP as external trigger for all TX tunings. External triggering gives the following advantages:

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• trigger for spectrum analyzer (gated sweep)

• trigger for oscilloscope

• trigger for power meter (avoid exchanging of attenuator and getting better accuracy in power measurements)

Nevertheless, manual tuning is described below. It has to be carried out in all three bands and both modes (EDGE and GMSK).

Note: TX Power Tuning must be done with a peak power meter, e.g. Anritsu model ML2408A with Anritsu Peak Power Sensor MA2442A and a suitable attenuator.

The use of the built-in power meter of GSM testers is likely to cause larger errors than the use of a dedicated power meter and might cause miss tuning so that the phone might be not compliant with the GSM specifications.

Only bold printed values will be tuned. Those values may differ from version to version, please rely on latest Phoenix version running on your PC.

Set power supply voltage Vcc = 3.6V !

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Tx power level tuning GSM850 in GMSK mode

Tuning of GSM850 and GSM900 work in the same manner, only band settings are different.

Set the operating mode to local mode.

Select Tuning

TX Power Level Tuning

Wait until the TX Power Level Tuning window pops up.

Connect a calibrated power meter to the RF connector of the phone.

Press <Start>

On the popped up window press ok

The setup should now look like this:

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