Nokia 6020b Service Manual 04 rm31 servtools
Nokia Customer Care
4 - Service Tools
Issue 1 03/2005 COMPANY CONFIDENTIAL
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
Nokia Customer Care 4 - Service Tools
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2 COMPANY CONFIDENTIAL Issue 1 03/2005
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
4 - Service Tools Nokia Customer Care
Table of Contents
Page No
Service Tools....................................................................................................... 5
List of service tools ............................................................................................ 5
JVB-1 Docking Station with DA-16 Docking Station Adapter............................. 7
DA-16 Docking Station Adapter ......................................................................... 8
SA-25 Antenna Coupler ..................................................................................... 9
SF-17 CCS POS Flash Adapter....................................................................... 14
MJ-22 Module Repair Jig ................................................................................. 15
RJ-66 Soldering Jig.......................................................................................... 18
SS-42 Camera Removal Tool .......................................................................... 19
ST-11 PA Rework Stencil ................................................................................ 20
Rework procedure............................................................................................ 21
RJ-46 Antenna Switch Rework Jig................................................................... 23
ST-15 / ST-31 Antenna Switch Solder Paste Stencil ....................................... 23
FPS-8 Flash Prommer ..................................................................................... 24
FPS-11 Multiprommer...................................................................................... 25
ACF-8 Universal Power Supply ....................................................................... 25
FLC-2 DC Cable .............................................................................................. 26
AXS-4 Service Cable ....................................................................................... 26
XCS-1 Service Cable ....................................................................................... 27
SW Security Device PKD-1.............................................................................. 27
FLS-4S POS (Point Of Sale) Flash Device (Sales Pack) ............................... 28
PCS-1 Power Cable......................................................................................... 28
CA-41 Power Supply Cable ............................................................................. 29
XRF-1 RF Cable .............................................................................................. 29
DAU-9S MBUS Cable ...................................................................................... 30
SCB-3 DC Cable.............................................................................................. 30
XCS-4 Modular Cable ...................................................................................... 31
CA-5S Service Battery Cable........................................................................... 31
CA-10DS Bi-directional Parallel Cable............................................................. 33
DAU-9T Service Cable..................................................................................... 33
Issue 1 03/2005 COMPANY CONFIDENTIAL 3
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
Nokia Customer Care 4 - Service Tools
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4 COMPANY CONFIDENTIAL Issue 1 03/2005
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
4 - Service Tools Nokia Customer Care
Service Tools
■ List of service tools
The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-31, refer to various set-ups.
Type
Designator
Programme Specific Tools
MJ-22 Module Jig
SF-17 POS flash adapter
DA-16 Docking Station Adapter
SA-25 RF coupler
RJ-66 PWB Soldering Rework Jig
ST-11 uPA Solder Paste Stencil
RJ-46 Antenna Switch Rework Jig
ST-15 Antenna Switch Solder Paste Stencil (BOM2)
ST-31 Antenna Switch Solder Paste Stencil (BOM1)
Common Service Tools
RJ-21 uPA Rework Jig
Description
SS-42 Camera removal tool (replaces SRT-10)
JBV-1 Docking Station
FLS-4S POS flash dongle E&A
FLS-4S POS flash dongle APAC
FLS-4S POS flash dongle US
FPS-8 Flash Box
XCS-1 Service Cable
XCS-4 Service Cable
PCS-1 Power Supply Cable
CA-41 Power Supply Cable
CA-5S Service Battery Cable
DAU-9S Service Cable
Issue 1 03/2005 COMPANY CONFIDENTIAL 5
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
Nokia Customer Care 4 - Service Tools
Type
Designator
XRF-1 RF-MEAS. CABLE/DCS1900
FPS-11 Multiprommer
ACF-8 Universal Power supply
AXS-4 D9-D9 serial cable
FLC-2 DC cable
CA-10DS Bi-directional parallel cable
PKD-1 Software protection key
SCB-3 DC-Cable
SPS-2 Solder paste spreader
DAU-9T Service cable (for testing phone with Xpress-on
funshell)
Programme Specific Service Tool spare parts
10pcs 2A fuse for MJ-22 module jig
Description
10pcs Test pins for MJ-22 module jig
10pcs Test pins for MJ-22 module jig
1pc Wing screw M3x20 for MJ-22 module jig
10pcs Test pins for SF-17 POS flash adaptor
10pcs Flash interface pins for DA-16 docking station adaptor
10pcs SIM interface pins for DA-16 docking station adaptor
6 COMPANY CONFIDENTIAL Issue 1 03/2005
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
4 - Service Tools Nokia Customer Care
■ JVB-1 Docking Station with DA-16 Docking Station Adapter
The JVB-1 docking station has been designed for calibration and software update use. The DA16 docking station adapter makes signal connections to the phone. JVB-1 and DA-16 are used
as one unit.
JVB-1 main electrical functions include the following:
• adjustable VBATT calibration voltage, current measurement limit voltage
“VCHAR”, current measurement calibration “ICHAR”
• adjustable ADC calibration voltage via BTEMP and BSI signal
• BTEMP and BSI calibration resistor
• signals from FBUS to the phone via parallel jig
• control via FBUS or USB
• Flash OK/FAIL indication
In calibration mode JVB-1 is powered by external power supply 11-16V DC. In flashing power
for the phone can be taken from FPS-8 or external power supply 11-16V DC.
Issue 1 03/2005 COMPANY CONFIDENTIAL 7
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
Nokia Customer Care 4 - Service Tools
■ DA-16 Docking Station Adapter
Docking station adapter for assembled RM-31 phones. The docking station adapter supports
testing, flashing, energy management calibration. If used in conjunction with the RF-coupler
SA-25, also RF function testing is possible.
Features include:
• compatible for JBV-1
• easy phone attachment and detachment
• reliable phone locking
• switch for reliable detection of phone attachment
• replaceable test pins
• internal SIM holder with interface to phone SIM reader
Spare parts:
• Flash interface pins (10pcs)
• SIM interface pins (10pcs)
View of DA-16
8 COMPANY CONFIDENTIAL Issue 1 03/2005
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RM-31
4 - Service Tools Nokia Customer Care
■ SA-25 Antenna Coupler
RF antenna coupler for use with the docking station adapter (DA-16).
Extends the docking station adapter to allow RF function tests in GSM bands 850, 900, 1800
and 1900 MHz.
Features include:
• easy attachment to DA-16 without use of tools
• reliable RF connection to phone module under test
• low attenuation and small “ripple” over the width of each GSM band
View of SA-25
Issue 1 03/2005 COMPANY CONFIDENTIAL 9
Copyright © 2005 Nokia. All Rights Reserved.
RM-31
Nokia Customer Care 4 - Service Tools
Installing instructions for RF coupler to docking station adapter
Open the housing by pressing the housing apart. Now you can remove the bottom plate of the
docking station adapter.
10 COMPANY CONFIDENTIAL Issue 1 03/2005
Copyright © 2005 Nokia. All Rights Reserved.
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