Nokia Customer Care
5 - Disassembly Instructions
Issue 1 01/2005 COMPANY CONFIDENTIAL
Copyright © 2005 Nokia. All Rights Reserved.
RM-30
Nokia Customer Care 5 - Disassembly Instructions
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2 COMPANY CONFIDENTIAL Issue 1 01/2005
Copyright © 2005 Nokia. All Rights Reserved.
RM-30
5 - Disassembly Instructions Nokia Customer Care
Table of Contents
Page No
Disassembly Instructions................................................................................... 5
General requirements........................................................................................ 5
Detailed disassembly instructions...................................................................... 6
Dome Sheet Placement .................................................................................... 11
Cleaning........................................................................................................... 11
Placing the dome sheet to the light guide........................................................ 11
Placing the light guide assembly onto the PWB .............................................. 13
Reassembly ....................................................................................................... 14
Issue 1 01/2005 COMPANY CONFIDENTIAL 3
Copyright © 2005 Nokia. All Rights Reserved.
RM-30
Nokia Customer Care 5 - Disassembly Instructions
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4 COMPANY CONFIDENTIAL Issue 1 01/2005
Copyright © 2005 Nokia. All Rights Reserved.
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5 - Disassembly Instructions Nokia Customer Care
Disassembly Instructions
■ General requirements
Use the correct ESD protection before handling the RM-30 product.
Use gloves to handle the RM-30 product.
Required tools:
• torx 6 screwdriver, for disassembly
• torx 6 torque-driver, set to 28Ncm torque for reassembly
• slotted screwdriver
• tweezers
• SS-42 camera removal tool
• SRT-6 opening tool
• DC-plug
Note: When shielding lids are removed from the shielding frames of the PWB, new lids
must be used in order to close the shielding properly. It is not allowed to re-use the removed ones.
Issue 1 01/2005 COMPANY CONFIDENTIAL 5
Copyright © 2005 Nokia. All Rights Reserved.
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Nokia Customer Care 5 - Disassembly Instructions
■ Detailed disassembly instructions
Needed tools for disassembly.
Remove the C-cover and protect the camera
window.
Protect the window with a plastic film.
Unlock the side snaps with SRT-6 when opening the A-cover.
Also protect the inner side of the window with a
protective film.
6 COMPANY CONFIDENTIAL Issue 1 01/2005
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Remove the keymat.
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5 - Disassembly Instructions Nokia Customer Care
Unscrew the six Torx Plus® size 6 screws. For
assembly, the reverse order and a Torx Plus
®
driver with a torque of 28Ncm has to be used.
Carefully open the LCD connector. Do not
damage the LCD connector.
Take the engine module from the B-cover.
Remove the UI shield assy with the LCD module.
Lever out the LDC module from the UI shield. Protect the LCD Module with a protective film.
Issue 1 01/2005 COMPANY CONFIDENTIAL 7
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Nokia Customer Care 5 - Disassembly Instructions
Separate the light guide assy from the engine
module. Do not use the SRT -6 on the right side
to avoid damaging underneath components.
Use a slotted screwdriver as a lever to open
the camera shield.
Now, take away the light guide assy.
Use the SS-42 to unlock the camera module
carefully. Note the guide pin when assembling.
Place the removal tool as shown and unlock
the snaps on both sides.
Remove the DC-jack with a DC-plug.
8 COMPANY CONFIDENTIAL Issue 1 01/2005
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Shift the SS-42 over the camera module and
pull it up.
Remove the microphone with tweezers.
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5 - Disassembly Instructions Nokia Customer Care
Lever out the vibra motor.
Remove the volume key.
Remove the PDC key.
First unlock this side of the IHF lid with SRT-6.
Now, unlock the othe r side and remove the IHF
lid.
Release the IHF speaker carefully with a slotted screwdriver. Always use a new speaker
adhesive when assembling.
Issue 1 01/2005 COMPANY CONFIDENTIAL 9
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Note that the IHF net stays in place during disassembly.
RM-30
Nokia Customer Care 5 - Disassembly Instructions
Note: It is not possible to disassemble the power actuator without damaging it. The power actuator is the same material as B-cover.
Note: If a new B-cover is used, a torque setting of 28Ncm and speed in the range of 400 - 600
rpm is required to cut the new thread.
Caution: The display connector is fragile. Movement of the display module/UI shield assembly
can damage the solder joints of connector on the display module or phone PWB. Ensure it is
held in place during unscrewing and screwing.
10 COMPANY CONFIDENTIAL Issue 1 01/2005
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5 - Disassembly Instructions Nokia Customer Care
Dome Sheet Placement
Since the dome sheet has to be removed before every soldering process a new dome sheet
needs to be placed between the PWM and light guide.
Note: In some regions the light guide assembly (which includes the ligh t guide, the meta l frame
and the domesheet) will be replaced as one part (this is the preferred procedure). The description below is needed, when the domesheet needs to be replaced separately, which is not the
preferred procedure.
■ Cleaning
The PWB needs to be cleaned and all remaining material from the old dome sheet needs to be
removed. In some regions there is the possibility to exchange the dome sheet separately (no t
together with the light guide assembly), then the light guide needs to be cleaned as well.
■ Placing the dome sheet to the light guide
The dome sheet is delivered on transparency foil. First step is to remove th e dome sheet from
the foil, where you need to ensure that the complete dome sheet is lifted and the protecting foil
on the other side of the dome sheet still sticks on the dome sheet. Please see picture below:
Protecting foil will
stick on dome sheet
All dome sheet parts
are lifted.
(Nothing sticks on
the bottom foil.)
Issue 1 01/2005 COMPANY CONFIDENTIAL 11
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Nokia Customer Care 5 - Disassembly Instructions
Place the dome sheet onto the cleaned light guide and press them firmly together.
Take care, that the holes of the domesheet align exactly with the holes on the light-guide.
12 COMPANY CONFIDENTIAL Issue 1 01/2005
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5 - Disassembly Instructions Nokia Customer Care
■ Placing the light guide assembly onto the PWB
In some regions there is the possibility to order the light guide assembly including the dome
sheet. In any case the protecting foil needs to be carefully removed from the dome sheet.
Then place the assembly to the PWB and press it firmly together.
Note: It is very important to press the light guide assembly and the PWB properly together at any
point. If some points are not pressed properly together dust and humidity will sneak between
PWB and dome sheet and will cause corrosion, which lead usability problems and to a defect
which might lead to a total loss of the phone.
Now you can be continue with the assembly procedure.
Issue 1 01/2005 COMPANY CONFIDENTIAL 13
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Nokia Customer Care 5 - Disassembly Instructions
Reassembly
Reassembly should be in reverse order to disassembly unless otherwise stated.
14 COMPANY CONFIDENTIAL Issue 1 01/2005
Copyright © 2005 Nokia. All Rights Reserved.
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