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Nokia Customer Care
6015/6015i/6016i/6019i (RH-55),
6012 (RM-20) Series Transceivers
Disassembly/Assembly
Issue 1 - Revision 002 09/2004 Company Confidential ©2004 Nokia Corporation
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Disassembly/Assembly Nokia Customer Care
Contents Page
Safety Information......................................................................................................................................... 3
ESD Protection .............................................................................................................................................3
Disassembly Instructions.............................................................................................................................. 4
1. Remove the Battery Cover (B-cover) ................................................................................................4
2. Remove the A-cover ..............................................................................................................................5
3. Remove the Screws ................................................................................................................................5
4. Remove the LCD Assembly ...................................................................................................................6
5. Separate the PWB from the D-cover Assembly ............................................................................. 6
6. Remove the Power Button ...................................................................................................................7
7. Remove the PIFA Antenna ....................................................................................................................7
8. Remove the Headset Jack from the PIFA Antenna ........................................................................7
9. Remove the Whip Antenna ..................................................................................................................8
10. Removing the DC Jack, Vibra Motor, and Microphone ..............................................................8
11. Disassembling the LCD Module ........................................................................................................9
Assembly Instructions ................................................................................................................................ 11
1. Assemble the Whip Antenna .............................................................................................................11
2. Assemble the Microphone ..................................................................................................................11
3. Assemble the DC Jack ..........................................................................................................................12
4. Assemble the Vibra Motor ..................................................................................................................12
5. Assemble the PIFA Antenna ...............................................................................................................12
6. Assemble the Headset Jack ................................................................................................................13
7. Assemble the Power Button ..............................................................................................................13
8. Assemble the PWB ................................................................................................................................14
9. Assemble the LCD Display ..................................................................................................................15
10. Secure the Screws ..............................................................................................................................15
11. Assemble the Type Label ..................................................................................................................16
12. Assemble the A-Cover .......................................................................................................................17
13. Assemble the B-Cover .......................................................................................................................17
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Nokia Customer Care Disassembly/Assembly
Safety Information
Adhere to the following guidelines when assembling and disassembling the phone.
•QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
• ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible
products.
• CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety
instructions. Do not connect incompatible products.
ESD Protection
Nokia requires that phone repair centers have sufficient ESD protection against static
electricity when servicing cellular phones. Use the following guidelines:
• A cellular phone that is ready for use can be handled normally without ESD
protection. The battery can be replaced in normal conditions of use.
• Use ESD protection when replacing a color cover, except for the phone covers
which can be replaced by the customer.
• All electronic parts of the phone, including the display, are susceptible to ESD.
Resistors also can be damaged by static electricity discharge.
• All ESD-sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
• Every repair action involving opening the phone or handling the phone
components must be done under ESD protection.
• ESD-protected spare part packages MUST NOT be opened/closed outside an EPA.
For more detailed information about ESD protection and EPAs, contact your local Nokia
Customer Care representative.
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Disassembly Instructions
Use the following steps to disassemble the phone.
1. Remove the Battery Cover (B-cover)
A. Turn the phone off.
B. Push down on the release button, and slide the B-cover away from the phone.
B-cover
Release button
C. Remove the battery.
Slide the B-cover
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2. Remove the A-cover
While squeezing the sides of the D-cover at the snap locations, separate the bottom of
the A-cover from the D-cover.
D-cover
Snaps
A-cover
3. Remove the Screws
The D-cover screw bosses do not have threads; the threads are created using selfthreading screws at the factory when the phone is assembled the first time. It is very
important that when the phone is disassembled and reassembled, the original threads in
the D-cover screw bosses are re-used.
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4. Remove the LCD Assembly
Unhook the D-cover snap on one side to free the LCD assembly from the D-cover. Repeat
on the other side and remove the LCD assembly.
Unhook D-cover snaps
(both sides)
5. Separate the PWB from the D-cover Assembly
Carefully grip both sides at the bottom of the PWB and pull up to separate it from the
D-cover guide pin.
Guide pin
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6. Remove the Power Button
7. Remove the PIFA Antenna
Grasp the PIFA antenna and pull up to remove it from the D-cover. Avoid touching the
electrical contacts.
Electrical contacts
8. Remove the Headset Jack from the PIFA Antenna
Unhook the two clasps on either side and grip the jack with tweezers to remove it. Do
not touch the electrical contacts on top of the jack.
Avoid touching electrical contacts
Headset jack
Clasps
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9. Remove the Whip Antenna
Grip the protruding end of the whip antenna and carefully pull it out of the top of the
D-cover.
Whip assembly
10. Removing the DC Jack, Vibra Motor, and Microphone
1. DC Jack - Without touching the connectors, use tweezers to squeeze the sides of
the DC jack and pull up to remove it from the D-cover.
2. Vibra Motor - Use tweezers to squeeze both sides of the vibra motor and pull up
to remove it from the D-cover.
3. Microphone - Without touching the connectors, use tweezers to squeeze the
bottom and top side of the microphone and pull up to remove it from the
D-cover.
2
1
3
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11. Disassembling the LCD Module
A). Disconnect the first two BB spacer snaps.
Apply force to the inside of the BB spacer
behind the snap. Push towards the outside
and then towards the top.
On the back of the
LCD display, unhook
the BB spacer snaps
(both sides).
B). Remove the BB spacer by disconnecting the third snap.
Disconnect the
third snap
C). Remove the UI board.
Slightly lift and then
rotate the UI board
to slide it out.
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D. Remove the speaker (may require tweezers.) If necessary, you can then remove the
speaker gasket.
Speaker
Speaker gasket
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Assembly Instructions
Use the following steps to assemble the phone.
1. Assemble the Whip Antenna
Slide the whip antenna into the hole at the top of the D-cover. Ensure that the key is
lined up and the antenna is fully inserted into the D-cover (you will feel a small click).
Grip here
D-cover
Line up the key way
Whip antenna
2. Assemble the Microphone
Use tweezers to insert the microphone into the D-cover without touching the
connectors.
Avoid touching
the electrical
contacts
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3. Assemble the DC Jack
Use tweezers to grip the sides of the DC jack and place it in the D-cover. Do not touch
the connectors on the top of the jack. Push down on the back of the jack to ensure that
it is securely in place.
Grip here with tweezers
Push here
Avoid touching
the electrical
contacts
4. Assemble the Vibra Motor
Grip the sides of the motor with tweezers and place it in the D-cover. Do not touch the
connectors on the top of the vibra motor. Push down on the top edges of the motor to
ensure that it is securely in place.
Grip with tweezers
5. Assemble the PIFA Antenna
Grip the sides of the PIFA antenna, and place it in the D-cover using the alignment rib at
the top. Do not touch the electrical contacts.
PIFA antenna
Push points
Avoid touching
the electrical
connectors
Alignment rib
Avoid touching
the electrical
contacts
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6. Assemble the Headset Jack
Use tweezers to grip the headset jack above the snap tabs and place the jack in the
D-cover. Do not touch the connectors on the top of the jack. Carefully push down
between the connectors and ensure that the tabs lock into the PIFA antenna snaps.
Grip here using tweezers
7. Assemble the Power Button
Use the alignment pins to place the power button in the slot at the top of the D-cover.
Push point
Snaps
Avoid touching the
electrical contacts
Alignment pins
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8. Assemble the PWB
A). Use the upper guide pin to align the top of the PWB with the D-cover.
Upper guide pin
B). Use the lower guide pin to attach the PWB to the D-cover assembly.
Lower guide pin
C). Ensure that the lower guide pin protrudes through the correct hole in the PWB
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9. Assemble the LCD Display
Without touching the display, attach the LCD display assembly by aligning the lightguide
pins with the D-cover snaps on both sides.
Do not press on the LCD display
Lightguide pins in the D-cover
side snaps (both sides)
10. Secure the Screws
Ensure that the LCD Display Assembly (Step 9) has been properly mounted prior to
securing the screws. Also, the D-cover screw bosses do not have threads; the threads are
created using self-threading screws at the factory when the phone is assembled the first
time. It is very important that when the phone is disassembled and reassembled, the
original threads in the D-cover screw bosses are re-used.
The screw sequence should start with the two center screws, then follow with two
screws at one end (either top or bottom), then finish by tightening the two screws at the
other end:
a. Insert each screw by hand in the screw boss.
b. Use a manual screwdriver to turn the screw counter clockwise one turn until
it feels like it is engaging in the original thread.
c. Turn the screw one turn clockwise to ensure that the screw is on original
thread.
d. After you are certain the screw is in the original thread, you can use an
electric screw driver. Use 21 +/- N*cm (350 RPM max) when securing the
screws.
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Carefully tighten the two middle
screws before tightening the top
and bottom sets.
11. Assemble the Type Label
Insert the type label in the battery compartment of the D-cover as shown below.
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12. Assemble the A-Cover
Snap the A-cover to the phone assembly by aligning the snaps and hooks on both sides
and the top of the assembly.
13. Assemble the B-Cover
Align the B-cover with the slots on the back of the phone assembly, push down, and slide
the B-cover into place.
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