Nokia 6015 Service Manual 08RH55bb

Nokia Customer Care
6015/6015i/6016i/6019i (RH-55),
6012 (RM-20) Series Transceivers

Troubleshooting - Baseband

Issue 1 - Revision 002 09/2004 Company Confidential ©2004 Nokia Corporation
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Troubleshooting - Baseband Nokia Customer Care
Troubleshooting Overview............................................................................................................................ 4
Power Up and Reset ....................................................................................................................................7
Power Up - Power Key............................................................................................................................. 9
Power Up - Charger ................................................................................................................................. 9
Power Up - RTC Alarm.......................................................................................................................... 10
Power Off .....................................................................................................................................................10
Power Consumption and Operation Modes .......................................................................................10
Power Off ................................................................................................................................................. 10
Sleep Mode.............................................................................................................................................. 10
Active Mode ............................................................................................................................................ 11
Charging Mode....................................................................................................................................... 11
Power ............................................................................................................................................................11
Clock Distribution ......................................................................................................................................13
RFClk (19.2 MHz Analog)..................................................................................................................... 13
RFConvClk (19.2 MHz digital) ............................................................................................................ 13
CBUSClk Interface ................................................................................................................................. 14
DBUS Clk Interface................................................................................................................................ 15
SleepCLK (Digital) .................................................................................................................................. 16
SleepCLK (Analog).................................................................................................................................. 16
Flash Programming ...................................................................................................................................17
Connections to Baseband.................................................................................................................... 17
Baseband Power Up .............................................................................................................................. 17
Flash Programming Indication........................................................................................................... 17
Flashing..................................................................................................................................................... 18
Flash Programming Error Codes ........................................................................................................ 20
Charging Operation ...................................................................................................................................21
Battery ...................................................................................................................................................... 21
Charging Circuitry ................................................................................................................................. 22
Charger Detection .....................................................................................................................................22
Charge Control ....................................................................................................................................... 23
Audio .............................................................................................................................................................23
Display and Keyboard ...............................................................................................................................24
BB Test Points .............................................................................................................................................24
Top View................................................................................................................................................... 25
Bottom View............................................................................................................................................ 26
GPS Module (6015i/6016i/6019i) .........................................................................................................27
GPS Test Points ..........................................................................................................................................28
Top Troubleshooting Map ........................................................................................................................29
Phone is Totally Dead ...............................................................................................................................31
Flash Programming Does Not Work .....................................................................................................32
Phone is Jammed .......................................................................................................................................34
Charger Faults ................................................................................................................
Audio Faults ................................................................................................................................................37
Earpiece .................................................................................................................................................... 37
Microphone ............................................................................................................................................. 38
IHF.............................................................................................................................................................. 39
Vibra .......................................................................................................................................................... 40
............................36
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Display Faults ..............................................................................................................................................41
Keypad Faults .............................................................................................................................................43
Power Key ................................................................................................................................................ 43
UI Modules............................................................................................................................................... 44
GPS ................................................................................................................................................................45
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Troubleshooting Overview

The baseband module for the 6015/6015i/6015i/6019i, and 6012 transceivers include the following:
Model Type Technology Memory
6012 RM-20 Analog and CDMA IS2000 Discrete
Flash: 64 Mb SRAM: 4 Mb
6015 RH-55 Analog and CDMA IS2000 Discrete
Flash: 64 Mb SRAM: 4 Mb
6015i RH-55 Analog and CDMA IS2000 Combo
Flash: 64 Mb SRAM: 16 Mb
6016i RH-55 Analog and CDMA IS2000 Combo
Flash: 64 Mb SRAM: 16 Mb
6019i RH-55 Analog and CDMA IS2000 Combo
Flash: 128 Mb SRAM: 16 Mb
Frequency (MHz)
800 No
800/1900 No
800/1900 Yes
800/1900 Yes
800/1900 Yes
GPS Module
The baseband consists the following main Application Specific Integrated Circuits (ASICs):
Universal Energy Management (UEM)
Universal Phone Processor (UPP)
FLASH and SRAM memory
The baseband architecture is based on the DCT4 Universe engine and supports a power­saving function called sleep mode. Sleep mode shuts off the VCTCXO, which is used as a system clock source for both the RF and the baseband. The phone awakens by a timer running from this 32 kHz clock. The sleep time is determined by network parameters. During the sleep mode, the system runs from a 32 kHz crystal. The phone enters sleep mode when both the MCU and the DSP are in standby mode, and the 19.2 MHz Clk (VCTCXO) is switched off.
The 6015/6015i/6015i/6019i, and 6012 support both 2- and 3-DCT3 type wire chargers. However, the 3-type wire chargers are treated as 2-type wire chargers. The UEM ASIC and EM SW control charging.
A BL-6C Li-ion battery is used as the main power source. The BL-6C has a nominal capacity of 1070 mAh.
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Charger
Bottom
Conn.
Sleep Clk
32 KHz
MBus
FBusRx
FBusT
x
Front
End
GPS
UEM
VR1A
VR1B
VR2
VR3
VR4
VR5
VR6
VR7
VCTCXO
19.2 MHz
VBatt
Battery
VIO
VANA
Vflash1
Vflash2
DC/DC
VCORE
VPPPRODTP
CBus DBus
MBus FBus
GenIO
Control
RF
Bus
UHF
SYNTH
Flash
ExtBusC
VR4
SRAM
VIO
ExtBusC
UPP
Core
Audio
LCD/Key_UI
VFlash1
VIO
VBatt
VBatt
Jupiter Batman
PA
VBatt
Figure 1: Baseband power distribution
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Nokia Customer Care Troubleshooting - Baseband

Power Up and Reset

Power up and reset are controlled by the UEM ASIC. The baseband can be powered up in the following ways:
By the Power button, which means grounding the PWRONX pin of the UEM
By connecting the charger to the charger input
By the RTC alarm, when the RTC logic has been programmed to give an alarm
After receiving one of the above signals, the UEM counts a 20ms delay and enters into reset mode. The watchdog starts up, and if the battery voltage is greater than Vcoff+, a 200ms delay starts to allow references (etc.) to settle. After this delay elapses, the VFLASH1 regulator is enabled. Then 500us later the VR3, VANA, VIO, and VCORE are enabled. Finally, the PURX (Power Up Reset) line is held low for 20 ms. This reset (PURX) is fed to the baseband ASIC UPP. Resets are generated for the MCU and the DSP. During this reset phase, the UEM forces the VCTCXO regulator on — regardless of the status of the sleep control input signal — to the UEM.
The FLSRSTx from the ASIC is used to reset the flash during power up and to put the flash in power down during sleep. All baseband regulators are switched on when the UEM powers on. The UEM internal watchdogs are running during the UEM reset state, with the longest watchdog time selected. If the watchdog expires, the UEM returns to the power-off state. The UEM watchdogs are internally acknowledged at the rising edge of the PURX signal in order to always give the same watchdog response time to the MCU.
Figure 2 represents the UEM start-up sequence from reset to power-on modes.
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Reference signal
PwrOnX
Charger Detection
RTC
UEMRSTX
VCORE
VFlash1
VIO
VANA
VR3
19.2MHz Clk
PURX
Sleep Clock
t1 = 20ms
t1 t2 t4t3
t2 = 200ms
Figure 2: UEM start-up sequence
t3 = 500us
t4 = 20ms
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Nokia Customer Care Troubleshooting - Baseband

Power Up - Power Key

When the power key is pressed, the UEM enters the power up sequence. Pressing the power key causes the PWRONX pin on the UEM to be grounded. The UEM PWRONX signal is not part of the keypad matrix. The power key is only connected to the UEM, which means that when pressing the power key, an interrupt is generated to the UPP that starts the MCU. The MCU then reads the UEM interrupt register and notices that it is a PWRONX interrupt. Then the MCU reads the status of the PWRONX signal using the UEM control bus (CBUS). If the PWRONX signal stays low for a specific duration, the MCU accepts this as a valid power on state and continues with the SW initialization of the baseband. If the power on key does not indicate a valid power on situation, the MCU powers off the baseband.

Power Up - Charger

In order to be able to detect and start charging in the case where the main battery is fully discharged (empty) and hence the UEM has no supply (NO_SUPPLY or BACKUP mode of UEM), charging is controlled by START-UP CHARGING circuitry.
Whenever a VBAT level is detected to be below master reset threshold (V charging starts and is controlled by START_UP charge circuitry. Connecting a charger
Figure 3: Power up
MSTR-
),
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forces the VCHAR input to rise above the charger detection threshold (VCH detection charging is started. The UEM generates 100 mA constant output current from
the connected charger's output voltage. The battery’s voltage rises as it charges, and when the VBAT voltage level is detected to be higher than the master reset threshold limit (V
), the START_UP charge is terminated.
MSTR+
Monitoring the VBAT voltage level is done by the charge control block (CHACON). A MSTRX='1' output reset signal (internal to the UEM) is given to UEM's RESET block when VBAT>V
and the UEM enter into the reset sequence.
MSTR+
If VBAT is detected to fall below V It will restart if new rising edge on the VCHAR input is detected (VCHAR rising above
DET+
).
VCH

Power Up - RTC Alarm

If phone is in POWER_OFF mode when an RTC alarm occurs, a wake-up procedure begins. After the baseband is powered ON, an interrupt is given to the MCU. When an RTC alarm occurs during ACTIVE mode, an interrupt is generated to the MCU.

Power Off

DET+
during start-up charging, charging is cancelled.
MSTR-
) and by
The baseband switches into power off mode if any of following occurs:
Power key is pressed
Battery voltage is too low (VBATT < 3.2 V)
Watchdog timer register expires
The UEM controls the power down procedure.

Power Consumption and Operation Modes

Power Off

During power off mode, power (VBAT) is supplied to the UEM, BUZZER, VIBRA, LED, PA and PA drivers. During this mode, the current consumption is approximately 35 uA.

Sleep Mode

In sleep mode, both processors (MCU and DSP) are in stand-by mode. The phone enters sleep mode only when both processors make this request. When the SLEEPX signal is detected low by the UEM, the phone enters SLEEP mode. The VIO and VFLASH1 regulators are put into low quiescent current mode, VCORE enters LDO mode, and the VANA and VFLASH2 regulators are disabled. All RF regulators are disabled during SLEEP mode. When the UEM detects a high SLEEPX signal, the phone enters ACTIVE mode and all functions are activated.
The sleep mode is exited either by the expiration of a sleep clock counter in the UEM or by some external interrupt (a charger connection, key press, headset connection, etc.).
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In sleep mode, the VCTCXO (19.2 MHz Clk) is shut down and the 32 kHz sleep clock oscillator is used as a reference clock for the baseband.
The average current consumption of the phone can vary depending mainly on the SW state. However, the average consumption is about 6 mA in slot cycle 0.

Active Mode

In active mode, the phone is in normal operation; scanning for channels, listening to a base station, and transmitting and processing information. There are several sub-states in the active mode depending on the phone’s present state, such as burst reception, burst transmission, if DSP is working, etc.
In active mode, SW controls the UEM RF regulators: VR1A and VR1B can be enabled or disabled. These regulators work of the UEM charge pump. VSIM can be enabled or disabled and its output voltage can be programmed to be 1.8 V or 3.3 V. VR2 and VR4–VR7 can be enabled, disabled, or forced into low quiescent current mode. VR3 is always enabled in active mode and disabled during sleep mode and cannot be controlled by SW.

Charging Mode

Charging mode can be performed in parallel with any other operating mode. A BSI resistor inside the battery indicates the battery type/size. The resistor value corresponds to a specific battery type and capacity. This capacity value is related to the battery technology.
The battery voltage, temperature, size and charging current are measured by the UEM, and the UEM charging algorithm controls it.
The charging control circuitry (CHACON) inside the UEM controls the charging current delivered from the charger to the battery. The battery voltage rise is limited by turning the UEM switch off when the battery voltage reaches 4.2 V. The charging current is monitored by measuring the voltage drop across a 220 mOhm resistor.

Power

In normal operation, the baseband is powered from the phone's battery. The battery consists of one Lithium-Ion cell. The battery capacity is 1070 mAh.
The UEM ASIC controls the power distribution to the whole phone through the BB and RF regulators excluding the power amplifier (PA) and the DC/DC, which have a continuous power rail directly from the battery. The battery feeds power directly to the following parts of the system:
•UEM
•PA
•DC/DC
Buzzer
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•Vibra
Display and keyboard lights
The UEM is the heart of the power distribution to the phone, which includes all the voltage regulators. The UEM handles power-up hardware functions so the regulators are not powered and the power-up reset (PURX) is not released if the battery voltage is less than 3 V.
The baseband is powered from five different UEM regulators:
Table 1: Baseband Regulators
Regulator
VCORE DC/DC
VIO 150 1.8 Enabled always except during power-off mode
VFLASH1 70 2.78 Enabled always except during power-off mode
VFLASH2 40 2.78 Enabled only when data cable is connected
VANA 80 2.78 Enabled only when the system is awake (off during sleep
VSIM 25 3.0 Enabled during power-up mode and scanning for a SIM
Maximum Current (mA)
300 1.35 The power-up default value is 1.35V. The output voltage is
Vout (V) Notes
selectable: 1.0V/1.3V/1.5V/1.8V.
and power-off modes)
card
Table 2 includes the UEM voltage regulators used by the RF.
Table 2: RF Regulators
Regulator
Maximum Current (mA)
Vout (V) Notes
VR1A 10 4.75 Enabled when the receiver is on
VR1B 10 4.75 Enabled when the transmitter is on
VR2 100 2.78 Enabled when the transmitter is on
VR3 20 2.78 Enabled when SleepX is high
VR4 50 2.78 Enabled when the receiver is on
VR5 50 2.78 Enabled when the receiver is on
VR6 50 2.78 Enabled when the transmitter is on
VR7 45 2.78 Enabled when the receiver is on
A charge pump used by VR1A is constructed around the UEM. The charge pump works with Cbus (1.2 MHz Clk) and gives a 4.75 V regulated output voltage to the RF.
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Clock Distribution

RFClk (19.2 MHz Analog)

The baseband’s main clock signal is generated from the VCTCXO (G501). This 19.2 MHz clock signal is generated at the RF and fed to the UPP’s RFCLK pin and the GPS BB ASIC.

RFConvClk (19.2 MHz digital)

The UPP distributes the 19.2 MHz Clk to the internal processors, DSP, and MCU, where SW multiplies this clock by seven for the DSP and by two for the MCU.
Figure 4: 19.2 MHz analog
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CBUSClk Interface

A 1.2 MHz clock signal is used for CBUS, which is used by the MCU to transfer data between the UEM and UPP.
Figure 5: 19.2 MHz digital
Figure 6: 1.2 MHz CBUS clock signal
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