Nokia 5120 Service Tools

Page 1
PAMS Technical Documentation
NSC-1 Series Transceivers
Service Tools
Issue 3 03/99
Page 2
NSC-1
PAMS
Technical Documentation
AMENDMENT RECORD SHEET
Amendment Number
Date Inserted By Comments
Issue2 03/99 OJuntunen Dummy Battery BTD3 added
amendment sheet updated repaginated
Page 2
Issue 3 03/99
Page 3
PAMS
NSC-1
Technical Documentation

CONTENTS

Battery Adapter BDC-3 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BDC-3 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Battery BBD-3 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BBD-3 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dummy Battery BTD-3 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BTD-3 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Module Jig JBT-1 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBT-1 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page No
Module Jig JBS-19 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBS-19 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Loading Adapter FLA-5 (Sales Pack) 10. . . . . . . . . . . . . . . . . . . . . . .
Product Code 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLA-5 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Prommer FPS-4S (Sales Pack) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FPS-4S 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Box TDF-4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of TDF-4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Audio Box JBA-4 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBA-4 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Cable SCH-5 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCH-5 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio Cable ADS-1 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product code 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of ADS-1 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Cable SCH-6 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCH-6 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Issue 3 03/99
Page 3
Page 4
NSC-1
PAMS
Modular Cable XCM-1 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XMS-1 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D15-D15 Cable AXS-5 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS-5 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Cable PCC-1B 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PCC-1 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Cable SCB-3 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCB-3 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cable PCS-1 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PCS-1 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Documentation
External Antenna Cable XRC-1B 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XRC-1B 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Flash Cable FLC-5 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLC-5 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Flash Cable FLE-5 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLC-5 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU-9S 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DAU-9S 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU-9P 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DAU-9P 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular T-adapter 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 4
View of Modular T-adapter 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SW Security Device PKD-1 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SW Security Device 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Issue 3 03/99
Page 5
PAMS
NSC-1
Technical Documentation

Battery Adapter BDC-3

The Battery Adapter BDC-3 is used along with an external battery capacity meter to check battery capacity. Note that Li-ion batteries have an internal protection circuit to prevent deep discharge.

Product Code

Battery Adapter BDC-3: 0770083

View of BDC-3

Issue 3 03/99
Page 5
Page 6
NSC-1
PAMS

Service Battery BBD-3

The Service Battery BBD-3 is used in place of the phone’s normal battery during service, to supply a controlled operating voltage to the phone for current and charger calibration, and is also required when flashing the phone.
Note that the cable SCB-3 (0730114) is also required for charger calibration.

Product Code

Service Battery BBD-3: 0775071

View of BBD-3

Technical Documentation
Page 6
Issue 3 03/99
Page 7
PAMS
NSC-1
Technical Documentation

Dummy Battery BTD-3

The Service Battery BTD-3 is used in place of the phone’s normal battery during service, to supply a maximal operating voltage to the phone also in AMPS mode.

Product Code

Service Battery BTD-3: 0670280

View of BTD-3

Issue 3 03/99
Page 7
Page 8
NSC-1
PAMS

Light Module Jig JBT-1

The Light Module Jig JBT-1 is used for component level repair of the system/RF module. *

Product Code

Light Module Jig JBT-1: 0770109

View of JBT-1

Technical Documentation
Page 8
*) Connect the External antenna cable XRC-1B, service Cable SCH-5, and the DC Cable PCS-1 to the JBT-1 jig. The service cable SCH-5 can be replaced by the DAU-9P cable.
Note: The nominal supply voltage for JBT-1 is +3.6 V.
The supply voltage must not exceed +5.0 V.
Issue 3 03/99
Page 9
PAMS
NSC-1
Technical Documentation

Module Jig JBS-19

The Module Jig JBS-19 is used for repair of both system/RF and UIF modules. *

Product Code

Light Module Jig JBS-19: 0770098

View of JBS-19

*) Connect the External antenna cable XRC-1B, service Cable SCH-5, and the DC Cable PCS-1 to the JBS-19 jig. The service cable SCH-5 can be replaced by the DAU-9P cable.
Note: The nominal supply voltage for JBS-19 is +3.6 V.
Issue 3 03/99
The supply voltage must not exceed +5.0 V.
Page 9
Page 10
NSC-1
PAMS

Flash Loading Adapter FLA-5 (Sales Pack)

The Flash Loading Adapter FLA-5 is used with the Service Battery BBD-3 and Service Cable SCH-5. Power is supplied to FLA-5 from the Flash Security Box TDF-4 via the DC cable PCC-1B, (The PCC-1B cable can be replaced with a Travel Charger ACH-6), and is connected to the Flash Prommer FPS-4S with the cable AXS-5.
The sales pack includes:
- Flash Loader Adapter FLA-5 0770085
- Service cable SCH-5 0730098
- D15 - D15 Cable AXS-5 0730091
- Installation software for FPS-4 8400041

Product Code

Flash Loading Adapter FLA-5: 0080178

View of FLA-5

Technical Documentation
Page 10
Issue 3 03/99
Page 11
PAMS
NSC-1
Technical Documentation

Flash Prommer FPS-4S (Sales Pack)

The Flash Prommer FPS-4S is used to update the main software of the phone. Updating is done by first loading the new MCU software from the PC to the flash prommer, and then loading the new SW from the prommer to the phone. When updating more than one phone in succession, the MCU software only needs to be loaded to the prommer once.
The sales pack includes:
- Charger ACL-3E 0680015
- Printer Cable 0730029
- D9 - D9 Cable AXS-4 0730090
- Installation software for FPS-4 8400041

Product Code

Flash Prommer FPS-4S: 0080178

View of FPS-4S

Issue 3 03/99
Page 11
Page 12
NSC-1
PAMS

Security Box TDF-4

The Security Box TDF-4 is required for updating MCU software, and infra red testing.
Note1: TDF-4 is delivered in de-activated mode. Fill in the enclosed
Activation Request Form, and fax to NMP Salo to get the activation code
Note2: The infra red module JLP-1 is not included in the TDF-4 sales
package

Product Code

Security Box TDF-4: 0770106

View of TDF-4

Technical Documentation
Page 12
Issue 3 03/99
Page 13
PAMS
NSC-1
Technical Documentation

Service Audio Box JBA-4

The Service Audio Box JBA-4 is used between the Service Cable SCH-5, MBUS Cable DAU-9S, and Audio Cable ADS-1.

Product Code

Service Audio Box JBA-4: 0770094

View of JBA-4

Issue 3 03/99
Page 13
Page 14
NSC-1
PAMS

Service Cable SCH-5

The Service Cable SCH-5 is used between the phone and Service Audio Box JBA-4 (or modular T-adapter. It is also used between the phone and the Flash Loading Adapter FLA-5.

Product Code

Service Cable SCH-5: 0730098

View of SCH-5

Technical Documentation
Page 14
Issue 3 03/99
Page 15
PAMS
NSC-1
Technical Documentation

Audio Cable ADS-1

Audio cable is an adapter routing AF signals (MIC/EAR) from 8 pin modular connector to two BNC connectors. It is used to connect JBA-4, SCH-5, and DAU-9S.

Product code

Audio Cable ADS-1: 0730011

View of ADS-1

Issue 3 03/99
Page 15
Page 16
NSC-1
PAMS

Warranty Cable SCH-6

The Warranty cable SCH-6 is used to connect two phones, and enables transfer of data (stored numbers etc.) from one phone to another.

Product Code

Warranty Cable SCH-6: 0730099

View of SCH-6

Technical Documentation
Page 16
Issue 3 03/99
Page 17
PAMS
NSC-1
Technical Documentation

Modular Cable XCM-1

The modular Cable XCM-1 is a standard 1m long 8-core flat cable with male modular-8 connectors in both ends.

Product Code

Modular Cable XMS-1 4626131

View of XMS-1

Issue 3 03/99
Page 17
Page 18
NSC-1
PAMS

D15-D15 Cable AXS-5

The D15-D15 Cable AXS-5 is used to connect two 15 pin D connectors. e.g. between FLA-5 and FPS-4S.

Product Code

D15-D15 Cable AXS-5: 0730091

View of AXS-5

Technical Documentation
Page 18
Issue 3 03/99
Page 19
PAMS
NSC-1
Technical Documentation

DC Cable PCC-1B

The DC Cable PCC-1B is used e.g. to connect FLA-5 and TDF-4.

Product Code

DC Cable PCC-1B: 0770053

View of PCC-1

Issue 3 03/99
Page 19
Page 20
NSC-1
PAMS

DC Cable SCB-3

The DC Cable SCB-3 is used to connect the Service Battery to the charger connection Vin of the phone when doing the charger calibration service procedure.

Product Code

DC Cable SCB-3: 0730114

View of SCB-3

Technical Documentation
Page 20
Issue 3 03/99
Page 21
PAMS
NSC-1
Technical Documentation

Power Cable PCS-1

The Power Cable PCS-1 is used to connect the module jigs JBT-1 and JBS-19 to an external power supply.

Product Code

Power Cable PCS-1: 0730012

View of PCS-1

Issue 3 03/99
Page 21
Page 22
NSC-1
PAMS

External Antenna Cable XRC-1B

The External Antenna Cable is used to connect the transceiver to measuring equipment during servicing.
Note: Typical attenuation at 900 MHz is 0.7 dB.
Typical attenuation at 1800 MHz is 0.9 dB.

Product Code

External Antenna Cable XRC-1B: 0730128

View of XRC-1B

Technical Documentation
Page 22
Issue 3 03/99
Page 23
PAMS
NSC-1
Technical Documentation

Light Flash Cable FLC-5

Product Code

Light Flash Cable FLC-5: 0081263

View of FLC-5

The sales package includes:
Sales Package Type Designation of parts NMP Code
FLC-5 0081263
Issue 3 03/99
Table 1. Sales package
FLC-5 0770107
XCM-1 4626131
Light Flash SW 0774094
Page 23
Page 24
NSC-1
PAMS

Light Flash Cable FLE-5

The Easy Flash Adapter FLE-5 is used for flash memory updating

Product Code

Light Flash Cable FLE-5: 0770147

View of FLC-5

Technical Documentation
Page 24
The sales package includes the FLE-5 cable, a diskette, which includes the PC SW that is used in the PC and modular 8 cable, XCM-1.
Sales Package Type Designation of parts NMP Code
FLE-5
FLE-5 0770147
XCM-1 4626131
SW diskette
Issue 3 03/99
Page 25
PAMS
NSC-1
Technical Documentation

MBUS Cable DAU-9S

The MBUS Cable DAU-9S has a modular connector, and is used with the service Audio Box JBA-4, or a modular T-adapter.

Product Code

MBUS Cable DAU-9S: 0730108

View of DAU-9S

Issue 3 03/99
Page 25
Page 26
NSC-1
PAMS

MBUS Cable DAU-9P

The MBUS Cable DAU-9P has a phone system connector, and is used between the phone and external devices.

Product Code

MBUS Cable DAU-9P: 0730109

View of DAU-9P

Technical Documentation
Page 26
Issue 3 03/99
Page 27
PAMS
NSC-1
Technical Documentation

Modular T-adapter

The modular T-adapter is a suitable branching unit to provide the needed parallel modular connections.

Product Code

Modular T-adapter: 4626134

View of Modular T-adapter

Issue 3 03/99
Page 27
Page 28
NSC-1
PAMS

SW Security Device PKD-1

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Whitout the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed.
Caution: Make sure thet you have switched off the PC and the printer before making connections!
Caution: Do not connected the PKD-1 to the serial port. You may damage your PKD-1!

Product Code

SW Security Device PKD-1: 0750018

View of SW Security Device

Technical Documentation
Page 28
Issue 3 03/99
Loading...