Nokia 5110 Service manual level 2

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Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 14.02.2003

SQX 00591-en DJk

nokia

5100

NPM-6

SERVICE MANUAL

Service Level 1&2

Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

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Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 5100. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

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Table of content

1. EXPLODED VIEW........................................................................................................................................... 4

2. SPARE PARTS LIST........................................................................................................................................ 5

3. INFRARED GONOGO TEST.......................................................................................................................... 8

4. SW-UPDATE ..................................................................................................................................................... 9

5. GENERAL REPAIR INFORMATION ........................................................................................................ 10

6. DISASSEMBLY INSTRUCTIONS (ALSO SEE VIDEO CLIPS) ............................................................. 11

7. EXCHANGE OF SYSTEM CONNECTOR ................................................................................................. 13

8. EXCHANGE OF BATTERY CONNECTOR .............................................................................................. 14

9. QUICK TROUBLE SHOOTER PART1....................................................................................................... 15

10. QUICK TROUBLE SHOOTER PART2................................................................................................... 16

11. QUICK TROUBLE SHOOTER PART3................................................................................................... 17

12. ESD PROTECTION REQUIREMENTS.................................................................................................. 18

13. SERVICE NOTES....................................................................................................................................... 19

14. GONOGO TESTER .................................................................................................................................... 20

15. BATTERY TESTER ................................................................................................................................... 20

Change History

OriginatorStatus Version No. Date Comments

DJk Draft 0.1 24.11.2002 Initial draft DJk Draft 0.2 28.012003 SPL included DJk Approved

1.0 14.02.2003 Approval

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1. EXPLODED VIEW

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts

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Confidential

10.02.2003

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

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2. SPARE PARTS LIST

ITEM/

CIRCUIT REF.

I004 6 6150099 SCREWS

1 I005 1 XXXXXXX LCD I006 1 XXXXXXX UI BOARD ASSY I007 1 9470283 EARPICECE GASKET I008 1 5140251 EARPIECE

I010 1 6800055 VIBRA MOTOR

1 I017 1 XXXXXXX CONNECTOR I018 1 XXXXXXX DC-JACK I019 1 XXXXXXX MICROPHONE

I020 1 9458473 BATTERY-COVER

QTY PART NO PART NAME

9458503 UI MODULE ASSY (I005-I008)

5400257 CONNECTOR ASSY (I017-I019)

SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

CIRCUIT REF.

S300 5200025 SM TACT SW SIDE TRAVEL 0.2 MM S301 5200025 SM TACT SW SIDE TRAVEL 0.2 MM S302 5200025 SM TACT SW SIDE TRAVEL 0.2 MM V318 4860321 LED LWY87C-S2T2-1 >224 WHITE SMD2 V319 4860315 LED LWY87C-S2T2-1 >224 WHITE SMD2 X100 5409253 SM BATTERY CONN 3POL SPR 12V 2A F100 5119019 SM FUSE F 1.5A 32V G300 4700131 CELL CAPACITOR 0.01MAH 3V3

QTY PART NO PART NAME

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VARIANT PARTS

ITEM/

CIRCUIT REF.

I001 1 9458884 A-SHELL ASSEMBLY DARK GREY I001 1 9458885 A-SHELL ASSEMBLY GREEN I002 1 9458890 B-SHELL ASSEMBLY DARK GREY I002 1 9458891 B-SHELL ASSEMBLY GREEN I003 1 9458517 PRINTED KEYMAT LATIN I003 1 9790847 PRINTED KEYMAT ARABIC I003 1 9790851 PRINTED KEYMAT CYRILLIC I003 1 9790852 PRINTED KEYMAT GREEK I003 1 9790853 PRINTED KEYMAT HEBREW

QTY PART NO PART NAME

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SWAP UNITS

QTY PART NO PART NAME

0076462 NPM-6 N5100 SWAP EUROPE 0076463 NPM-6 N5100 SWAP POLAND 0076464 NPM-6 N5100 SWAP TURKEY 0076465 NPM-6 N5100 SWAP RUSSIA 0076466 NPM-6 N5100 SWAP CZECH 0076467 NPM-6 N5100 SWAP FRANCE 0076468 NPM-6 N5100 SWAP SOUTH AFRICA

+ 14 hidden pages

Nokia 5110 Service manual level 2

Specifications and Main Features

Frequently Asked Questions

User Manual