Nokia 5100 Service Manual 03 npm6_6x servicesw

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CCS Technical Documentation

NPM-6/6X Series Transceivers

Service Software Instructions

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Service Software Instructions CCS Technical Documentation

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Quick Guide for Phoenix Service SW Installation ........................................................ 3

Phoenix Installation Steps in Brief ..............................................................................3

Phoenix Service SW....................................................................................................... 4

Before Installation .......................................................................................................4

Startup ..........................................................................................................................5

Dongle Driver Installation and Version Check ...........................................................6

First Time Installation of Phoenix ...............................................................................7

Update Installation of Phoenix ..................................................................................10

How to Uninstall Phoenix ..........................................................................................11

Data Package for Phoenix (Product Specific).............................................................. 13

Before installation ......................................................................................................13

Installation of Phoenix Data Package (Product Specific) ..........................................14

How to Uninstall Data Package .................................................................................17

How to Manage Connections .....................................................................................18

Manual Settings....................................................................................................... 19

How to Update Flash Support Files for FPS-8*/FPS-8C and FLS-4*......................... 21

Before Installation .....................................................................................................21

Installing the Flash Support Files ..............................................................................21

How to Update The FPS-8*/FPS-8C Flash Prommer SW ........................................24

FPS-8 Activation and Deactivation.............................................................................. 26

Activation ..................................................................................................................26

Deactivation ...............................................................................................................28

JBV-1 Docking Station SW ......................................................................................... 29

Before Installation .....................................................................................................29

Installing SW Needed for the JBV-1 SW Update .....................................................30

Updating the JBV-1 Docking Station Software .........................................................34

Receiver tuning: Quick Guide for Tuning With Phoenix ............................................ 37

General remarks .........................................................................................................37

Service Tool Concept for RF Tuning Operations ........................................................ 38

Receiver Tuning: RX Channel Select Filter Calibration ...........................................40

RX Calibration ...........................................................................................................41

RX Band Filter Response Compensation ..................................................................45

RX DTOS balance calibration ...................................................................................51

Transmitter Tuning operations..................................................................................... 52

Transmitter tuning........................................................................................................ 54

TX Power Level Tuning ............................................................................................54

TX I/Q Tuning ...........................................................................................................59

Service Tool Concept For Baseband Tuning Operations............................................. 63

Service Concept for NPM-6/6X Baseband tunings ...................................................64

Baseband Tuning operations........................................................................................ 65

Energy Management Tuning .....................................................................................65

LCD Contrast Tuning ................................................................................................67

Flashing Setup Instructions.......................................................................................... 69

POS (Point of Sale) Flash Concept .........................................................................69

Module Jig Concept ...................................................................................................70

JBV-1 Flash Concept .................................................................................................71

Service Concept .........................................................................................................72

Parallel Flash concept ................................................................................................73

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CCS Technical Documentation

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Quick Guide for Phoenix Service SW Installation

Phoenix Installation Steps in Brief

DCT-4 generation Test and Service Software is called “Phoenix”

These are the basic steps to install the Phoenix

• Install the Phoenix Service SW

• Install the Data Package for Phoenix (product specific data and flash update package)

• Manage connection settings (depends on the tools you are using)

• Update FPS-8 SW (if you use FPS-8)

• Activate FPS-8

• Update JBV-1 Docking Station SW (only when needed)

The flash update files are delivered with the Phoenix Data Package so unless you want to use certain version of this package, separate installation package is not needed anymore. If you want to use it, it should be installed after connection management, before FPS-8 update.

Please refer to Service Manual and Technical Bulletins for more information concerning phone model specific service tools and equipment setup.

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Phoenix Service SW

Before Installation

• Check that a Dongle is attached to the parallel port of your computer.

• Download the installation package (e.g. phoenix_service_sw_a3_03_83_005.exe) to your computer (e.g. C:\TEMP)

• Close all other programs

• Run the application file (e.g. phoenix_service_sw_a3_03_83_005.exe) and follow instructions on the screen

• Administrator rights may be required to be able to install Phoenix depending on the Operating System

• If the dongle driver is installed or updated, you need to reboot your PC before the installation can continue.

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• If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

If at any point during installation you get this message, Dongle is not found and installation can´t continue.

Possible reasons may be defective or too old PKD-1Dongle (five digit serial number Dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.

Check the COM /parallel ports used first! After correcting the problem Installation can be restarted.

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Startup

Run the phoenix_service_sw_a3_03_83_005.exe to start installation.

When you choose “Next” the files needed for installation will be extracted. Kindly wait.

If the setup files are already extracted (left in the file system from previous installation) following dialog appears. Always click "Yes to All" to overwrite the existing setup files.

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Dongle Driver Installation and Version Check

If there is no previously installed Dongle driver, installation will take place...

If the Dongle driver is installed and it is older than the latest supported version, the latest version will be installed when you choose “Yes”. The latest version is always included in the latest Phoenix installation package.

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PC needs to be rebooted before installation can continue. Click "Yes" to reboot the PC.

Setup is restarted automatically after reboot.

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First Time Installation of Phoenix

After Dongle driver installation / update (if needed) installation continues from this step. Click "Next" in Welcome dialog to continue.

Choose the destination folder, it is recommended to use the default folder C:\Program-

Files\Nokia\Phoenix.

Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended)

Setup copies the components, please wait.

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Progress of the setup is shown. Please wait…

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If restarting of your computer is needed the Install Shield Wizard will tell you about it.

Select "Yes..." to reboot the PC immediatelly and "No..." to reboot the PC manually.

Note that Phoenix doesn't work, if components are not registered. Click "Finish" to continue.

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After the reboot components are registered and Phoenix is ready for use.

If reboot is not needed components are registered after copying them.

If restarting of your computer is not needed, Click "Finish" to exit the setup.

Phoenix is now ready for use.

Now the installation of Phoenix Service SW is ready and it can be used after:

• Installing Phone model specific Phone Data Package for Phoenix

• Configuring the connections

• Updating the Flash Update Package files used with FPS-8*/FPS-8C and FLS4* tools

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Update Installation of Phoenix

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins.

To update the Phoenix you need to take exactly the same steps as when installing it for the first time.

• Download the installation package to your computer hard disk

• Close all other programs

• Run the application file (e.g. phoenix_service_sw_a3_03_83_005.exe)

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• Dongle driver version will be checked and if need be, updated

• After reboot installation starts automatically

• Newer version of Phoenix will be installed

When you update the Phoenix from old to new version (e.g. update from 3.83.005 to

3.83.005

If you try update the Phoenix with the same version that you already have (e.g. 3.55 to

3.55) you are asked if you want to uninstall the version of Phoenix you have on your PC. Answer “OK” to uninstall Phoenix, “Cancel” if you don’t want to uninstall.

If you try to install an older version (e.g. downgrade from 3.83.005 to 3.83.005) installation will be interrupted.

5), the update will take place automatically without uninstallation

Always follow the instructions on the screen.

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How to Uninstall Phoenix

Uninstallation can be done manually from Windows Control Panel - Add / Remove Programs.

Choose “Phoenix Service Software” and click "Add/Remove".

Choose “OK” to uninstall

Progress of the uninstallation is shown.

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You may have to reboot the PC after uninstallation.

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If restarting is not needed, the following dialog will appear:

Note! If you have different product packages installed, components are uninstalled only if they are not included in other product packages.

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Data Package for Phoenix (Product Specific)

Before installation

Product Data Package contains all product specific data to make the Phoenix Service Software and tools usable with a certain phone model.

It also includes the latest version of flash update package for FLS-4* and FPS-8*/FPS-8C

• Check that the Dongle is attached to the parallel port of your computer.

• Install Phoenix Service SW

• Download the installation package (e.g. NPM-6/6X_dp_1.00.exe) to your computer (e.g. C:\TEMP)

• Close all other programs

• Run the application file (e.g.NPM-6/6X_dp_1.00.exe) and follow instructions on the screen

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

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Installation of Phoenix Data Package (Product Specific)

Run the

When you choose “Next” the files needed for installation will be extracted. Please wait…

NPM-6/6X_dp_v_1.00.exe

to start installation.

Choose “Next” to continue.

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From this view you can see the contents of the Data Package.

Read the text carefully.

There should be information about the Phoenix version needed with this data package. Choose “Next”.

Confirm location and choose “Next” to continue.

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Install Shield checks where the Phoenix application is installed and the directory is shown. Choose “Next” to continue.

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Phone model specific files will be installed... please wait.

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Choose “Finish” to complete installation.

You now have all phone model specific files installed in your Phoenix Service SW.

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How to Uninstall Data Package

Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/ “NPM-6/6X/6X Phone Data Package”.

If you try to install the same version of Phoenix Data Package that you already have, you are asked if you want to uninstall the version you have on your PC. Answer “OK” to uninstall, “Cancel” if you don’t want to uninstall. Older versions of data packages do not need to be uninstalled.

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Once the previously installed Data package is uninstalled, choose “Finish”.

Run the

NPM-6/6X_dp_v_1.00.exe

again to continue installation from the beginning.

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How to Manage Connections

Start Phoenix Service SW and Login.

Choose “Manage Connections” From “File” – Menu

Existing connections can be selected, edited, deleted and new ones created by using this dialog.

A connection can be created either manually or by using a Connection Wizard.

To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard.

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Choose “Next” to continue.

In the next dialogs you will be asked to select some settings for the connection

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Manual Settings

A) For FLS-4S POS Flash Device choose following connection settings

Media: FBUS

COM Port: Virtual COM Port used by FLS-4 Please check this always!

(To check please go to Windows / Control Panel / FLS Virtual Port / Configuration)

B) For FPS-8 Flash Prommer choose following connection settings:

Media: FPS-8

Port Num: COM Port where FPS-8 is connected

COMBOX_DEF_MEDIA: FBUS

Choose “Finish” to complete.

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If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.

Activate the connection you want to use by clicking it and use up/down arrows to move it on top of the list. Choose “Apply”.

The connection is now selected and can be used after closing the “Manage Connections” window.

Selected connection will be shown on the right hand bottom corner of the screen.

To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select “Scan Product”.

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When the Product is found, Phoenix will load product support and when everything is ready, name of the loaded product support module and its version will be shown on the bottom of the screen.

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How to Update Flash Support Files for FPS-8/FPS-8C and FLS-4

Before Installation

• Install Phoenix Service SW and Phoenix data package.

• Install the phone model Specific Datapackage for Phoenix

• The flash support files are delivered in the same installation package with Phoenix data package.

• Normally it is enough to install the data package only before updating the FPS-

• Separate installation package is for flash support files are available, and the files can be updated according to this instruction.

Installing the Flash Support Files

Start by double clicking eg. flash_update_02_10_00.exe. Installation begins.

If you already have the same Flash Update package files installed, you need to confirm if you want them to be reinstalled.

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Choose “Next” to continue installation

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It is highly recommended to install the files to the default destination folder

Files\Nokia\Phoenix

Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).

C:\Program

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Installation continues…

Choose “Finish” to complete procedure.

• FLS-4 can be used right after Flash Update Package is installed.

• FPS-8*/FPS-8C must be updated by using Phoenix!

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How to Update The FPS-8*/FPS-8C Flash Prommer SW

Start Phoenix Service Software

Select”FPS-8 / FPS-8*/FPS-8C maintenance” from”Flashing” menu.

When new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select”Yes” to update files..

0200

Update procedure takes a couple of minutes.

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FPS-8 SW can also be updated by pressing”Update” button and selecting appropriate fps8upd.ini file under

All files can be loaded separately to FPS-8. To do this, just press right mouse button in Flash box files” window and select file type to be loaded.

C:\Program Files\Nokia\Phoenix

\Flash - directory

More information and help can be found from the “Help” dialog.

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FPS-8 Activation and Deactivation

• Before the FPS-8 can be successfully used for phone programming, it must be first activated.

• If there is a need to send FPS-8 box to somewhere e.g. for repair, box must be first deactivated.

Activation

Before FPS-8 can be successfully used for phone programming, it must be first activated.

Fill in first “FPS-8 activation request” sheet, in the FPS-8 sales package and follow the instructions in the sheet.

When activation file is received (e.g. 00000.in), copy it to C:\Program-

Files\Nokia\Phoenix\BoxActivation - Directory on your computer

created when Phoenix is installed).

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(This directory is

Start Phoenix Service Software.

Select ”FPS-8 / FPS-8*/FPS-8C maintenance” from ”Flashing” menu.

Select “Activate” from the “FPS8/8C Maintenance” – UI.

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The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation - directory will be shown (e.g. 00000.in), check that it is correct.

Box will be activated when you choose “Open”

Turn FPS-8 power off and on to complete activation

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Deactivation

Start Phoenix Service Software.

Select ”FPS-8 / FPS-8*/FPS-8C maintenance” from ”Flashing” menu

Select “Deactivate” from the “FPS8/8C Maintenance” – UI.

Confirm Deactivation by choosing “Yes”, Box will be deactivated.

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Turn FPS-8 power off and on to complete deactivation.

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JBV-1 Docking Station SW

The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone specific Docking Station Adapter is used for different service functions.

The JBV-1 Docking Station contains Software (Firmware) which can be updated.

You need the following equipment to be able to update JBV-1 software:

• PC with USB connection

• Operating System supporting USB (Not Win 95 or NT)

• USB Cable (Can be purchased from shops or suppliers providing PC hardware and accessories)

• JBV-1 Docking Station

• External Power Supply 11-16V

Before Installation

• Download Jbv1_update.zip – file to your computer (e.g. C:\TEMP) from your download web site.

• Close all other programs

• Follow instructions on the screen

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Installing SW Needed for the JBV-1 SW Update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!

Run

Jbv1_update.zip

Files needed for JBV-1 Package setup Program will be extracted.

file and start SW Installation by double clicking

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Setup.exe

Installation begins, please read the information shown and Choose “Next” to continue.

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Use suggested destination folder where JBV-1 SW Package will be installed and choose “Next” to continue.

Select “Full” Installation and choose “Next” to continue

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Program Folder will be created. Choose “Next” to continue, Software files will be installed.

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After successful installation, choose “Finish” to complete.

NOW YOU CAN CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER!

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Connect power to JBV-1 (11-16V DC) from external power supply, then connect USB Cable between JBV-1 USB connector and PC.

Windows will detect connected USB cable and detect drivers for new HW.

Follow the instructions and allow Windows to search and install the best drivers available. After this procedure the actual JBV-1 SW update can begin.

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Updating the JBV-1 Docking Station Software

Go to folder C:\Program Files\Nokia\ JBV-1 SW Package\ FIRMWARE UPDATE and start JBV-1 Update SW by double clicking fwup.exe.

JBV-1 Firmware update starts and shows current status of the JBV-1 connected.

If firmware version read from your JBV-1 is not the latest one available, it needs to be updated by choosing “Update Firmware”.

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Choose file JBV1v11.CDE (example used here is for v 11) and “Open” to update your JBV-

After Successful update, current JBV-1 status will be shown. You have now updated the

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software of your JBV-1 docking station and it is ready for use.

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RF-tunings: Quick Guide for Tuning With Phoenix

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General remarks

RF tunings must be performed in the same order as shown in this document. The order of the corresponding menu items in the Phoenix Service SW may be different.

If baseband tunings are needed, they should be completed before the RF tunings

Screen shots described in this document may change as the service software is developed.

Kindly refer to the Phoenix help files, the phone model specific service manual and bulletins for help.

Note! Avoid unnecessary tuning – factory-tuning values are always the most accurate ones.

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Service Tool Concept for RF Tuning Operations

• All RF tuning operations must be carried out in the MJS-49 Module Jig!

• JBV-1 Docking station with MJF-27 Docking Station Adapter must not be

used for RF tunings, only for testing!

• Power to MJS-49 must be supplied from an external DC power supply, not FPS-8 prommer

• MJS-49 input voltages:

Maximum + 12V

Nominal input for RF tunings is +4.2 V DC

Minimum +3V DC

• Remember the cable attenuation when setting required RF levels

Figure 1: RF tuning setup

Item: Service accessory: Type: Product code:

1 Module jig MJS-49 0770461

2 DC power cable PCS-1 0730012

3 RF antenna cable XRF-1 0730085

4 Service Mbus cable DAU-9S 0730138

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Item: Service accessory: Type: Product code:

5 Software protection key PKD-1 0750018

10 Phoenix Service SW 8409031

11 Phoenix Service SW CD-ROM 0774286

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Receiver Tuning: RX Channel Select Filter Calibration

Extra equipment / external RF signal not needed.

Must be done before other RX calibrations.

This function is used to calibrate RX channel select filter in GSM Phones.

Rx Channel select filter is tuned only in one band = Single calibration for both bands.

Select Maintenance => Tuning => Rx Channel select filter calibration.

“Save to Phone “ is checked by default

Uncheck “Save to Phone “ if you don´t want the values to be saved to phone (eg testing)!

Press "Tune" to start the tuning

Tuning values must be 0…31

If values shown are within limits, choose “Stop”

Close the “RX Channel Select Filter Calibration “– dialog to end tuning

Close the Rx Channel select filter calibration – dialog, the values are saved to phone

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RX Calibration

RF generator needed.

This tuning performs RX Calibration.

Must be done separately on every band!

Calibration is automatically performed at EGSM900, then at GSM1800 and finally at GSM1900 band. If tuning is successfull, tuning continues in the next band.

AFC tuning is done while EGSM900 band RX Calibration is performed.

Remember to take jig and cable attenuations into account!

Select Maintenance => Tuning => Rx calibration

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Press “Calibrate"´to start tuning.

Set RF generator to required EGSM900 frequency => OK

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Set RF generator to required frequency => OK

Tuning values and ADC readings are shown.

Typical values and limits in EGSM900 RX Calibration:

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EGSM 900 Typical value Low limit High limit

Afc value: -90 -350 350

Afc slope: 270 150 350

Rssi 0: 65.09375 58 68

Rssi 1: 71.09375 64 74

Rssi 2: 76.90625 70 80

Rssi 3: 82.90625 76 86

Rssi 4: 88.90625 82 92

Rssi 5: 93.71875 88 98

Rssi 6: 99.71875 94 104

Rssi 7: 105.53125 100 110

Rssi 8: 111.53125 106 116

Rssi 9: 117.53125 112 122

Rssi 10: 123.53125 118 128

Rssi 11: 129.53125 124 134

Rssi 12: 135.53125 130 140

Rssi 13: 141.53125 136 146

Rssi 14: 147.53125 142 152

Set RFgenerator to required GSM1800 frequency => OK

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Tuning values and ADC readings are shown.

Typical values and limits in GSM1800 RX Calibration

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GSM1800 Typical value Low limit High limit

Rssi 0: 62.40625 58 68

Rssi 1: 68.40625 64 74

Rssi 2: 74.265625 70 80

Rssi 3: 80.265625 76 86

Rssi 4: 86.265625 82 92

Rssi 5: 91.859375 88 98

Rssi 6: 97.859375 94 104

Rssi 7: 103.71875 100 110

Rssi 8: 109.71875 106 116

Rssi 9: 115.71875 112 122

Rssi 10: 121.71875 118 128

Rssi 11: 127.71875 124 134

Rssi 12: 133.71875 130 140

Rssi 13: 139.71875 136 146

Rssi 14: 145.71875 142 152

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Set the RF generator to required GSM1900 frequency => OK

Tuning values and ADC readings are shown.

Typical values and limits in GSM1900 RX Calibration

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GSM1900 Typical value Low limit High limit

Rssi 0: 66.25 61 71

Rssi 1: 72.25 67 77

Rssi 2: 78.09375 73 83

Rssi 3: 84.09375 79 89

Rssi 4: 90.09375 85 95

Rssi 5: 93.25 88 98

Rssi 6: 99.25 94 104

Rssi 7: 105.09375 100 110

Rssi 8: 111.09375 106 116

Rssi 9: 117.09375 112 122

Rssi 10: 123.09375 118 128

Rssi 11: 129.09375 124 134

Rssi 12: 135.09375 130 140

Rssi 13: 141.09375 136 146

Rssi 14: 147.09375 142 152

If values are within limits, they are saved to the phone after successful tuning of each band.

Close the “Rx Calibration” dialog to end tuning

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RX Band Filter Response Compensation

RF generator needed.

This operation must be done separately on each band!

Start RX Calibration at EGSM900, then continue at GSM1800 band and finally on the GSM1900 band

NOTE! Remember to do RX calibration before doing Rx Band Filter Response Compensation!

Remember to take jig and cable attenuations into account!

Select Maintenance => Tuning => Rx band filter response compensation

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Select “Yes” to start tuning with values already saved to the phone

Set RF to 923.26771MHz level –80dBm.

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Select "Manual tuning" and tuning starts.

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You are asked to supply 9 different RF frequencies to the phone.

The tuning begins from EGSM900 band and continues the same way for GSM1800 and GSM1900 bands.

Set the first required frequency and level => OK

Set the 2nd required frequency and level => OK

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Set the 3rd required frequency and level => OK

Set the 4th required frequency and level => OK

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Set the 5th required frequency and level => OK

Set the 6th required frequency and level => OK

Set the 7th required frequency and level => OK

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Set the the 8th required frequency and level => OK

Set 9th required frequency and level => OK

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Typical values and limits in Rx Band Filter Response Compensation EGSM900:

Input

Channel

965 923.26771 -1.266 -10 3.5

975 925.26771 -0.641 -3.5 3.5

987 927.66771 -0.188 -3.5 3.5

1009 932.06771 -0.094 -3.5 3.5

37 942.46771 -0.188 -3.5 3.5

90 953.06771 -0.391 -3.5 3.5

114 957.86771 -0.266 -3.5 3.5

124 959.86771 -0.359 -3.5 3.5

136 962.26771 -0.453 -10 3.5

frequency (MHz)

Typ. Low limit (dB) High limit (dB)

Choose "Stop, write to PM area" .

If the values shown are within limits, choose “Yes” to save values to the phone.

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Continue tuning from GSM1800. Choose the correct band from the dropdown menu.

Repeat the same steps as for the EGSM900 band above.

Typical values and limits in Rx Band Filter Response Compensation GSM1800:

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Input

Channel

497 1802.26771 -1.578 -10 3.5

512 1805.26771 -1.281 -3.5 3.5

535 1809.86771 -1.188 -3.5 3.5

606 1824.06771 -0.422 -3.5 3.5

700 1842.86771 -0.125 -3.5 3.5

791 1861.06771 0.016 -3.5 3.5

870 1876.86771 0.094 -3.5 3.5

885 1879.86771 0.016 -3.5 3.5

908 1884.46771 -0.047 -10 3.5

frequency (MHz)

Typ. Low limit (dB)

High limit (dB)

Choose "Stop, write to PM area".

If the values shown are within limits, choose “Yes” to save values to the phone.

Continue tuning from GSM1900. Choose the correct band from the dropdown menu.

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Repeat the same steps as for the EGSM900 and GSM1800 bands above.

Typical values and limits in Rx Band Filter Response Compensation GSM1900:

Channel

496 1927.06771 -1.547 -10 3.5

Input frequency (MHz)

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Typ. Low limit (dB) High limit (dB)

512 1930.26771 -0.625 -3.5 3.5

537 1935.26771 -0.406 -3.5 3.5

586 1945.06771 0.219 -3.5 3.5

661 1960.06771 -0.188 -3.5 3.5

736 1975.06771 -0.188 -3.5 3.5

794 1986.66771 -0.75 -3.5 3.5

810 1989.86771 -0.875 -3.5 3.5

835 1994.86771 -1 -10 3.5

Choose "Stop, write to PM area".

If the values shown are within limits, choose “Yes” to save values to the phone.

Close the “RX Band Filter Response Compensation” – dialog to end tuning.

CCS Technical Documentation

RX DTOS balance calibration

Extra equipment / external RF signal not needed.

Must be done separately on each band!

Start RX Calibration EGSM900, then continue at GSM1800 band and finally on the GSM1900 band.

This Calibration is used for calibrating DSP control words values.

Select Maintenance => Tuning => Rx DtoS Balance Calibration

NPM-6/6X

NOTE! No RF-input is allowed to feed when calibrating

Choose “OK” and “Start”, tuning begins automatically at the EGSM900 band.

NPM-6/6X

Select “OK” to start tuning with values already saved to the phone

Press “Calibrate”

CCS Technical Documentation

If values shown are within limits, Select “Stop” choose “Yes” to save values to the phone

Continue tuning from GSM1800. Choose the correct band from the dropdown menu.

Repeat the same steps as for the EGSM900 band

If values shown are within limits, choose “Yes” to save values to the phone

Close the “RX D to S Balance Calibration” – dialog to end tuning

CCS Technical Documentation

Continue tuning from GSM1900. Choose the correct band from the dropdown menu.

Repeat the same steps as for the EGSM900 and GSM1800 bands.

If values shown are within limits, choose “Yes” to save values to the phone.

Close the RX DtoS Balance Calibration – dialog to end Receiver tuning.

NPM-6/6X

Transmitter tuning

TX Power Level Tuning

Power Meter (or Spectrum analyzer) needed.

With Tx Power Level Tuning, the coefficients are adjusted for each power level.

Must be done separately on all bands!

Start Power Level tuning at EGSM900, then continue at GSM1800 band and finally at the GSM1900 band.

In EGSM900 band The power level tuning is made for both high and low PA Mode .

In GSM1800 and GSM1900 bands only for high PA mode.

Maintenance => Tuning => Tx power level tuning.

CCS Technical Documentation

Remember to take the jig and cable attenuations into account!

Select “Start”, tuning begins automatically from the EGSM900 band

CCS Technical Documentation

Select “Load from: Permanent memory” => “OK “ to start tuning with values already saved to the phone.

Note that the TX PA mode is “High” at this point.

The coefficient table lists the power level, coefficient, target dBm and DAC value for each power level.

The tuned power level can be chosen by using up and down arrows or mouse.

NPM-6/6X

The current power level is shown with inverse colors.

The tuning value can be adjusted with “-“ and “+” keys.

Tune base level and power levels 19,15 and 5 to target level .

Press "Calculate coefficients".

Change TxPA Mode to “Low“ from the drop down menu. When the PA Mode is changed,

NPM-6/6X

the previous values are saved in memory and the ones for new mode are shown.

Tune power levels19, 15 and 7 (Levels 5 & 6 are not used, base level tuning not needed)

Press "Calculate coefficients"

Typical values: EGSM900

CCS Technical Documentation

Power level PA high mode PA low mode

5 0.700…0.850 -

7 - 0.500…0.600

15 0.210…0.230 0.210…0.230

19 0.180…0.200 0.180…0.200

Base 0.150…0.170 0.150…0.170

If the values shown are within limits select “Stop” and check “Save values to phone permanent memory”.

Select “Yes” to save values to phone.

CCS Technical Documentation

Continue tuning from GSM1800. Choose the correct band from the dropdown menu.

Repeat the same steps as for the EGSM900 band above.

Note that In GSM1800 band PA mode can not be changed because tuning is only made in “High” mode.

NPM-6/6X

Typical values: GSM1800

Power level PA high mode

0 0.700…0.900

11 0.180...0.230

15 0.150…0.200

Base 0.150…0.170

If the values shown are within limits select “Stop” and check “Save values to phone permanent memory”.

Select “Yes” to save values to phone.

NPM-6/6X

Continue tuning from GSM1900. Choose the correct band from the dropdown menu..

Repeat the same steps as for the EGSM900 and GSM1800 bands above.

Note that In GSM1900 band PA mode can not be changed because tuning is only made in “High” mode..

CCS Technical Documentation

Typical values: GSM1900

Power level

0 0.800…1.00

11 0.180…0.230

15 0.150…0.200

Base 0.150…0.170

PA high mode

If values shown are within limits select “Stop” and check “Save values to phone permanent memory”.

Select “Yes” to save values to phone.

Close the “TX Power Level Tuning” – dialog to end tuning.

CCS Technical Documentation

TX I/Q Tuning

Spectrum analyzer needed.

Tx IQ Tuning allows changing the Tx I DC Offset, Tx Q DC Offset, Amplitude difference and Phase difference.

Must be done separately on all bands!

Start TX I/Q Tunung at EGSM900, then continue at GSM1800 band and finally on the GSM1900 band.

Remember to take jig and cable attenuations into account!

Select Maintenance => Tuning => Tx_IQTuning

NPM-6/6X

The tuning is done by setting each of the sliders to desired value.

The sliders can be changed only when the tuning is ongoing.

The order of tuning should be same as the order of the sliders e.g. the Tx I DC Offset is tuned first and Phase difference is tuned last.

Use <= , =>, PgUp or PgDn keys.

If “Load from Product” is checked, the values will be loaded from the current settings of the product when tuning starts.

If “Save to Product” is checked, the values will be saved to the product when tuning stops.

Uncheck them for testing purposes.

Tx IQ Tuning limits are the same for all bands EGSM900, GSM1800 and GSM1900):

NPM-6/6X

CCS Technical Documentation

Tuning limits:

I DC Offset -6…+6

Q DC Offset -6…+6

Amplitude difference -1…+1

Phase difference

- 80°…100°

Tuning starts at the EGSM900 band automatically when you open Close the “TX I/Q Tuning” – dialog. Move the sliders to reach values within specified limits

Set spectrum analyzer center frequency to 897.4 MHz, span 200kHZ, RBW and VWB 3kHz and sweeptime to 2 seconds.

Tune LO leak to minimum with TXI/TXQ DC offset control (f0 on spectrum analyzer screen).

CCS Technical Documentation

Tune wrong sideband to minimum using Amplitude/Phase difference controls (f0+68kHz on spectrum analyzer screen)

NPM-6/6X

GSMPOW Thu Aug 30 11: 43: 45 2001 REF 32 . 0 dBm ATT 4 0 d B 10dB/

REF OF S

11. 5 dB

RBW

3kHz

VBW

3kHz

SWP

2. 0 s CENTER 897. 4000 MHz SPAN 200. 0 kHz

A_wr i t eB_bl ank

Choose “Stop” to end tuning at the EGSM900 band when vales are within limits.

Continue tuning from GSM1800. Choose the correct band from the dropdown menu

Choose “Start” to begin tuning.

Repeat the same tuning steps as for the EGSM900 band.

Set spectrum analyzer center frequency to 1747.8 MHz, span 200kHZ, RBW and VWB 3kHz and sweeptime to 2 seconds.

Continue tuning from GSM1900. Choose the correct band from the dropdown menu.

Repeat the same steps as for the EGSM900 and GSM1800 bands.

Set spectrum analyzer center frequency to 1880.0 MHz, span 200kHZ, RBW and VWB 3kHz and sweeptime to 2 seconds

NPM-6/6X

Close the “TX I/Q Tuning” – dialog to end tuning.

Values are saved to phone if “Save to Product” is checked.

CCS Technical Documentation

Service Tool Concept For Baseband Tuning Operations

EM calibrations should be carried out in JBV-1 Docking Station equipped with MJF-27 Docking Station Adapter.

Note: RF tunings must be carried out in MJS-49 module jig.

MJF-27-Docking Station Adapter can only be used for RF testing purposes.

Power to JBV-1 should be supplied from an extarnal DC power supply, not FPS-8 prommer.

JBV-1 input voltages:

Maximum + 16 VDC

Nominal input for BB tunings is +12 V DC

NPM-6/6X

CCS Technical Documentation

Service Concept for NPM-6/6X Baseband tunings and RF testing

Note! No RF tuning allowed with RF coupler!

Item Service Accessory Accessory type Product code

1 Docking Station JBV-1 0770298

2 Docking Station adapter MJF-27 0770460

3 DC-DC Cable SCB-3 0730114

OR CA-5S 0730283

4 RF antenna cable XRF-1 0730085

5 DC power cable PCS-1 0730012

6 Service MBUS cable DAU-9S 0730108

7 Software protection key PKD-1 0750018

8 Phoenix service SW 8409031

8 Phoenix service SW CD-ROM 0774286

CCS Technical Documentation

Baseband Tuning operations

Energy Management Tuning

External power supply needed.

EM Calibration is used for calibrating Battery and Charger settings of the phone.

Preparation for EM Calibration:

- Connect DC Cable SCB-3 or CA-5S between JBV-1 and Vin of Phone for Charger calibration

- Connect 12…15 V from Power Supply to JBV-1

- NOTE! Check that connection is F-BUS (does not work with M-BUS!)

Select Maintenance => Tuning => Energy Management Calibration.

NPM-6/6X

Energy Management values to be calibrated are checked.

Select “Read from Phone” to show the current values in the phone memory and to check that the communication with the phone works.

NPM-6/6X

Select “Calibrate” to run the selected calibrations.

CCS Technical Documentation

Limits for Energy Management Calibration:

Parameter Min. Max Note

ADC gain 25400 29000 VBatt, BSI, BTemp

DC offset -50 50 ADC voltage offset

BSI gain 970 1100 ADC BSI calibration gain

BTEMP gain 2075 2275 ADC BTEMP calibration gain

VBAT gain 10000 11000 ADC VBATT Voltage gain

VBAT offset 2300 2900 ADC VBATT Voltage offset scale

VCHAR 58000 62000 Charge voltage

ICHAR 4050 4800 charge current

If values shown are within limits select “Save To Phone” to save the values in the phone.

NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc…) are saved.

Close the “Energy Management Calibration” – dialog to end tuning.

You must manually switch the phone on after exiting “Energy Management Calibration” – dialog.

Company confidential NPM-6/6X

CCS Technical Documentation

Flashing Setup Instructions

POS (Point of Sales) Flash Concept

Figure 1: POS flash

Item Type Description Code

1 FLA-42 Point Of sales flash loading adapter 0770459

2 XCS-1 service cable 0730218

3 ACP-8 AC Charger 0675***

4 FLS-4S POS flash dongle, for E/A area 0080541

FLS-4S POS flash dongle, for APAC area 0080542

5 SW Phoenix Sales Package 0774286

NPM-6/6X Company confidential

Module Jig Concept

Figure 2: Module jig concept

CCS Technical Documentation

Item Type Description Code

1 MJS-49 Module jig 0770461

2 PCS-1 DC power cable 0730012

3 XRF-1 RF antenna cable 0730085

4 DAU-9S Service MBUS cable 0730108

5 PKD-1 Software protection key 0750018

6 SW Phoenix Sales Package 0774286

Company confidential NPM-6/6X

CCS Technical Documentation

JBV-1 Flash Concept

Figure 3: JBV-1 Flash concept

Item Type Description Code

1 JBV-1 Docking station 0770298

2 MJF-27 Docking station adapter 0770460

3 PCS-1 DC power cable 0730012

4 XCS-4 Modular cable 0730178

5 FPS-8 Flash prommer box 0080321

6 Printer cable incl. in FPS-8 sales pack 0730029

7 AXS-4 D9 – D9 cable, incl. in FPS-8 sales pack 0730090

8 PKD-1 Software protection key 0750018

9 Service SW Phoenix Sales Package 0774286

NPM-6/6X Company confidential

Item Type Description Code

10 AC Charger incl. in FPS-8 sales pack 0680032

CCS Technical Documentation

Company confidential NPM-6/6X

CCS Technical Documentation

Service Concept

Figure 4: Service concept

Item: Service accessory: Type: Product code:

1 Docking station JBV-1 0770298

2 Docking station adapter MJF-27 0770460

3 DC-DC cable SCB-3 0730114

OR CA-5S 0730283

4 RF antenna cable XRF-1 0730085

5 DC power cable PCS-1 0730012

6 Service MBUS cable DAU-9S 0730108

7 Software protection key PKD-1 0750018

8 Phoenix Service SW Phoenix Sales Package 0774286

Phoenix Service SW CD-ROM 0775311

NPM-6/6X Flash SW data 8419181

NPM-6/6X Flash SW data CD-ROM 0770644

NPM-6/6X Company confidential

Parallel Flash concept

Figure 5: Parallel flash concept

CCS Technical Documentation

Item Type Description Code

1 MJF-27 Docking station adapter 0770460

2 JBV-1 Docking station 0770298

3 XCS-4 Modular cable 0730178

4 PCS-1 DC power cable 0730012

7 AXS-4 D9 – D9 cable, incl. in FPS-8*/FPS-8C sales

pack

8 Printer cable Incl. in FPS-8*/FPS-8C sales pack 0730029

10 PKD-1 Software protection key 0750018

11 SW Software (PC SW + SF11C SW)

17 FPS-8*/FPS-8C 0080396

0730090

Company confidential NPM-6/6X

CCS Technical Documentation

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NPM-6/6X Company confidential

CCS Technical Documentation

Nokia 5100 Service Manual 03 npm6_6x servicesw

Specifications and Main Features

Frequently Asked Questions

User Manual

Service Software Instructions

Quick Guide for Phoenix Service SW Installation

Phoenix Installation Steps in Brief

Phoenix Service SW

Before Installation

Startup

Dongle Driver Installation and Version Check

First Time Installation of Phoenix

Update Installation of Phoenix

How to Uninstall Phoenix

Data Package for Phoenix (Product Specific)

Before installation

Installation of Phoenix Data Package (Product Specific)

How to Uninstall Data Package

How to Manage Connections

Manual Settings

How to Update Flash Support Files for FPS-8*/FPS-8C and FLS-4*

Before Installation

Installing the Flash Support Files

How to Update The FPS-8*/FPS-8C Flash Prommer SW

FPS-8 Activation and Deactivation

Activation

Deactivation

JBV-1 Docking Station SW

Before Installation

Installing SW Needed for the JBV-1 SW Update

Updating the JBV-1 Docking Station Software

RF-tunings: Quick Guide for Tuning With Phoenix

General remarks

Service Tool Concept for RF Tuning Operations

Receiver Tuning: RX Channel Select Filter Calibration

RX Calibration

RX Band Filter Response Compensation

RX DTOS balance calibration

Transmitter tuning

TX Power Level Tuning

TX I/Q Tuning

Service Tool Concept For Baseband Tuning Operations

Service Concept for NPM-6/6X Baseband tunings and RF testing

Baseband Tuning operations

Energy Management Tuning

Flashing Setup Instructions

POS (Point of Sales) Flash Concept

Module Jig Concept

JBV-1 Flash Concept

Service Concept

Parallel Flash concept

How to Update Flash Support Files for FPS-8/FPS-8C and FLS-4