Nokia 5100 Service Manual 05_npm6_servtool

NPM-6 Series Transceivers
Service tools
Issue 1 01/03 CopyrightãNokia. All rights reserved
Service tools CCS Technical Documentation
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Page 2 Copyright ãNokia. All rights reserved Issue 1 01/03
CCS Technical Documentation Service tools
Table of Contents
Page No
JBV-1 Docking Station and MJF-27 Adapter................................................................ 5
Product Code ...............................................................................................................5
MJS-49 Module Test Jig ................................................................................................ 7
Product Code ...............................................................................................................7
MJS-72 Soldering Jig..................................................................................................... 8
Product Code ...............................................................................................................8
SES-3 Rework Stencil 0770558..................................................................................... 9
FPS-8 Flash Prommer (Sales Pack) ............................................................................. 10
Sales package code ....................................................................................................10
FPS-8C Parallel Flash Prommer (Sales Pack) ............................................................. 11
Sales package code ....................................................................................................11
ACF-8 Universal Power Supply .................................................................................. 12
Product Code .............................................................................................................12
FLA-42 POS (Point Of Sale) Flash Loading Adapter ................................................. 13
Product Code .............................................................................................................13
FLC-2 DC Cable .......................................................................................................... 14
Product Code .............................................................................................................14
AXS-4 Service Cable ................................................................................................... 15
Product code .............................................................................................................15
XCS-1 Service Cable ................................................................................................... 16
Product code .............................................................................................................16
SW Security Device PKD-1........................................................................................ 17
FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)............................................ 18
Product Code .............................................................................................................18
PCS-1 Power Cable...................................................................................................... 19
Product Code .............................................................................................................19
XRF-1 RF Cable .......................................................................................................... 20
Product code .............................................................................................................20
DAU-9S MBUS Cable................................................................................................. 21
Product Code .............................................................................................................21
SCB-3 DC Cable.......................................................................................................... 22
Product Code .............................................................................................................22
XCS-4 Modular Cable ................................................................................................. 23
Product code .............................................................................................................23
Printer Cable ................................................................................................................ 24
Product code .............................................................................................................24
List of figures
Page No
Fig 1 View of MJF-27 .......................................................................................................6
Fig 2 View of MJS-49 .........................................................................................................7
Fig 3 View of MJS-72 .........................................................................................................8
Fig 4 View of MJS-54 and SES-1 .......................................................................................9
Fig 5 View of FPS-8 ............................................................................................................10
Fig 6 View of FPS-8C .........................................................................................................11
Fig 7 View of ACF-8 ...........................................................................................................12
Service tools CCS Technical Documentation
Fig 8 View of FLA-42 .........................................................................................................13
Fig 9 View of FLC-2 ...........................................................................................................14
Fig 10 View of AXS-4.........................................................................................................15
Fig 11 View of XCS-1 .........................................................................................................16
Fig 12 View of SW Security Device ...................................................................................17
Fig 13 View of FLS-4S........................................................................................................18
Fig 14 View of PCS-1..........................................................................................................19
Fig 15 View of XRF-1 .........................................................................................................20
Fig 16 View of DAU-9S ......................................................................................................21
Fig 17 View of SCB-3 .........................................................................................................22
Fig 18 View of XCS-4 .........................................................................................................23
Fig 19 View of Printer Cable...............................................................................................24
Page 4 Copyright ãNokia. All rights reserved Issue 1 01/03
CCS Technical Documentation Service tools

JBV-1 Docking Station and MJF-27 Adapter

The JBV-1 Docking Station has been designed for calibration and software update use. The MJF-27 Docking Station Adapter makes signal connections to the phone. JBV-1 and MJF-27 are used as one unit.
JBV-1 main electric functions include:
- adjustable VBATT calibration voltage, current measurement limit voltage "VCHAR", cur­rent measurement calibration current "ICHAR"
- adjustable ADC calibration voltage via BSI signal
- BSI calibration resistor
- signals from FBUS to the phone via parallel jig
- control via FBUS or USB
- Flash OK/FAIL indication
In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing power for the phone can be taken from FPS-8 or external power supply 11-16V DC.
MJF-27 main electric functions are:
- phone recognizing from switch
- filters of FBUS signals
- SIM CARD reader

Product Code

JBV-1 Docking Station: 0770298
MJF-27 Docking Station Adapter: 0770460
SA-10 RF Coupler: 0770585
Service tools CCS Technical Documentation
Figure 1: View of MJF-27
Page 6 Copyright ãNokia. All rights reserved Issue 1 01/03
CCS Technical Documentation Service tools

MJS-49 Module Test Jig

Module Testg Jig MJS-49 is designed for regional Central Services for TB4 module test­ing. It can be used for flashing and RF-, battery-, system-, radio- and SIM reader testing.

Product Code

MJS-49 Module Test Jig: 0770461
Figure 2: View of MJS-49
Note: The nominal supply voltage for MJS-49 is +4.2 V.
The supply voltage must not exceed +12.0 V (min 3V).
(MJS-49 includes overvoltage, overcurrent and reversed polarity protection).
For flashing with FPS-8, it is possible to bypass the regulator
(jumper).
Service tools CCS Technical Documentation

MJS-72 Soldering Jig

MJS-72 Soldering Jig is used for soldering and as a rework jig for AK4 module.

Product Code

MJS-72 Module Jig: 0775325
Figure 3: View of MJS-72
Page 8 Copyright ãNokia. All rights reserved Issue 1 01/03
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SES-3 Rework Stencil 0770558

Rework Stencil is used for PA Chip N700 (LGA type component) rework.
It is used together with Rework Jig MJS-76 and SPS-1 Soldering Paste Spreader.
The tools needed for rework include:
MJS-76 Rework Jig: 0770417
SES-3 Stencil: 0770558
SPS-1 Soldering Paste Spreader: 0770381
Service tools CCS Technical Documentation
View of FPS-8

FPS-8 Flash Prommer (Sales Pack)

The Flash Prommer FPS-8 is used with e.g. MJF-27 and JBV-1. Power is supplied to FPS-8 from the Universal Power Supply.
The sales pack includes:
- FPS-8 Flash Prommer 0750123
- FPS-8 Activation Sheet 9359289
- Universal Power Supply 0680032
- AXS-4 Service Cable (D9-D9)0730090
- Printer cable 0730029

Sales package code

FPS-8 Flash Prommer: 0080321
Figure 4: View of FPS-8
Page 10 Copyright ãNokia. All rights reserved Issue 1 01/03
CCS Technical Documentation Service tools

FPS-8C Parallel Flash Prommer (Sales Pack)

The Parallel Flash Prommer FPS-8C is used with MJF-27 and JBV-1. Flash programming can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C program­ming cards. SF11C card is func tionally identical to FPS-8.

Sales package code

FPS-8C Parallel Flash Prommer: 0080396
Figure 5: View of FPS-8C
Issue 1 01/03 CopyrightãNokia. All rights reserved Page 11
Service tools CCS Technical Documentation

ACF-8 Universal Power Supply

ACF-8 Universal Power Supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A out­put.

Product Code

ACF-8 Universal Power Supply: 0680032
Figure 6: View of ACF-8
Page 12 Copyright ãNokia. All rights reserved Issue 1 01/03
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FLA-42 POS (Point Of Sale) Flash Loading Adapter

FLA-42 POS Flash Loading Adapter is used in place of the phone's normal battery during service, to supply a controlled operating voltage.

Product Code

FLA-42 POS Flash Loading Adapter: 0770459
Figure 7: View of FLA-42
Service tools CCS Technical Documentation

FLC-2 DC Cable

The FLC-2 is used to supply a controlled operating voltage.

Product Code

FLC-2 DC Cable: 0730185
Figure 8: View of FLC-2
Page 14 Copyright ãNokia. All rights reserved Issue 1 01/03
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AXS-4 Service Cable

The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connec tors e.g. between PC and FPS-8. Cable length is 2 meters.

Product code

AXS-4 D9-D9 Service Cable: 0730090
Figure 9: View of AXS-4
Service tools CCS Technical Documentation

XCS-1 Service Cable

The XCS-1 Service Cable is used to connect FLS-4 to FLA-42.

Product code

XCS-1 Service Cable: 0730218
Figure 10: View of XCS-1
Page 16 Copyright ãNokia. All rights reserved Issue 1 01/03
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SW Security Device PKD-1

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Whithout the dongle present it is not pos­sible to use the service software. Printer or any such device can be connected to the PC through the dongle if need ed.
Caution: Make sure that you have switched off the PC and the printer before mak-
ing connections!
Caution: Do not connected the PKD-1 to the serial port. You may dam age your
PKD-1!
Product Code
SW Security Device PKD-1: 0750018
Figure 11: View of SW Security Device
Service tools CCS Technical Documentation

FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)

FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.

Product Code

Sales Pack - Europe/Africa 0080541
Sales Pack -APAC 0080542
Figure 12: View of FLS-4S
Page 18 Copyright ãNokia. All rights reserved Issue 1 01/03
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PCS-1 Power Cable

The PCS-1 Power Cable (DC) is used to connect e.g. JBV-1 to FPS-8.

Product Code

PCS-1 Power Cable: 0730012
Figure 13: View of PCS-1
Service tools CCS Technical Documentation

XRF-1 RF Cable

RF cable XRF-1 is used to connect e.g. Module Jig MJS-39 to RF mea surement equip­ment..

Product code

XRF-1 RF Cable: 0730085
Figure 14: View of XRF-1
Page 20 Copyright ãNokia. All rights reserved Issue 1 01/03
CCS Technical Documentation Service tools

DAU-9S MBUS Cable

The MBUS Cable DAU-9S has a modular connector, and is used with be tween PC's serial port and e.g. Module Jig MJS-39.

Product Code

DAU-9S MBUS Cable: 0730108
Figure 15: View of DAU-9S
Issue 1 01/03 CopyrightãNokia. All rights reserved Page 21
Service tools CCS Technical Documentation

SCB-3 DC Cable

The DC Cable SCB-3 is used to connect e.g. JBV-1 to the phone.

Product Code

SCB-3 DC Cable: 0730114
Figure 16: View of SCB-3
3
Page 22 Copyright ãNokia. All rights reserved Issue 1 01/03
CCS Technical Documentation Service tools

XCS-4 Modular Cable

XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes.

Product code

XCS-4 Modular Cable: 0730178
Figure 17: View of XCS-4
Service tools CCS Technical Documentation

Printer Cable

This cable is used to connect the PC to FPS-8.

Product code

Printer Cable: 0730029
Figure 18: View of Printer Cable
Page 24 Copyright ãNokia. All rights reserved Issue 1 01/03
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