Nokia 5030, RM-524, RM-525 Service Manual

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5030 RM-524, RM-525

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

Transceiver characteristics Band:

RM-524: EGSM900/GSM1800 RM-525: GSM 850/1900

Display:

128x160 (TFT), 65k color display, active area size 28.42mm x 35.52mm

Operating System: S30 Connections:

2.5 mm AV connector, 2.0 mm charger, Easy Flash II connector

Transceiver with BL-5C (BL-5CA for China) battery pack

Talk time

best case

With BL5C battery (1020 mAh) With BL5CA battery (700 mAh)

Note: These values depend on network parameters and phone settings

Up to 10h 15 min

Up to 6h 40 min

Talk time Ectel

Up to 5 h Up to 525

Up to 3.5 h Up to 360

Standby time

h, up to 22 days

h, up to 15 days

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Change history ................................................................................................................................3

2. Copyright ........................................................................................................................................4

3. Warnings and cautions....................................................................................................................5

3.1 Warnings ..................................................................................................................................5

3.2 Cautions ...................................................................................................................................5

4. ESD protection.................................................................................................................................6

5. Care and maintenance..................................................................................................................... 7

6. Battery information.........................................................................................................................8

7. Exploded view.................................................................................................................................9

8. Service devices ..............................................................................................................................10

9. SW-update ....................................................................................................................................12

10. Disassembly instructions.........................................................................................................14

11. Disassembly/assembly hints.................................................................................................... 19

12. Solder components .................................................................................................................20

Service Manual Level 1&2

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1. CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 30.01.2009 First draft

Approved 1.0 06.04.2009 First approved version

Approved 2.0 21.04.2009 Exploded view updated

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

Service Manual Level 1&2

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

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2. COPYRIGHT

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

Service Manual Level 1&2

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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3. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

3.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES,

MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Service Manual Level 1&2

3.2 Cautions

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist

strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after

servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

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4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

Service Manual Level 1&2

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5. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can

contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of

electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature),

moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit

boards.

Service Manual Level 1&2

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas,

modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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6. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).

Service Manual Level 1&2

Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

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7. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

Service Manual Level 1&2

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8. SERVICE DEVICES

FLS-5 Flash device

CA-112DS Data Service Cable

CA-111DS Service Cable

(alternative)

Service Manual Level 1&2

Travel charger

BL-5C/BL-5CA battery

ACF-8 power supply

FLS-4 POS Flash Device

(alternative)

ACF-8 Country-Specific Adapters

CONFIDENTIAL

NMP standard toolkit (v2)

For more information, refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer

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contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.

Service Manual Level 1&2

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9. SW-UPDATE

Flash concept – (Point of Sales)

To use the FLS-5 or FLS-4s Flash Dongle, you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Online.

For flashing with FLS-5 use the CA-112DS cable

Service Manual Level 1&2

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For flashing with FLS-4 use the CA-111DS cable NOTE: No longer available for purchase

Service Manual Level 1&2

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10. DISASSEMBLY INSTRUCTIONS

1) Use the Nokia Standard Toolkit version 2. 2) To release the B-COVER, push the release button on the bottom of the device, lift and push the B-COVER forward.

Service Manual Level 1&2

3) Remove the B-COVER. 4) Wedge the SRT-6 tool between the A- and DCOVERs. Work the tool around the A-COVER to release the 8 clips.

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5) Lift up the A-COVER to remove it. 6) Unscrew the 6ea. #4 TORX screws in the order shown.

Service Manual Level 1&2

7) Remove the screws with the tweezers. Do not

use the screws again.

9) Remove the D-cover. 10) Use the tweezers to release the clips on the

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8) There are 4 clips on each side and 2 clips on top of the D-cover. Release the clips by carefully streching the D-cover out.

bottom side and top side (2 on each side) of the engine module.

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11) Carefully pull the PWB down to remove it. 12) Remove the UI SHIELD.

Service Manual Level 1&2

13) Remove the LIGHT GUIDE. 14) Use the dental tool to lift a corner of the DOME SHEET.

15) Peel back the DOME SHEET. 16) Remove the DOME SHEET. Do not use this part again.

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17) Use the SS-93 tool to lift the 3 in 1 MFD and

release the 2 clips holding the 3 in 1 MFD.

Service Manual Level 1&2

18) Remove the 3 in 1 MFD.

19) Use the SS-93 tool to release the clip holding

the ANTENNA ASSY.

21) Remove the SIDE KEY by pulling it up and out. 22) Carefully pull the EFII COVER to remove it.

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20) Remove the ANTENNA ASSY.

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23) Use the SS-93 tool to release the clips holding

the TORCH WINDOW.

End of disassembling!

Service Manual Level 1&2

24) Remove the TORCH WINDOW.

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11. DISASSEMBLY/ASSEMBLY HINTS

1) Unscrew the screws in the order shown.

Service Manual Level 1&2

2) Tighten the screws to the torque of 15 Ncm in the order shown.

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12. SOLDER COMPONENTS

Solder components only for Level 2

Service Manual Level 1&2

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Nokia 5030, RM-524, RM-525 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual