Nokia 1600, 1110 Service Manual

Nokia Customer Care

Service Manual

RH-64 (Nokia 1600)

Mobile Terminal

Part No: (9243363 (Issue 1))

Company Confidential

RH-64

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 07/2005 G Rudh

Page ii Company Confidential 9243363 (Issue 1)

RH-64 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RH-64

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv Company Confidential 9243363 (Issue 1)

RH-64 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RH-64

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RH-64 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RH-64

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii Company Confidential 9243363 (Issue 1)

RH-64 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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Nokia Customer Care Company Policy

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RH-64 Nokia 1600 Service Manual Structure Nokia Customer Care

Nokia 1600 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix service software 4 Service tools and concepts 5 Disassembly and reassembly instructions 6 Baseband troubleshooting 7 RF troubleshooting 8 System module 9 Schematics

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Nokia Customer Care Nokia 1600 Service Manual Structure

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Nokia Customer Care

1 — General information

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Nokia Customer Care General information

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Table of Contents

Product selection.............................................................................................................................................................................1–5

Display and keypad features.......................................................................................................................................................1–5

Features..............................................................................................................................................................................................1–5

Hardware features....................................................................................................................................................................1–5

Software features......................................................................................................................................................................1–5

UI features...................................................................................................................................................................................1–6

Mobile enhancements..............................................................................................................................................................1–6

Technical specifications................................................................................................................................................................1–7

General specifications..............................................................................................................................................................1–7

Battery endurance....................................................................................................................................................................1–7

Environmental conditions......................................................................................................................................................1–8

Electrical characteristics..........................................................................................................................................................1–8

List of Tables

Table 1 Power...................................................................................................................................................................................1–6

Table 2 Car.........................................................................................................................................................................................1–7

Table 3 Audio....................................................................................................................................................................................1–7

Table 4 Xpress-on™ covers...........................................................................................................................................................1–7

Table 5 Normal and extreme voltages.....................................................................................................................................1–8

Table 6 Current consumption......................................................................................................................................................1–9

List of Figures

Figure 1 RH-64 product picture...................................................................................................................................................1–5

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Nokia Customer Care General information

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RH-64 General information Nokia Customer Care

Product selection

The RH-64 has a dual band transceiver unit designed for the GSM900 and GSM1800 networks.

Figure 1 RH-64 product picture

Display and keypad features

• High resolution CSTN display (96x68 pixels) with 65,536 colors

• 4UI-style, 5-way navigation key including selection key,

• Hardtop keymat

Features

Hardware features

• GSM E900/1800

• AMR/HR/FR/EFR codecs

• Internal antenna

• Charger plug

• Headset connector

• Internal vibrator

• User changeable front- and back covers and top cap

• SIM (1.8 and 3.0 V)

Software features

• OS: CUI

• UI Style: Jack 4

• MIDP 2.0 Java, with latest APIs

• 20 polyphonic ringing tones

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RH-64

Nokia Customer Care General information

UI features

Messaging • Multimedia messaging: send and receive messages containing text, an audio

clip, and an image to other compatible devices (maximum message size: up to 100kB)

• SMS messaging

• Predictive text input

• Asia-Pacific: English, Chinese Simplified, Chinese Traditional, Thai, Philipino, Vietnamese, Bahasa Indonesia, Bahasa Malaysia, Hindi

• Europe and Africa: Danish, Dutch, English, French, Finnish, German, Icelandic, Italian, Portugese, Spanish, Swedish, Norwegian, Turkish, Greek, Bulgarian, Ukranian, Hebrew, Arabic, Slovakian, Czech, Hungarian, Polish, Romanian, Serbian, Croatian, Slovenian, Russian, Estonian, Latvian, Lithuanian

• Non-predictive text input: Urdu, Farsi, Zulu, Xhosa, Sesotho, Swahili, Merathi, Tamil, Gujarati, Bengali

Memory functions • Phone book (up to 300 entries)

Connectivity • Plug and play connector

Call management • Speed dialing: up to 8 names (keys 2-9)

• Last number redial from dialed calls list (dial key brings out the dialed calls list)

• Automatic redial (max 10 attempts)

• Automatic answer (works with headset or car kit only)

• Call waiting, call hold, call divert, and call timer

• Automatic and manual network selection

• Vibrating alert

Voice features • Integrated handsfree speaker

Personalise • Graphics, icons, animations, logos

• 3 games available . The selection of games depends on the region the phone is sold in (Snake, Bunny Brains, Dice, Butler, Carrom , Soccer league, Cricket cup, Rapid Rolls

• Ringing tones: Polyphonic tones

• Themes: possibility to download new themes

Phone features • Phone Features

• Alarm clock Calendar

Mobile enhancements

Table 1 Power

Type Name

BL-5C Battery 900 mAh Li-Ion

AC-1 Retractable charger

ACP-12 Travel charger

LCH-12 Mobile charger

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RH-64 General information Nokia Customer Care

Table 2 Car

Type Name

CK-10 Nokia car kit

HF-8 Nokia plug-in car handsfreet

MP-2 Microphone

CR-39 Nokia universal holder

Table 3 Audio

Type Name

HDB-5 Boom Headset

HDE-2 Headset

HS-7 Dual Headset

HDA-9 TTY Adapter

Table 4 Xpress-on™ covers

Type Name

CC 232D EMEA colors: Gray, Blue, Orange, except APAC, which only have gray and blue.

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Transceiver with BL-5C 900mAh Li-Ion battery pack

104x44.7x17.2 85 69

Battery endurance

Nokia measurements of operation times in GSM900/1800

Talk time

Battery: BL-5C 900mAh Up to 180 min

Standby time

Battery: BL-5C 900mAh Up to 300 min

Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk

time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

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RH-64

Nokia Customer Care General information

Environmental conditions

Environmental condition

Normal operation

Reduced performance

Intermittent or no operation

No operation or storage

Charging allowed

Long term storage conditions

Humidity and water resistance

Ambient temperature Notes

-15 oC ... +55 oC

-30 ...15 oC and +55oC ... +70 oC

-40 oC ... -30 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

-15 oC ... +55 oC

0 oC ... +85 oC

Specifications fulfilled

Operational only for short periods

Operation not guaranteed but an attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water has

to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

Electrical characteristics

Table 5 Normal and extreme voltages

Voltage Voltage (V) Condition

General conditions

Nominal voltage 3.90V a

Lower extreme voltage 3.30V b

Higher extreme voltage 4.30V c

HW shutdown voltages

Vmstr+ 2.1V ± 0,1V Off to on

Vmstr- 1.9V ± 0,1V On to off

SW shutdown voltages

SW shutdown 3. 1V In call

SW shutdown 3. 2V In idle

Min operating voltage

Vcoff+ 3. 1V ± 0,1V Off to on

Vcoff- 2. 8V ± 0,1V On to off

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RH-64 General information Nokia Customer Care

Voltage Voltage (V) Condition

HW reset demands

Min 1. 0V d

Max --

a. The nominal voltage is defined as being 15% higher than the lower extreme voltage. TA will test with this nominal voltage at an 85% range (0.85x3.9V a 3.3V).

b. This limit is set to be above SW shutdown limit in TA. c. During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and

4.60 might appear for a short while. d. The minimum battery cell voltage required for the reset circuitry to turn on. This is not confirmed by measures

at pt.

Table 6 Current consumption

Condition Min Typical Max Unit

Call (MoU) (E)GSM 900 GSM 1800 GSM 1900

Idle (MoU) 2.72

Power off 150 250 mA

208 188 168

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Nokia Customer Care General information

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Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care Parts and layouts

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RH-64 Parts and layouts Nokia Customer Care

Table of Contents

Exploded view..................................................................................................................................................................................2–5

Mechanical parts list.......................................................................................................................................................................2–6

Spare parts overview.....................................................................................................................................................................2–7

SWAP phones....................................................................................................................................................................................2–8

Component parts list......................................................................................................................................................................2–8

Component layouts......................................................................................................................................................................2–15

List of Tables

Table 7 Mechanical parts list.......................................................................................................................................................2–6

Table 8 SWAP phones for RH-64.................................................................................................................................................2–8

Table 9 Component parts list......................................................................................................................................................2–8

List of Figures

Figure 2 Exploded view.................................................................................................................................................................2–5

Figure 3 Spare parts overview....................................................................................................................................................2–7

Figure 4 Component layout, bottom side (1jv_50e)..........................................................................................................2–15

Figure 5 Component layout, top side (1jv_50e)..................................................................................................................2–15

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Nokia Customer Care Parts and layouts

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RH-64 Parts and layouts Nokia Customer Care

Exploded view

Figure 2 Exploded view

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RH-64

Nokia Customer Care Parts and layouts

Mechanical parts list

Table 7 Mechanical parts list

ITEM/

CIRCUIT

REF.

* = not available as spare part

I001 1 A-cover

I002 1 KEYMAT

I003 6 Screws T6+

I004 1 LCD shielding

I005 1 Acoustic channel

I006 1 LCD module

I007 1 Light guide assembly

QTY PART NAME

I008 1 Domesheet

I009 1 Engine module (not supplied)

I010 1 BB shielding lid assembly

I011 1 RF shielding lid

I012 1 FEM shielding lid

I013* 1 Antenna (A1)

I014* 1 IHF (A1)

I015* 1 Release button

I016* 1 SIM lid (A2)

I017 1 Microphone

I018 1 Easy flash connector (A2)

I019* 4 D-cover (A2)

I020 1 Type label

I021 1 B-cover

I022 1 Easy flash connector cap

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RH-64 Parts and layouts Nokia Customer Care

Spare parts overview

Figure 3 Spare parts overview

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RH-64

Nokia Customer Care Parts and layouts

SWAP phones

Table 8 SWAP phones for RH-64

SWAP phones for RH-64

RH-64 SWAP ENGINE EURO-C

RH-64 SWAP ENGINE EURO-C FRANCE

RH-64 EURO-C TURKEY

RH-64 SWAP ENGINE EURO-K

RH-64 SWAP ENGINE UKR

RH-64 SWAP ENGINE EURO-L SOUTH AFRICA

RH-64 SWAP ENGING APAC-S, Singapore

RH-64 SWAP ENGINE APAC-T, Philippines

Component parts list

Table 9 Component parts list

Item ref PWB side X/Y Object name Value

A7001 Top O 5 SHIELD_BB ~

A7002 Top J 6 SHIELD_RF_ASIC ~

A7003 Top J 3 SHIELD_FEM ~

B2200 Top O 7 CRYSTAL 32.768KHZ+-20PPM 12.5PF 32.768KHz

B7600 Top K 5 CRYSTAL 26MHZ+-10PPM 15.5PF 26MHz

C2000 Top G 3 Chipcap 5% NP0 27p

C2001 Top G 2 Chipcap 5% NP0 10p

C2002 Top G 4 CHIPTCAP 150U M 10V 6X3.2X1.5 150u_10V

C2003 Top S 5 Chipcap 5% NP0 22p

C2004 Top R 5 Chipcap 5% NP0 22p

C2005 Top R 5 Chipcap 5% NP0 22p

C2006 Top R 5 Chipcap 5% NP0 22p

C2007 Top S 7 CHIPCAP Y5V 100N Z 25V 0603 100n

C2008 Top R 4 Chipcap X7R 10% 16V 0402 10n

C2009 Top R 4 Chipcap X7R 10% 16V 0402 10n

C2010 Top R 5 Chipcap X7R 10% 16V 0402 10n

C2011 Top S 3 CHIPCAP X5R 1U K 6V3 0603 1u0

C2012 Top R 4 Chipcap X7R 10% 16V 0402 10n

C2013 Top R 3 Chipcap X7R 10% 50V 0402 1n0

C2017 Top G 5 Chipcap 5% NP0 33p

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