Noco g7200 User Guide
G7200 V2.0
User Guide
DANGER
PRIOR TO USE, READ AND UNDERSTAND
PRODUCT SAFETY INFORMATION.
Failure to follow the instructions may result
in ELECTRICAL SHOCK, EXPLOSION,
or FIRE, which may result in SERIOUS
INJURY, DEATH, DAMAGE TO DEVICE or
PROPERTY. Do not discard this information.
Welcome. Thank you for buying the NOCO Genius
G7200. Read and understand the User Guide before
operating the charger. For questions regarding our chargers,
view our comprehensive support information at www.no.co/
support. To contact NOCO for personalized support (not
available in all areas), visit www.no.co/connect.
What’s In The Box.
• G7200 Smart Charger
• (1) Battery Clamp Connectors
• (1) Eyelet Terminal Connectors
• User Guide
• Information Guide and Warranty
®
Contacting NOCO.
1.800.456.6626
Phone:
support@no.co
Email:
Mailing Address:
About G7200. The NOCO Genius
some of the most innovative and advanced technology
on the market, making each charge simple and easy. It is
quite possibly the safest and most efficient charger you will
ever use. The G7200 is designed for charging all types of
12V lead-acid and 12V lithium-ion batteries, including Wet
(Flooded), Gel, MF (Maintenance-Free), CA (Calcium), EFB
(Enhanced Flooded Battery), AGM (Absorption Glass Mat),
and LIB (Lithium Ion) batteries. It is suitable for charging
battery capacities up to 230 Amp-Hours and maintaining
all battery sizes.
Getting Started. Before using the charger, carefully
read the battery manufacturer’s specific precautions and
recommended rates of charge for the battery. Make sure
to determine the voltage and chemistry of the battery by
referring to your battery owner’s manual prior to charging.
Mounting. The G7200 has four (4) external holes for
mounting. Mount the charger in a desired location with
#6 self-drill screws. Make sure there are no obstructions
behind the mounting surface. It is important to keep in mind
the distance to the battery. The DC cable length from the
charger, with either the battery clamp or eyelet terminal
connectors, is approximately 75-inches (1,900mm).
Charging Modes. The G7200 has nine (9) modes:
Standby, 12V NORM, 12V COLD/AGM, 24V NORM, 24V
COLD/AGM, 12V LITHIUM, 12V AGM+, 13.6V SUPPLY,
and 12V REPAIR. Some charge modes must be pressed
and held for three (3) seconds to enter the mode. These
“Press and Hold” modes are advanced charging modes
that require your full attention before selecting. “Press
and Hold” are indicated on the charger by a red line. It is
important to understand the differences and purpose of
each charge mode. Do not operate the charger until you
30339 Diamond Parkway, #102
Glenwillow, OH 44139
United States of America
®
G7200 represents
confirm the appropriate charge mode for your battery.
Below is a brief description:
Mode Explanation
In Standby mode, the charger is not
charging or providing any power to
the battery. Energy Save is activated
Standby
NORM
COLD/
AGM
NORM
COLD/
AGM
during this mode, drawing microscopic
power from the electrical outlet. When
selected, an orange LED will illuminate.
No Power
For charging 12-volt Wet Cell, Gel Cell,
Enhanced Flooded, Maintenance-Free
12V
and Calcium batteries. When selected,
a white LED will illuminate.
14.5V| 7.2A| Up To 230Ah Batteries
For charging 12-volt batteries in cold
12V
temperatures below 50ºF (10ºC) or
AGM batteries. When selected, a blue
LED will illuminate.
14.8V| 7.2A| Up To 230Ah Batteries
For charging 24-volt Wet Cell, Gel Cell,
Enhanced Flooded, Maintenance-Free
24V
and Calcium batteries. When selected,
a white LED will illuminate.
29V | 3.6A | Up To 115Ah Batteries
For charging 24-volt batteries in cold
24V
temperatures below 50ºF (10ºC) or
AGM batteries. When selected, a blue
LED will illuminate.
29.6V| 3.6A| Up To 115Ah Batteries
222
Mode Explanation
For charging 12-volt lithium-ion
12V
batteries, including lithium iron
LITHIUM
Press & Hold
AGM+
Press & Hold
13.6V
SUPPLY
Press & Hold
REPAIR
Press & Hold
Using 12V Lithium. [Press & Hold]
12V Lithium charge mode is designed for 12-volt
lithium-ion batteries only, including lithium iron phosphate.
CAUTION. USE THIS MODE WITH CARE. THIS MODE IS
FOR 12-VOLT LITHIUM BATTERIES ONLY. LITHIUMION BATTERIES ARE MADE AND CONSTRUCTED
IN DIFFERENT WAYS AND SOME MAY OR MAY NOT
CONTAIN A BATTERY MANAGEMENT SYSTEM (BMS).
CONSULT THE LITHIUM BATTERY MANUFACTURER
BEFORE CHARGING AND ASK FOR RECOMMENDED
CHARGING RATES AND VOLTAGES. SOME LITHIUM-ION
BATTERIES MAY BE UNSTABLE AND UNSUITABLE FOR
CHARGING.
phosphate. When selected, a blue
LED will illuminate.
14.2V| 7.2A| Up To 230Ah Batteries
For charging 12-volt advanced AGM
batteries, which requires a higher
12V
than normal charging voltage. When
selected, a blue LED will illuminate.
15.5V| 7.2A| Up To 230Ah Batteries
Converts to a DC power supply for
powering any 12VDC device, like a tire
inflator, oil changer, or as a memory
retainer when replacing a battery. When
selected, a red LED will illuminate.
13.6V | 5A | Max 6A
An advanced battery recovery mode
for repairing and storing, old, idle,
12V
damaged, stratified or sulfated
batteries. When selected, a red LED
will illuminate and flash
16.5V | 1.5A | Any Capacity
Using 12V AGM+. [Press & Hold]
12V AGM+ charge mode is designed for 12-volt
advanced AGM batteries only. Advanced AGM batteries
are a new battery technology typically found in startstop micro-hybrid vehicles. These batteries accept a
higher than normal charging voltage around 15.5-volts.
12V AGM+ charge mode is NOT suitable for traditional
AGM batteries. Consult the battery manufacturer before
using this mode.
CAUTION. USE THIS MODE WITH CARE. THIS
MODE IS FOR 12-VOLT LEAD-ACID ADVANCED
AGM BATTERIES ONLY. THIS MODE USES A HIGH
CHARGING VOLTAGE AND MAY CAUSE SOME
WATER LOSS IN WET (FLOODED) CELL BATTERIES
OR OVERCHARGE IN SOME BATTERIES.
Using 13.6V Supply. [Press & Hold]
13.6V Supply converts the charger to a constant
current, constant voltage DC power supply. It can be
used to power 12VDC devices, including; tire inflators,
oil changers, coffee pots, seat heaters and more. As a
power supply, it can also be used to retain a vehicle’s
on-board computer settings during battery repair or
replacement. 13.6V Supply provides 13.6-volts at 5A
with overload protection at 6A (Max).
CAUTION. THIS MODE IS FOR 12-VOLT LEAD-ACID
BATTERIES ONLY. PRIOR TO USE, READ YOUR
12VDC DEVICE MANUAL TO DETERMINE IF IT IS
SUITABLE FOR USE WITH THIS MODE. BOTH THE
SPARK PROOF AND REVERSE POLARITY SAFETY
FEATURES ARE DISABLED IN THIS MODE. DO NOT
ALLOW THE POSITIVE AND NEGATIVE BATTERY
CLAMP OR EYELET TERMINAL CONNECTORS TO
TOUCH OR CONNECT TO EACH OTHER AS THE
CHARGER COULD GENERATE SPARKS. CHECK THE
POLARITY OF THE BATTERY TERMINALS BEFORE
USING THIS MODE.
444
Using 12V Repair. [Press & Hold]
12V Repair is an advanced battery recovery mode for
repairing and storing, old, idle, damaged, stratified or
sulfated batteries. Not all batteries can be recovered.
Batteries tend to become damaged if kept at a low charge
and/or never given the opportunity to receive a full charge.
The most common battery problems are battery sulfation
and stratification. Both battery sulfation and stratification
will artificially raise the open circuit voltage of the battery,
causing the battery to appear fully charged, while providing
low capacity. Use 12V Repair in attempt to reverse these
problems. For optimal results, take the 12-volt battery
through a full charge cycle, bringing the battery to full
charge, before using this mode. 12V Repair can take up
to four (4) hours to complete the recovery process and will
return to Standby when completed.
CAUTION. USE THIS MODE WITH CARE. THIS MODE
IS FOR 12-VOLT LEAD-ACID BATTERIES ONLY. THIS
MODE USES A HIGH CHARGING VOLTAGE AND MAY
CAUSE SOME WATER LOSS IN WET (FLOODED) CELL
BATTERIES. BE ADVISED, SOME BATTERIES AND
ELECTRONICS MAY BE SENSITIVE TO HIGH CHARGING
VOLTAGES. TO MINIMIZE RISKS TO ELECTRONICS,
DISCONNECT THE BATTERY BEFORE USING THIS
MODE.
Connecting to the Battery.
Do not connect the AC power plug until all other
connections are made. Identify the correct polarity of
the battery terminals on the battery. The positive battery
terminal is typically marked by these letters or symbol
(POS,P,+). The negative battery terminal is typically marked
by these letters or symbol (NEG,N,-). Do not make any
connections to the carburetor, fuel lines, or thin, sheet metal
parts. The below instructions are for a negative ground
system (most common). If your vehicle is a positive ground
system (very uncommon), follow the below instructions in
reverse order.
1.) Connect the positive (red) battery clamp or eyelet
terminal connector to the positive (POS,P,+) battery
terminal.
2.) Connect the negative (black) battery clamp or eyelet
terminal connector to the negative (NEG,N,-) battery
terminal or vehicle chassis.
3.) Connect the battery charger’s AC power plug into a
suitable electrical outlet. Do not face the battery when
making this connection.
4.) When disconnecting the battery charger, disconnect
in the reverse sequence, removing the negative first (or
positive first for positive ground systems).
Begin Charging.
1.) Verify the voltage and chemistry of the battery.
2.) Confirm that you have connected the battery clamps
or eyelet terminal connectors properly and the AC power
plug is plugged into an electrical outlet.
3.) The charger will begin in Standby mode, indicated by
an orange LED. In Standby, the charger is not providing
any power.
4.) Press the mode button to toggle to the appropriate
charge mode (press and hold for three seconds to enter
an advanced charge mode) for the voltage and chemistry
of your battery.
5.) The mode LED will illuminate the selected charge
mode and the Charge LEDs will illuminate (depending on
the health of the battery) indicating the charging process
has started.
6.) The charger can now be left connected to the battery
at all times to provide maintenance charging.
666
Understanding Charge LEDs.
The charger has four (4) Charge LEDs per bank - 25%,
50%, 75% and 100%. These Charge LEDs indicate the
connected battery(s) state-of-charge (SOC). See the
explanation below:
LED Explanation
25%
Red LED
25% 50% 75% 100%
50%
Red LED
25% 50% 75% 100%
The 25% Charge LED will slowly
pulse “on” and “off”, when the battery
is less than 25% fully charged. When
the battery is 25% charged, the red
Charge LED will be solid.
The 50% Charge LED will slowly
pulse “on” and “off”, when the battery
is less than 50% fully charged. When
the battery is 50% charged, the red
Charge LED will be solid.
75%
Orange LED
25% 50% 75% 100%
100%
Green LED
25% 50% 75% 100%
Maintenance
Green LED
25% 50% 75% 100%
The 75% Charge LED will slowly pulse
“on” and “off”, when the battery is less
than 75% fully charged. When the
battery is 75% charged, the orange
Charge LED will be solid.
The 100% Charge LED will slowly
pulse “on” and “off”, when the battery
is less than 100% fully charged. When
the battery is fully charged, the green
LED will be solid, and the 25%, 50%
and 75% Charge LEDs will turn “off”.
During maintenance charging, the
100% Charge LED will pulse “on”
and “off” slowly. When the battery is
topped off and fully charged again,
the 100% Charge LED will turn
solid green. The charger can be left
connected to the battery indefinitely.
Understanding Advanced Diagnostics.
Advanced Diagnostics is used when displaying Error
Conditions. It will display a series of blink sequences
that help you identify the cause of the error and
potential solutions.
All Error Conditions are displayed with the Error LED
and Standby LED flashing back and forth. The
number of flashes between each pulse denotes a
potential Error Condition (except reverse polarity and
low-voltage battery).
Error Reason/Solution
Single
Flash
Double
Flash
Triple
Flash
Error LED
Solid Red
Standby
Solid Orange
Battery will not hold a charge.
Have battery checked by a
professional.
Possible battery short.
Have battery checked by a
professional.
Battery voltage is too high for
the selected charge mode.
Check the battery and charge
mode.
Reverse polarity. Reverse the
battery connections.
Battery voltage is too low for
charge to detect or charger
is in supply. Jumpstart the
battery to raise the battery
voltage.
888
Memory
Returns to last selected mode when restarted
Interactive
Alters the charging process based on organic
battery feedback
Recovery
Applies a high-voltage pulse charge when lowvoltage, sulfation or lost capacity is detected
Safe
Protects against reverse polarity, sparks,
overcharging, overcurrent, open-circuits,
short-circuits and overheating
Fast
Charges two times faster than traditional
battery chargers
Compensation
Adjusts for varying A/C line voltage for
consistent charging
Rugged
Dirt, water, UV, impact and crush resistant
Compact
High-frequency energy conversion for
ultra-compact, lightweight and portable charger
Start-Stop
Counteracts increased cyclic energy demands
placed on batteries in micro-hybrid vehicles
Firewall
Multi-level safety barrier that prevents abnormal
and unsafe conditions
Optimization
Stabilizes internal battery chemistry for
increased performance and longevity
Maintenance Plus
Keeps the battery fully charged without
overcharging allowing the charger to be
safely connected indefinitely
Energy Save
Minimizes energy consumption when full
power is not needed
Load Tracking
Charge LEDs dynamically track the
batteries state-of-charge when a load
outpaces the charge current
Diagnostics
Intuitive visual diagnostic tool for detecting
reverse polarity, low-voltage or damaged
batteries
CANBUS
Automatically enables the charging port to
charge CANBUS systems
Thermal Monitor
Internal temperature sensors adjust charge
based on ambient climate
101010
Charging Steps.
Voltage (V)
Step
Current (A)
Step 1 & 2: Analyze & Diagnose
Checks the battery’s initial condition, including voltage,
state-of-charge and health, to determine if the battery is
stable before charging.
Step 3: Recovery
Initializes the Recovery desulfation process (if needed)
for deeply discharged or sulfated batteries by pulsing
small amounts of current.
Step 4: Initialize
Starts the charging process with a gentle (soft) charge.
Step 5: Bulk
Begins the Bulk charging process based on the
condition of the battery and returns 80% of the battery’s
capacity.
Step 6: Absorption
Brings the charge level to 90% by delivering small
amounts of current to provide a safe, efficient charge.
This limits battery gassing and is essential to prolonging
battery life.
Step 7: Optimization
Finalizes the charging process and brings the battery
to maximum capacity. In this step, the charger utilizes
multi-layered charging profiles to fully recapture capacity
and optimize the specific gravity of the battery for
increased run time and performance. The charger will
switch to Maintenance if the battery tells the charger that
more current is needed.
1 2 3 4 5 6 7 8
Bulk
Recovery
Initialize
Absorption
Optimization
Analyze
Diagnose
Maintenance
Step 8: Maintenance
Continuously monitors the battery to determine when
a maintenance charge should be initiated. If the battery
voltage falls below its target threshold, the charger will
restart the Maintenance cycle until voltage reaches its
optimal state and then discontinues the charge cycle.
The cycle between Optimization and Maintenance is
repeated indefinitely to keep the battery at full charge.
The battery charger can be safely left connected
indefinitely without the risk of overcharging.
Charging Times.
The estimated time to charge a battery is shown below.
The size of the battery (Ah) and its depth of discharge
(DOD) greatly affect its charging time. The charge time
is based on an average depth of discharge to a fully
charged battery and is for reference purposes only.
Actual data may differ due to battery conditions. The
time to charge a normally discharged battery is based
on a 50% DOD.
Battery Size Approx. Time to Charge In Hours
40
80
100
150
230
12V
2.8
5.6
6.9
10.4
16.0
24VAh
5.6
11.1
13.9
20.8
-
121212
Technical Specifications.
Input Voltage AC:
Working Voltage AC:
Efficiency:
Power:
Charging Voltage:
Charging Current:
Low-Voltage Detection:
Back Current Drain:
Ambient Temperature:
Charger Type:
Type of Batteries:
Battery Chemistries:
Battery Capacity:
Housing Protection:
Cooling:
Dimensions (L x W x H):
Weight:
110-120 VAC, 50-60Hz
85-130 VAC, 50-60Hz
85% Approx.
132W Max
Various
7.2A (12V),
3.6A (24V)
2V (12V), 14V (24V)
<5mA
0°C to +40°C
8 Step, Smart Charger
12V & 24V
Wet, Gel, MF, CA, EFB,
AGM & LIB
Up To 230Ah (12V), Up To
115Ah (24V), Maintains
All Battery Sizes
P65
I
Natural Convection
9.17 x 3.74 x 2.32 Inches
1.73 Pounds
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