Nissan Sunny B10 User Manual

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NISSAN
6
171
MOTOR
G1NZA
TOKYO
CHUOKU
JAPAN
CO
L
TD
CABLE
ADDRESS
PHONES
NISMD TOKYO
5523
5431
j
i
i
complies
and
B10
described
are
of
these
only
i
1
dealers
Series
given
genuine
for
for
in
for
assemblies
purpose effective
Each
detail
complete
DATSUN
service
assembly
In
dismantling
1000
assisting
of
addition
Spare
1
i
and
the
o
1l
f
t
3
5
a
I
This
DATSUN
maintenance
major
components
comprehensive
assembling
is
It
Parts
should
i
t
1if
manual
distributors
1000
the
of
instructions
and
inspection
emphasised
be
used
has
J
lti
Model
is
as
W
been
that
replacements
h
DATSUN
1000
MODEL
VB10
DATSUN
1000
MODEL
Bl0
GENERAL
t
l
SPECIFICATIONS
e
ir
CONTENTS
J
l
fi
Page
I
SERVICE ENGINE
SERVICE
REMOVING
IGNITION
FUEL
CLUTCH TRANSMISSION
DATA
Cooling
Lubrication
Rocker
Operation
Distributor
Adjusting
Troubles
SYSTEM
Carburetor
The
Adjustment
System
OPERATIONS
Mechanism
with
TIMING
the
Remedies
Gasoline
and
REFITTING
the
Ignition
Tank
Inspection
WITH
Engine
Timing
ENGINE
Removed
of
Engine
IN
POSITION
IX
1
3
9
17
18
27
28
47
47 48
50
53
53 57
62
67
73
CHASSIS
STEERING
FRONT
REAR
BRAKE
PROPELLER
REAR
steering
AXLE
Dismantling
Front
Spring
Upper
Lower
Inspection Assembling
Link
AXLE
SYSTEM
SUSPENSION
Link
SHAFT
Gear
Adjustment
Housing
Front
the
Repairing
Hub
of
Disassembled
Parts
95
95
99
103
105 106
108 108
109
115 116
125
131
133
r
DATSUN
BODY
1000
ELECTRICAL SYSTEM
Alternator
Generator
14
Items
on
Handling
Trouble
Starter
Shooting
Motor
List
137
140 140
149 150
151
159
DATSUN
OF
GENERAL
1
180
VIEWS
BID
1000
Full
llf
1
Ibs
1
width
1
i
I
1
I
f
1
I
o
l
II
LL
1
0
in
I
i
1
l
1
n
1
i
I
1 i
Ii
I
385
II
c
I
190
1
445
t62S
O
280
without
Full
Full
length length
dude
the the
ider
3
800
3
ider
820
GENERAL
1
180
j
VIEWS
h
OF
VBID
n
n
r
t
Ai
i
Of
I
Full
0
in
I
1
1
I
8
I
2
length
280
i
1
0 N
L
n
3
800
0 10
N
LL
I
I
1
28 5
These
specifications
are
subject
to
change
without
notice
DATSUN
1000
o
ITEM
Overall
Overall
Overall
Wheel
Room
base
space
length
width
height
GENERAL
LL
LW
STD
3
800
1496in
SPECIFICATIONS
B10
Deluxe
mm
1
445
569in
1
345
530in
2
280
89
1
630
642in
1
255
482in
3
820
mm
150
4
in
mm
mm
mm
8
in
mm
mm
VB10
S
T
D
3
800
mm
149
6
in
1
445
569in
1
385
545in
2
280
937in
1
285
506in
1
160
45
Deluxe
3
820
mm
150
4
in
mm
mm
mm
mm
mm
7
in
Tread
Min
O H
O H
Vehicle
Max
road
to
to
LA
clea
the
the
weight
F
R E
1
100
LH
Front
Rear
E
w
o
B
w o
B
625
kg
1378
lb
Right
Left
433in
1
190
46
9
1
180
46
6
160
63in
580
228in
875
34in
49
49
mm
mm
in
mm
in
mm
mm
mm
645
1422
kg
lb
645
1422
kg
lb
830
327in
1
190
469in
1
180
466in
170
67in
585
230in
850
33in
49
49
mm
mm
mm
mm
mm
mm
665
kg
1466
lb
Max
speed
100
135
km
MPH
135
100
km
MPH
130 97
km
MPH
130
97
km
MPH
I
d
r
DA
Grade
Min
TSUN
turning
ability
1000
sin
radius
o
o
8
387
I
40m
379
131ft
o
306
40
13
0
I
301
m
1
ft
11
Z 0
Z
01
1
t
Model
Manufacturer
Classification
Cooling
No
of
cylinder
Cycle
Combustion
Valve
arrangment
Bore
x
Stroke
Displacement
Compression
Compression
Max
exploding
system
cbamber
ratio
pressure
pressure
arrangement
kg
kg
A10
NISSAN
MOTOR
CO
LTD
Gasoline
Water
4
4
cooled
in
line
Wedge
o
H V
73
x
2 87x2
o
8 5
12
48
988
59
60
3
cu
0
350
000
4
mm
l
cm
cm
m
r
p
m
r
p
in
32
in
Max
Max
Max
Length
Weight
Position
Type
Material
No Piston
mean
effective
power
torque SAE
x
Width
of
piston
of
piston
of
ring
HP
rpm
x
Height
pressure
m
kg
r
kg
SAE
m
p
mm
kg
Pressure Oil
975
3
5
Slot
6
4
5
EX
600
000
000 61
5ftlb
x
590
4000
r
m
p
cm
r
m
p
62
8
547x553
91
Front
T
Lo
2 1
II
1
GENERAL
Intake
Intake
Valve
timing
Exhaust
Z
C
Z
Valve
Clearance
Exhaust
Intake
Exhaust
Starting
Firing
Ignition
E
Ignition
method
Method
timing
order
B
C
T
D
rpm
open
close
open
close
mm
mm
Type
Z
Ignition
0
E
1
Z C
Distributor
coil
Manufacturer
Type
Manufacturer
12 B
48
50 B
10 A
0
35
0
35
Starter
Battery
8
600
134
C14
HITACHI
D412
HITACHI
T
A B D
T
T
Motor
coil
2
51
53
D
D C
D
SPECIFICATIONS
C
C
C
type
Type
Z
0
Spark
E
Z C
Plug
Manufacturer
Thread
Cap
mm
mm
Type
Manufacturer
jet
jet
jet
Draught
size
vlve
mm
mm
mm
mm
mm
Throttle
E
Carburetor
1
bore
Venturi
Main
p
Slow
Power
Air
L45
HITACHI
14
o
7
0
8
DCG286
3
HITACHI
26 28
7
20
x
95
o
o
80
o
Down
24x7
1
40
0
60
1II
oA
TSUN
1000
1
Air
rl
f
ell
ell
l
rl
Fuel
Lubricating
Cooling
cleaner
pump
system
system
Type
Manufacturer
Type
Manufacturer
Fuel
Tank
Lubrication
Oil
pump
Oil
filter
Oil
pan
Type
Radiator
Capacity
water
Capacity
type
capacity
of
cooling
method
Paper
T8UCHIYA
element
Diaphragm
8HOWASEIKI
35
for
Forced
Trochoid
Paper
2
Pressure
filter
5
Corugated
4
5
B10
fuH
type
feed
fin
flow
30
water
for
tube
VB10
cooled
type
Battery
Generator
of
Type
Thermostat
Type
Voltage
Capacity
Type
Manufacturer
Generating
Voltage
Capacity
Voltage
Type
water
method
regulator
pump
V
A H
V
W
Centrifngal
Pellet
N40L
12
40
LT125
lllTAClll
Alternator
12
250
TL1Z
8114
10A
87
type
type
0J
arter
Manufacturer
Voltage
power
lllTAClll
12V
V
HP
IV
1
0
J
GENERAL
SPECIFICATIONS
on
dry
all
38
00
64
2
x
synchro
forward
control
disc
1
3 2
re
4
verse
mesh
gears
Floor
Forward
3
2 17
1
1
3
all
on
shift
40
00
64
76
1
synchro
forward
re
Type
u E
1 U
riI U
riI 0
Z
0
Z
p E
Z 0
Z
p E
Number
Out
Total
Type
Operating
Gear
dia
friction
ratio
of
x
method
place
In
area
dia
x
1st
2nd
3rd
Thickness
mm
cm2
Single
1
Facing
160x110
212
3
Forward
verse
mesh
gears
Remote
3
173
1
4th
Reverse
3
Propeller
Type
Final
Differential
0 Z
p
riI
riI E
riI U
riI 0
0 Z
Z Z
p
of
universal
gear
Type
Gear
Steering
Steering
Wheel
Front
Toe
shaft
gear
of
gear
ratio
angle
wheel
arrangement
axle
in
unloaded
Length
joint
diameter
x
Out
dia
Xln
dia
mm
1
178x63
5
x
3
60
Spicer
of
Type
Gear
Housing
Type
Inner
Outer
Front
Rear
ratio
gear
type
number
mm
Hypoid
4
111
BI0
Banjo
type
of
gear
Straight
Recirculating
15
1
45
36 36
400
2
wheels
2
wheels
Wishbone
2 3
mm
bevel
ball
4
pinion
ball
joint
375
VBI0
type
type
2
each
v
r
r
DATSUN
l 0
w
0 0
Z Z
Z
p
g
w
E
Cll
Cll
w
p
Camber
C1ster
Inclination
Type
p
p
E
Cll
g
l
1000
unloaded
rear
of
unloaded
angle
Type
Lining
Lining
Total
Total
Inner
Inner
axle
braking
braking
dia
dia
of
king
dimension
dimension
of
of
pin
area
area
drum
master
front
rear
front
rear
front
cylinder
rear
mm
mm
cm2
cm2
mm
mm
1
45
2
15
6030
Semi
floating type
Front
Rear
35x4 8x195
35x4
273
2
leading
leading
8x195
273
203
2
17 46
and
trailing
p
0
w
ii1
0 Z
p
Inner
Inner
Max
Type
Lining
Total
dia
dia
oil
pressure
dimension
braking
of
wheel
of
wheel
cylinder
cylinder
area
front
rear
mm
mm
kg
mm
cm2
cm2
20
64
20
64
175
Mechanical
x
4 8x195
35
273
for
ear
wheels
e
203
Inner
dia
Po
of drum
mm
Front
Spring
Rear
Z 0
Spring
Cll
Z
Length
Po
Cll
Helper
size
size
x
Width
spring
Out
x
dia
Thickness
x
Length
mm
No
mm
mm
2
Transverse
976x50x4 6
Semi
elliptic
150
150
x
x
50x72BI0 50x7 2
x
50 50
x
1
1
leaf
5
11
leaf
1
1
spring
spring
VB10
Shock
Shock
absorber
absorber
Front
Rear
Telescopic
Telescopic
VI
type
type
double
double
action
action
DA
TSUN
1000
MODEL
60
50
40
30
V e
0
a
20
BID
ENGINE
PERFORMANCE
CURVE
8
r
E
7
is
o
0
6
E
5
to
o
1
300
100
i
E
o
8
12
16
24
28 32 36
Engine
Speed
rpm
40
44
48
52
56
60
x
102
U
VII
o
o
o
2
4
io
o
m
p
p
oOO
g
i
3
H
000
380
7
ill
ratio
RUNNING
al0
1
3
latio
Ie
lpeed
b
Find
1
tatlo
speed
znd
OOO
6
m
920
s
oI
S6PS
17
IIbiHty
tOfClU
l
drl
ltlO
Stade
MIL
Mu
3tdl
P
H
f
MIX
MODEL
000
E
l
4
OOIl
2
0
0
c
8
1 0
11
1
60
150
140
130
f
raO
110
100
So
80
troth
70
Speed
Jj
0
I
51
ICO
400
soo
00
il
0
Car
SO
0
0
to
0
1
m
p
I
600
3
375
4
RUNNING
YBIO
1
3
j
illlpe
gt
final
t
O
edrllt
Zl
1d
ooo
380
134
000
115
6
m
1
5
g
l
7
561
7
abiUty
ue
de
l
l
torq
I
peed
MOl
rd
Ma
if
H
D
rM
i
MODEL
J
lQ
I
I
I
I
500
Q
1J
4
400
o
0
ceu
3
r
000
1
160
150
140
W
r
120
y
J
t
110
100
90
h
0
If
RO
I
I
I
oo
t
0
CO
70
Speed
60
C
SO
0
0
0
10
0
gj
SERVICE
DATA
ENGINE
Cylinder
Main
Con
Fly
Camshaft
Rocker
Water
Oil
Oil
Front
TRANSMISSION
Front
Rear extension
Tightening
bearing
rod
wheel
pump
pump
pan
cover
cover
head
bearing
bolt
sprocket
shaft
bolt
nut
cap
bolt
bolt
torque
bolt
cap
bolt
Tightening
torque
4
5 4 8
5 0 5 3
3
4
3
2 5 3 0
4
0 4 5
2 0 2 3
12 13
13 15
05
06
05
06
1
0
14
1
6 2 2
m
kg
6
FRONT
SUSPENSION
nut
Hub
Hub
nut
nut
Hub
Front
shock
Tension
Tension
Suspension Upper Upper
Lower
LQwer
Upper
Lower
ball
ball
ball
ball
r
link
link
Without
Coating Begining
rod
rod
member
joint
fixing
joint joint
spindle
pin
absorber
Front
Rear
fixing
lubrication
with
grease
to
turn
side
side
fixing
bolt
fixing
bolt
bolt
motion
bolt
bolt
2
3
2 5
16
Under
2 2 2 8
4 0 4 5
4
4 0
3 5 4 9
1
55
2 0
4 2 5 3
4
18
9
kg
2 5 3
4
2
6
76
2 8
2 5 3
cm
5
2
IX
DATSUN
REAR
1000
SUSPENSION
Rear
shaft
Rear
shock
U
bolt
Rear
spring
Rear
spring
fixing
absorber
front
shacle
bolt
pin
pin
1
5 2 0
2 0 2
3 5
3 5 4
0 2 5
2
5
4
0
0
GEAR
STEERING
CARRIER
Gear
Pinion
Drive
Side
bearing
Gear
Gear
Gear
Gear
Gear
Idler
Tie
rod
Steering
carrier
gear
box
box
rear
arm
arm
arm
nut
fixing
side
end
wheel
cap
cover
nut
cross
bracket
cover
nut
bolt
rod
15
14 16
3
0 3 5
4
2 4 9
0
6
1
8 2 5
18 25
14
0
3
5
1
9 2 6
35
4 0
20
8
4
9
49
4
5
ENGINE
SERVICE
DATA
Oil
content
Cooling
Transmission
Idling
Fan
r
belt
Compression
water
p
slack
0
3
04 L
include
between
3 18L
0 8
m
600
13 15
More
x
8
L
L
with
Engine
rpm
rum
than
level
heater
10
oil
gauge
side
kg
filter
mark
4
cm2
54L
distinct
Min
Max
5
2
L
L
350
Radiator
rpm
0
6
L
side
Spark
Point
Ignition
Vacuum
plug
gap
distributor
timing
gap
07
o
8
More
SERVICE
08mm
45
0
55
mm
600
than
m
r
p
400
mmHg
600
r
m
p
DATA
CYLINDER
PISTON
HEAD
Limit
Thickness
Allowable
bore
Wear
Clearance
cyl
Fixing
Piston
Measure
piston
Clearance
ring
Piston
Piston
Method
strain
inner
limit
bore
direction
oversize
ring ring
of
of
difference
of
between
with
cyl
between
end
over
inserting
gasket
dia
inner
feeler
bore
gap
size
of
dia
piston
gauge
piston
piston
each
and
between
groove
and
cyl
pin
Under
Free
An
eliptic
02
o
03
F
mark to
camshaft
STD
Pullout
thickness
Within
Within
STD
Press
1 1
1
mm
0
10
10
Used
0
0
04
front
0
25
measuring
0
20
1
0
0
25
fit
to
5t
mm
015
side
feeler
mm
mm
piston
1
05
0
rod
020
hole
oil
1
00
with
kg
1
00
rod
small
to
1
25
1
50
0
03
mm
1
25
150
end
Taper
at
200
side
0
50
0
50
within
Con
0
75
0 515
0
75
and
con
CONNECTING
Allowable
weight
Alignment
Material
Connecting
Clearance
Con
Connecting
rod
with
ROD
difference
connecting
onacon
of
big
rod
big
side
bushing
end
side
end
bearing
clearance
of
gross
rod
rod
bushing
clearance
under
thrust
size
piston
Xl
Within
o
05
length
F
500
Within
o
01
o
20
STD
mm
5
0
0 0 30
0
gram
Allowable
4
mm
05
008
limit
for
0
each
weight
limit
0
40
12
0
25
with
diff
on
100
pin
mm
0
50
0
75
1
00
r
DATSUN
CRANK
CAM
1000
Wear
Limit
Side
Crank
Portion
Bushing
Dimension
Dimension
SHAFT
Wear
Limit
Height
Wear
End
Clearance
Bushing
SHAFT
crank
journal
limit
shaft
crank
clearance
shaft
of
over
limit
of
of
limit
play
under
at
pin
journal
shaft
of
journal
crank
size
of
crank
of
crank
of
eam
alignment
cam
of
cam
of
cam
bushing
size
portion
alignment
crank
oil
shaft
of
crank
shaft
shaft
shaft
of
shaft
cam
shaft
clearance
thrust
jornal
cam
of
shaft
jorunal pin
shaft
shaft
bushing
0
03
Not
to
Within
0
02
2nd
STD
49
951
44
961
o
03
05
mm
45
36
o
5
01
o
03
STD
mm
side
mm
at
exceed
0 3
0
0
36
all
0
2mm
0
0
elliptic
mm
06
25
49
44
elliptic
55
height
07
25
mm
mm
964
974
or
taper
0
05
mm
0
50
0
75
1
00
mm
mm
or
taper
0
Inlet
50
same
0
Exhaust
journal
75
for
all
VALVE
Angle
Diameter
Limit
Dia
Wear
Tappet
Clearance
inserting
Clearance
Limit
Valve
Valve
Valve
of
valve
of
limit
clearance
of
seat
guide spring
valve
stem
valve
valve
head
valve
hole
for
over
over
valve
Free
face
valve
seat
stem
thickness
stem
guide
depresion
size
size
seat
and
guide
inserting
30
45
1
3
o 5
8 0
Clearance
o
35
o
02
006
o
2mm
T
S
S
TD
7
45
mm
mm
mm
D
mm
Inlet
Inlet
mm
Inlet
0
009mm
0
050
to
Inlet
04
50
mm
Exhaust
guide
Exhaust
xhaust
l
Exhaust
Less
than
at
hot
0
10
mm
III
7
Limit
Fix
Clearance
Clearance
FLYWHEEL
Limit
Nos
THERMOSTAT
Temp
Max
WATER
PUMP
Rotation
Current
load
valve
shake
of
of
valve
valve
teeth
to
operate
valve
ratio
quantity
spring
fixed
on
ring
lift
water
length
lifter
locker
the
Free
frictional
gear
pump
guide
arm
length
pulley
shaft
face
44
7
No130
Within
o
02
02
mm
105
82 C
More
1
05
85
l
mm
for
400
than
0
0
0
385No
15
05
9
crank
rpm
mm
SERVICE
2
61231
mm
mm
at
95
C
0
DATA
fi
pulley
OIL
FUEL
PUMP
Oil
Oil
Thickness
for
Quantity
L
PUMP
Perlormance
pump
pressure
oil
nnn
of
regulator
of
oil
rpm
adjusting
pumping
shims
Trocoid
3 5
o
5mm
19
750cc
r
gear
type
4
0
cm2
kg
5
3000
3000
min
r
m
p
t
1
xm
r
DA
TSUN
STARTER
f
Type
Constant
NO
1000
MOTOR
LOAD
Terminal
Ampere
Rotation
MANUFACTURER
voltage
rpm
A
HITACHI
SS114
V
A
Less
More
than
30
12
than
87
60
7
000
MITSUBISHI
Less
More
MW
than
30tl
11
than
V1R
4
60
800
LOADED
Terminal
Ampere
Torque
voltage
kg
V
A
m
6 3 6
Less
More
than
than
420
0 9
Less
More
than
than
470
68
0
Voltage
Clearance
bushing
Alignment
Out
dia
Diameter
Run
out
Amendable
Depth
Brush
Wear
Spring
for
mica
height
limit
tension
of
wear
limit
pinion
shaft
of
shaft
commutator
of
accuracy
out
Limit
limit
commutator
Standard
Front
Medium
Rear
of
commutator
of
commutator
standard
Less
Less
Less
than
Less
than
than
than
16mm
9 5
8
0
2
mm
0
45
mm
0
03
0
1
mm
Less
33 32
than
Less
Less
Less
than
More
mm
800
than
than
than
than
mm
mm
0 2
0
9
mm
mm
2
Less
than
Less
Less
than
0
1
mm
2 0
mm
0 2
mm
0
05
mm
0
2mm
15
7
15
g
Weakness
limit
XlV
to
700
Up
1
g
SERVICE
DATA
ALTERNATOR
Alternator
U
sed
rotation
Constant
14
Voltage
Out
dia
Wear
limit
Rotor
Rotor
Brush
Wear
coil
shaft
limit
MANUFACTURER
revolution
h
revolution
of
spring
Dia
run
out
height
St
of
brush
Less
HITACHI
LT125
5
than
31
0
5
4
07
19
7
000
mm
mm
NGK
B
2
than
33
0 6
6
13
6E
500
1
100
mm
mm
n
7
mm
7
mm
02
1
050
12
000
1
050
mm
mm
n
Under
Less
0
10
mm
Strength
REGULATOR
Type
No
load
GAP
Voltage
Pilot
of
brush
regulated
regulator
lamp
realy
spring
Yoke
Core
Point
Yoke
Core
Point
300 380
TLIZI0A
o 9
08
o 4 0
0
o 4 0 5
5
o 2
g
1
12
0 6
300 400
RL2220B5
14
0
O
5V
0
Air
o
g
8 1
2
tt
Back
5
Point
Air
Back
Point
0 8
0
0 9
0
0 8
1
3
0
1
8
1
1
l
1
i
4
2
1
1
t
J
I
t
xv
t
1
h
DATSUN
1000
MANUFACTURER
DISTRIBUTOR
Type
Ignition
contact
Point
Point
gap
Contact
ADVANCE
Governor
Vacuum
timing
angle
arm
spring
CHARACTERISTIC
type
type
tension
Commerce
Max
Commerce
Max
lllTAClll
D412
12
9 5
MITSUBlSlll
53
8
600
r
p
49
55
0
45
0
55
1
500 650
450
rpm
1
300
rpm
150
mmHg
305
mmHg
0
6 7 9 7
11 0
0
8
m
mm
fifS
g
o
13
1
5 5 8 7
5
10
TVA
18
7
at
at1028
0
at1440
at
5
at
4FIL
500
160
at
350
r
p
r
mmHg
250
mmHg
m
m
p
r
p
m
l
IGNITION
Type
Primary
Secondary
3
ways
Primary
Secondary
COIL
voltage
voltage
spark
coil
coil
gap
resistance
resistance
Below
XVI
C14
HP5
1
51
12V
More
3 2 4
000
n
20
than
6
mm
In
Below
E
17
000
n
SERVICE
DATA
MANUFACTURER HITACHI
SPARK
PLUG
Type
Screw
x
Reach
x
Hexagonal
Length
Gap
BATTERY
Type
C20
gravity
hour
5
second
h
150
C
150C150A
150A
Capacity
S
ecific
Discharge Voltage
L45
NS40L
32A
1
2
More
More
H
260
5L
than
than
14x19x20
7
o
7
0
25minute
B4V
31
8
6
lfrK
m
iil
mm
NGK
NGK
B
6E
CLUTCH
i
Setting
Wear
Disc
facing
of
Play Height
of
Play
TRANSMISSION
Type
Gear
ratio
Gear
type
limit
of
height
with
clutch
clutch
of
run
drawal
of
diaphragm
cJutch
out
pedal
pedal
facing
lever
spring
XVI
31
5
mm
o
5
mm
by
Less
than
15
2 0
144
5
mm
20
15
mm
Synchromeshed
Reverse
1st
Helical
one
3
380
gear
the
0 5
2nd
stage
type
head
mm
1
of
rivet
the
1st
3rd
2nd
1
000
Rev
3rd
gear
3
640
on
734
r
r
DATSUN
Back
Gear
MAIN
Main
MAIN
Second
First
Reverse
Reverse
First
Second
Front
Clearance
Cover
Bearing
1000
lash
ratio
DRIVE
drive
SHAFT
gear
gear
gear
gear
gear
adjusting
gear
gear
type
of
each
of
speed
GEAR
gear
teeth
teeth
teeth
thrust
thrust
thrust
thrust
between
of
meshing
Nos
Nos
Nos
clearance
clearance
boulk
shim
spline
meter
Nos
clearance
clearance
ring
gear
each
gear
Main
drive
first
gear
4
00 16
19
25
31
31
0
15
0
0
15
0
0
1
0
3rnm
0 1 0
0 8
0 5 0 2 0
Front
35
1
45
Ball
4
25mm
25mm
gear
rnm
1
bearing
mm
driven
Rear
gear
second
Bushing
gears
COUNTER
Driven
Counter
First
Reverse
Clearance
Thrust
Bearing
REVERSE
Gear teeth
Clearance
Clearance
Clearance
FORK
Length
gear
gear
washer
IDLER
SHIFT
of
GEAR
gear
teeth
type
teeth
teeth
teeth
of
front
of
Nos
between
between
to
snap
locking
gear
size
spline
SHAFT
Nos
Nos
Nos
thrust
shaft
gear
ring
ball
spring
bushing
adapter
plate
29
22
14
13
0
0 8
Front
17
0
0
0
16
02
032
1
1
0
08
mm
1
1
2
1
Q
9
1
0
1
rear
balt
bearing
0
077
0 5
0 4
4
rum
7
at
kg
3
mm
xvm
SERVICE
DATA
PROPELLER
Play
Thickness
SHAFT
at
pin
of
of
universal
snap
DIFFERENTIAL GEAR
SPECIFICATION
Teeth
Teeth
Final
ADJUSTMENT
Back
Run
out
Pre
load
Standard
Back
Standard
Nos
Nos of
gear
lash
lash
of
ratio
between
drive
of
of
dimension
of
width
drive
drive
drive
side
of
ring
gear
pinion
gear
side
CARRIER
pinion
gear
drive
back side
of
joint
pinion
bearing
drive
bearing
pinion
drive
gear
Adjust
1
58
Less
Less
6 8
45mm
o
1
17
snap
by
1
56
Bl0
37
4111
than
than
kg
0
2mm
50
mm
ring
1
54
1
52
1
50
1
CAR
MODEL
V010
9 8
4
10
0
0
0
08
cm
15
mm
mm
48
1
46
35
375
ADJUST
WASHER
38125
38126 18000
38127
38128 18000
38129 18000
38130 18000
38131 18000
38132
38133 18000
38134
38135
38136
Parts
OF
DRIVE
No
18000
18000
18000
18000
18000
18000
PINION
XIX
Thickness
2
30
2
32
2
34
2 36 2
2
38 2
2
40
2
42
2
44
2
46
48
2
2
50
2
52
2
2
2
2
2
2
2
2
2
2
32
34
36mm
38mm
40
42
44
46
48
50
52
54
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
J
r
DA
TSUN
1000
ADJUSTING
SPACER
OF
38137 18000
38138 18000
38139 18000
SHIM
Parts
38153
38154
38155 18000
38156
38157 18000
DRIVE
PINION
Parts
38165
38166
38167
OF
No
18000
18000
18000
No
18000
18000
18000
DRIVE
PINION
2
54
2
56
2
58
Thickness
050mm
0
0
0
0
Thickness
5
6
6
075
125
250
500
75
OOmm
25
2
56
mm
2
58
mm
2
60
mm
mm
mm
mm
mm
mm
mm
THRUST
ADJUSTING
SUSPENSION
FRONT
Dimension
Free
Spring
WASHER
SPRING
chamber
constant
OF
SI
No
Parts
38424 18000
38424
38424
SHIM
Parts
38453
38454
38455
38456 18000
38457 18000
LxW
OF
18001
18002
No
18000
18000
18000
x
T
DE
SIDE
GEAR
Nos
BEARING
Thickness
0
76
0 81 0
0
86
Thickness
0
050
0
075
0
125
0
250
0
500
x
976
120
2
05
0
81
86
0
91
mm
mm
mm
mm
mm
50x4
mm
mm
kg
mm
mm
mm
6
xx
SERVICE
DATA
FRONT
Stroke
Absorbability
0 3
REAR
Length
Free
Spring Span
REAR
Stroke
Absorbability
0 3
SHOCK
sec
SPRING
chamber
SHOCK
sec
x
width
constant
Contractile
extensile
Contractile
ABSORBER
extensile
ABSORBER
side
x
thickness
side
side
side
Nos
B10
1150x50x7
156
mm
1
45
kg
1150
mm
mm
160
70
kg
105
kg
130
mm
58
kg
20
kg
VB10
50
x
7x2
2
mm
150
x
161
3
50 50X11
95
115mm
160
25
35
kg
mm
5
kg kg
x
5
1 1
mm
mm
STEERING
SPECIFICATION
Steering Steering
Max
Steering Steering Play
WORM
gear
gear
turning
gear
wheel
of
steering
BEARING
type
ratio
of
angle
oil
dia
wheel
ADJUSTING
No
Parts
48031
48032
48033 18000
48034
18000
18000
18000
front
Inside
Outside
wheels
SHIMS
Recirculating
15
1
3
4
45 36 36
MP
90
400
mm
At
the top
20 25
ball
type
O
24L
than
mm
of
around
of
wheelless
Thickness
0
05
mm
0 07
rum
0
08
mm
0 10
mm
XXI
DA
TSUN
1000
SECTOR
CLEARANCE
FRONT
Clearance
Clearance
shim
Clearance
WHEEL
SHAFT
between
48035
ADJUSTING
Parts
No
48131
48132 18000
48133
48134
48135
of
ball
nut
of
of
sector
ALIGNMENT
18000
18000
18000
18000
18000
to
shaft
shaft
direction
T
SHIMS
groove
bnshing
o
20
mm
Thickness
1
52
1
53
mm
1
55
1
56
mm
1
58
1
61
1
64
of
shaft
Less
Less
Less
than
than
than
0
02
mm
0
1
mID
0
12
mm
mm
1
59
1
62
mm
1
65
mm
SPECIFICATION
Toe
in
Camber
Caster
King
pin
Side
slip
Turning
Rotation
Clearance
the
shaft
Clearance
the
shaft
angle
angle
torque
of
of
front
ball
front
Inside
Outside
hub
joint
hub
to
to
Motive
direction
direction
along
along
2
1
45
2
15
30
6
Less
lmm
45
36036
Less
Less
Less
3mm
than
than
than
than
3
9
0
0 9
mm
kg
each
with
cm
08
mm
mm
running
distance
XXII
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