Nissan Sentra Clutch CL 2000 Owner's Manual

CLUTCH

CONTENTS

PRECAUTIONS ...............................................................2

Precautions..................................................................2

PREPARATION ...............................................................3

Special Service Tools ..................................................3

Commercial Service Tools...........................................3

NOISE, VIBRATION AND HARSHNESS (NVH)

TROUBLESHOOTING.....................................................4

NVH Troubleshooting Chart.........................................4

CLUTCH SYSTEM...........................................................5

Components.................................................................5

Inspection and Adjustment ..........................................6

ADJUSTING CLUTCH PEDAL BLEEDING PROCEDURE

CLUTCH MASTER CYLINDER.......................................8

Components.................................................................8

Removal.......................................................................8

Installation....................................................................9

Disassembly.................................................................9

Inspection.....................................................................9

Assembly .....................................................................9

OPERATING CYLINDER...............................................11

Components...............................................................11

Removal.....................................................................11

Disassembly...............................................................11

Inspection...................................................................12

....................................6

..........................................7

SECTION

Assembly ...................................................................12

Installation..................................................................12

PIPING ...........................................................................13

Removal.....................................................................13

Installation..................................................................13

CLUTCH RELEASE MECHANISM...............................14

Components...............................................................14

Removal.....................................................................14

Inspection...................................................................14

Installation..................................................................14

CLUTCH DISC, CLUTCH COVER AND

FLYWHEEL....................................................................17

Components...............................................................17

Inspection and Adjustment ........................................17

CLUTCH DISC CLUTCH COVER AND FLYWHEEL FLYWHEEL INSPECTION

Installation..................................................................18

SERVICE DATA AND SPECIFICATIONS (SDS).........19

Clutch Control System...............................................19

Clutch Master Cylinder..............................................19

Clutch Operating Cylinder .........................................19

Clutch Disc.................................................................19

Clutch Cover..............................................................19

Clutch Pedal ..............................................................19

.........................................................17

...........................18

........................................18

IDX

Precautions

PRECAUTIONS

SBR686C

Precautions

NICL0001

쐌 Recommended fluid is brake fluid “DOT 3”. 쐌 Do not reuse drained brake fluid. 쐌 Be careful not to splash brake fluid on painted areas; it

may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately.

쐌 Use flare nut wrench when removing or installing clutch

hydraulic tubes.

쐌 Use new brake fluid to clean or wash all parts of master

cylinder and operating cylinder.

쐌 Never use mineral oils such as gasoline or kerosene. It will

ruin the rubber parts of the hydraulic system.

WARNING:

After cleaning clutch disc, wipe it with a dust collector. Do not use compressed air.

CL-2

PREPARATION

Special Service Tools

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number (Kent-Moore No.) Tool name

KV30101600 (New) KV30101000 (Former) (J33213) Clutch aligning bar

ST20050240 (—) Diaphragm spring adjusting wrench

KV32101000 (J25689-A) Pin punch

Description

Installing clutch cover and clutch disc

a: 15.9 mm (0.626 in) dia. b: 17.9 mm (0.705 in) dia. c: 40 mm (1.57 in)

NT641

Adjusting unevenness of diaphragm spring of clutch cover

a: 150 mm (5.91 in) b: 25 mm (0.98 in)

NT404

Removing and installing spring pin

a: 4 mm (0.16 in) dia.

NICL0002

NT410

Tool name Description 1 Flare nut crowfoot

2 Torque wrench

NT360

Commercial Service Tools

Removing and installing clutch piping

a: 10 mm (0.39 in)

NICL0003

IDX

CL-3

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

NICL0004

NVH Troubleshooting Chart

NICL0004S01

Use the chart below to help you find the cause of the symptom. The numbers indicate the order of inspection. Check each part in order. If necessary, repair or replace these parts.

Reference page

SUSPECTED PARTS (Possible cause)

CL-6

CL-7

CL-8

CL-11

CL-14

EM-127, (SR20DE).

Refer to EM-49, (QG18DE),

CL-17

CL-18

Symptom

CLUTCH PEDAL (Free play out of adjustment)

CLUTCH LINE (Air in line)

MASTER CYLINDER PISTON CUP (Damaged)

OPERATING CYLINDER PISTON CUP (Damaged)

ENGINE MOUNTING (Loose)

RELEASE BEARING (Worn, dirty or damaged)

CLUTCH DISC (Out of true)

CLUTCH DISC (Runout is excessive)

CLUTCH DISC (Lining broken)

CLUTCH DISC (Dirty or burned)

CLUTCH DISC (Oily)

CLUTCH DISC (Worn out)

CLUTCH DISC (Hardened)

CLUTCH DISC (Lack of spline grease)

DIAPHRAGM SPRING (Damaged)

DIAPHRAGM SPRING (Out of tip alignment)

CLUTCH COVER (Distortion) Clutch grabs/chatters 1 2 2 2 2 2 Clutch pedal spongy 1 2 2 Clutch noisy 1 Clutch slips 1 2 2 3 4 5 Clutch does not disen-

gage

1234 55555 5667

FLYWHEEL (Distortion)

CL-4

CLUTCH SYSTEM

Components

NICL0005

1. Clutch pedal bracket

2. ASCD clutch switch

3. Clutch interlock switch

4. Clutch pedal

5. Clutch master cylinder

6. Nipple

7. Clutch damper

8. Clevis

9. Hose clamp

10. Reservoir hose

11. Reservoir tank

12. Reservoir cap

13. Clutch disc

14. Clutch cover

15. Withdrawal lever

16. Clutch lever

17. Spring pin

18. Release bearing

19. Operating cylinder

20. Clutch hose

21. Spacer

22. Release bearing spring

23. Clutch tube

WCL005

IDX

CL-5

Inspection and Adjustment

CLUTCH SYSTEM

WCL010

Inspection and Adjustment

ADJUSTING CLUTCH PEDAL Pedal Height

NICL0006

NICL0006S01

NICL0006S0101

1. Verify that clutch pedal height “H” is within specification. 쐌 Measure distance between the upper surface of dash rein-

forcement and pedal.

Pedal height “H”:

156.1 - 166.1 mm (6.146 - 6.539 in)

2. Adjust pedal free play with master cylinder push rod. Then tighten lock nut.

Pedal free play “A”:

9 - 16 mm (0.35 - 0.63 in)

쐌 Push or step on clutch pedal until resistance is felt, and check

the distance the pedal moves.

SCL702

WCL011

3. Adjust clearance “C” shown in the figure while fully depressing clutch pedal.

Clearance C:

0.1 - 1.0 mm (0.004 - 0.039 in)

CL-6

+ 14 hidden pages