Nissan Almera 2003 User Manual

MAINTENANCE

CONTENTS

PRE-DELIVERY INSPECTION ITEMS............................2

GENERAL MAINTENANCE............................................3

PERIODIC MAINTENANCE (EXCEPT FOR

EUROPE).........................................................................4

Engine and Emission Control Maintenance

(QG18 engine).............................................................4

Engine Maintenance (YD22 engine) ...........................5

Chassis and Body Maintenance..................................6

Maintenance Under Severe Driving Conditions..........7

SEVERE DRIVING CONDITIONS

PERIODIC MAINTENANCE (FOR EUROPE).................8

Maintenance Schedule for Petrol Engines

(Annual Mileage < 30,000 km/year)............................8

QG18DE ENGINE CHASSIS AND BODY MAINTENANCE

Maintenance Schedule for Diesel Engines

(Annual Mileage < 30,000 km/year)..........................10

YD22 ENGINE CHASSIS AND BODY MAINTENANCE

......................................................8

.........................................................10

................................7

........................9

......................11

SECTION

Maintenance Under Severe Driving Conditions

(Annual Driving Distance < 30,000 km/year)............12

Maintenance Schedule for Petrol Engines

(Annual Mileage > 30,000 km/year)..........................14

QG18DE ENGINE CHASSIS AND BODY MAINTENANCE

Maintenance Schedule for Diesel Engines

(Annual Mileage > 30,000 km/year)..........................16

YD22 ENGINE CHASSIS AND BODY MAINTENANCE

Maintenance Under Severe Driving Conditions

(Annual Driving Distance > 30,000 km/year)............18

RECOMMENDED FLUIDS AND LUBRICANTS...........20

Fluids and Lubricants ................................................20

SAE Viscosity Number ..............................................21

GASOLINE ENGINE DIESEL ENGINE

Engine Coolant Mixture Ratio....................................22

.........................................................16

....................................................14

......................15

......................17

.................................................21

......................................................21

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PRE-DELIVERY INSPECTION ITEMS

Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that necessary items other than those listed here be added, paying due regard to the conditions in each country.

Perform applicable items on each model. Consult text of this section for specifications.

UNDER HOOD — engine off

Radiator coolant level and coolant hose connections for leaks Battery fluid level, specific gravity and conditions of battery terminals Drive belts tension Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks Engine oil level and oil leaks Clutch and brake reservoir fluid level and fluid lines for leaks Windshield and rear window washer and headlamp cleaner reservoir fluid level Power steering reservoir fluid level and hose connections for leaks

ON INSIDE AND OUTSIDE

Remove front spring/strut spacer (If applicable) Operation of all instruments, gauges, lights and accessories Operation of horn(s), wiper and washer Steering lock for operation Check air conditioner for gas leaks Front and rear seats, and seat belts for operation All moldings, trims and fittings for fit and alignment All windows for operation and alignment Hood, trunk lid, door panels for fit and alignment Latches, keys and locks for operation Weatherstrips for adhesion and fit Headlamp aiming Tighten wheel nuts (Inc. inner nuts if applicable) Tire pressure (Inc. spare tire) Check front wheels for toe-in Install clock/voltmeter/room lamp fuse (If applicable) Install deodorizing filter to air conditioner (If applicable) Remove wiper blade protectors (If applicable)

UNDER BODY

Manual transmission/transaxle, transfer and differential gear oil level Brake and fuel lines and oil/fluid reservoirs for leaks Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts Tighten rear body bolts and nuts (Models with wooden bed only)

ROAD TEST

Clutch operation Parking brake operation Service brake operation Automatic transmission/transaxle shift timing and kickdown Steering control and returnability Engine performance Squeaks and rattles

ENGINE OPERATING AND HOT

Adjust idle speed Automatic transmission/transaxle fluid level Engine idling and stop knob operation (Diesel only)

FINAL INSPECTION

Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps) Inspect for interior and exterior metal and paint damage Check for spare tire, jack, tools (wheel chock), and literature Wash, clean interior and exterior

: Not applicable to this model

MA-2

NLMA0004

GENERAL MAINTENANCE

General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.

OUTSIDE THE VEHICLE

The maintenance items listed here should be performed from time to time, unless otherwise specified.

Item Reference page

Tires Check the pressure with a gauge periodically when at a service station,

including the spare, and adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive wear.

Windshield wiper blades

Doors and engine hood

Tire rotation Tires should be rotated every 10,000 km (6,000 miles). SU-8

Check for cracks or wear if not functioning correctly. —

Make sure that all doors, the engine hood, the trunk lid and back door operate properly. Also ensure that all latches lock securely. Lubricate if necessary. Make sure that the secondary latch keeps the hood from opening when the primary latch is released. When driving in areas using road salt or other corrosive materials, check for lubrication frequently.

—

BT-7

BT-13

INSIDE THE VEHICLE

The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the vehicle, etc.

Item Reference page

Lamps Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and

other lamps are all operating properly and installed securely. Also check headlamp aim.

Warning lamps and chimes

Steering wheel Make sure that it has the specified play.

Make sure that all warning lamps and buzzers/chimes are operating properly. —

Check for changes in the steering conditions, such as excessive free play, hard steering or strange noises.

Free play: Less than 35 mm (1.38 in)

—

Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters

and retractors) operate properly and smoothly, and are installed securely. Check the belt webbing for cuts, fraying, wear or damage.

RS-3

UNDER THE HOOD AND VEHICLE

The maintenance items listed here should be checked periodically e.g. each time you check the engine oil or refuel.

Item Reference page

Windshield washer fluid

Engine coolant level Check the coolant level when the engine is cold. LC-18, LC-40 Engine oil level Check the level after parking the vehicle (on level ground) and turning off the

Brake and clutch fluid levels

Battery Check the fluid level in each cell. It should be between the “MAX” and “MIN”

Make sure that there is adequate fluid in the tank. —

engine. Make sure that the brake and clutch fluid levels are between the “MAX” and

“MIN” lines on the reservoir.

lines.

LC-8, LC-27

BR-10

—

MA-3

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PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)

The following tables show the normal maintenance schedule. Depending upon weather and atmospheric conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent maintenance may be required.

Periodic maintenance beyond the last period shown on the tables requires similar maintenance.

Engine and Emission Control Maintenance (QG18 engine)

Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, C = Clean, E = Check and correct the

MAINTENANCE OPERATION MAINTENANCE INTERVAL

km x 1,000 Perform either at number of kilometers (miles) or months, whichever comes first.

Torque of manifolds & exhaust tube nuts*1 I — Intake & exhaust valve clearance*2 AAAAEM-45 Drive belts I*1 I*1 I I*1 I EM-13

(Miles x

1,000)

Months

Underhood and under vehicle

(0.6)

—

10 (6)

(12)

(18)

(24)

engine coolant mixture ratio.

(30)

(36)

(42)

(48)

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Refer-

ence page

Engine oil (Use API SE, SF, SG, SH or SJ oil.)★

Engine oil filter (Use NISSAN genuine or equivalent)★

Engine coolant (Use NISSAN genuine engine coolant L250 or equivalent in its quality.)

Cooling system IIIILC-12 Fuel lines I I FE-5 Air cleaner filter (Dry paper type)★ CCCRCCCREM-16 Air cleaner filter (Viscous paper type)★ R R EM-16

Fuel filter

Positive crankcase ventilation (PCV) system I*1 I*1 I*1 I*1 EC-929 Spark plugs (Conventional type)*3 R R — Spark plugs (Conventional type, For leaded

fuel)*1 Spark plugs (Conventional type, For unleaded

fuel)*1 EVAP vapor lines (With carbon canister) I I EC-926

See NOTE (1)

See NOTE (2)

RRRRRRRRLC-8

RRRRRRRRLC-9

E R LC-18

FE-9

IRIRIRIR —

IIIRIIIR—

Vacuum hoses & connections*1 IIIIEC-927

EC-660

Heated oxygen sensor (Exhaust gas sensor) I I

NOTE: ★ Maintenance items with “★” should be performed more frequently according to “Maintenance Under Severe Driving Con-

ditions”. (1) Use Nissan genuine engine coolant, or equivalent in its quality, in order to avoid possible aluminum corrosion within the

engine cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 40,000 km (24, 000 miles) or 24 months.

(2) Maintenance-free item. For service procedures, refer to FE section.

*1: Models without three way catalyst *2: For models with three way catalyst, periodic maintenance is not required. However, if valve noise increases, check valve clearance. *3: Models with three way catalyst

EC-675

MA-4

PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)

Engine Maintenance (YD22 engine)

Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, D = Check filter and drain water.

MAINTENANCE OPERATION MAINTENANCE INTERVAL

Perform either at number of kilometers (miles) or months, whichever comes first.

Torque of manifolds & exhaust tube nuts

Intake & exhaust valve clearance See NOTE (1) EM-167 Drive belts I I I I I EM-117 Engine oil (Use API CD, CE, CF,

CF-4 oil.)★ Engine oil filter (Use NISSAN genu-

ine part or equivalent.)★ Engine coolant (Use NISSAN genu-

ine engine coolant or equivalent in its quality.)

Cooling system I I I I LC-33 Fuel lines I I FE-17

km × 1,000 1 10 20 30 40 50 60 70 80

(mile × 1,000) (0.6) (6) (12) (18) (24) (30) (36) (42) (48)

Months — 6 12 18 24 30 36 42 48

Underhood and under vehicle

I—

See NOTE (5) Replace every 15,000 km (9,000 miles) or 12 months LC-27

See NOTE (2) Replace every 15,000 km (9,000 miles) or 12 months LC-28

See NOTE (3) E R LC-40

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Reference

page

Air cleaner filter (Viscous paper type)★

Fuel filter★ DDDRD D D R FE-17 Injection nozzles See NOTE (4) EM-147

NOTE: Maintenance item with “★” should be performed more frequently according to “Maintenance Under Severe Driving Condi-

tions”. (1) If valve noise increases, check valve clearance. (2) Oil filter and O-ring seal are replacement parts. (3) Use Nissan genuine engine coolant or equivalent in its quality, in order to avoid possible aluminium corrosion within the

engine cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 40,000 km (24, 000 miles) or 24 months.

(4) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and, if necessary, replace injection nozzle assembly.

(5) Never use CG-4 oil.

R R EM-119

MA-5

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PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)

Chassis and Body Maintenance

Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, L = Lubricate

MAINTENANCE OPERATION MAINTENANCE INTERVAL

Perform either at number of kilometers (miles) or months, whichever comes first.

Brake & clutch fluid (For level & leaks)★

Brake fluid★ R R BR-10 Brake booster vacuum hoses, connec-

tions & check valve Power steering fluid & lines (For level

& leaks)

Brake, clutch & exhaust systems IIIIIIII

Manual transaxle gear oil (For level & leaks)

km × 1,000 1 10 20 30 40 50 60 70 80

(mile × 1,000) (0.6) (6) (12) (18) (24) (30) (36) (42) (48)

Months — 6 12 18 24 30 36 42 48

Underhood and under vehicle

IIIIIIIIBR-10

I I BR-19

I*1 I I*1 I I*1 I I*1 I ST-7

I*1 I I*1 I I*1 I I*1 I

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Reference

page

BR-10,

CL-5,

FE-11,

FE-24

MT-11,

MT-12

Steering gear & linkage, axle & suspension parts & drive shafts★

Wheel alignment (if necessary, rotate & balance wheels)

Brake pads, rotors & other brake components★

Lock, hinges & hoods latch★ L*1 L L*1 L L*1 L L*1 L

Seat belts, buckles, retractors, anchors & adjuster

Foot brake, parking brake & clutch (For free play, stroke & operation)

Ventilation air filter★ Replace every 12,000 km (7,500 miles) or 12 months ATC-124 Supplemental air bag systems See NOTE (1) RS-16

NOTE: (1) Inspect at the first 10 years, and then every 2 years.

Maintenance item with “★” should be performed more frequently according to “Maintenance Under Severe Driving Conditions”.

*1: Models except for Australia *2: Models without three way catalyst

I*2IIII

Outside and inside

IIII

IIIIIIII

IIIIRS-3

I*1 I I*1 I I*1 I I*1 I

ST-7, SU-5,

SU-18

SU-15,

SU-27

BR-27,

BR-31

BT-7,

BT-13

BR-14, BR-43,

CL-5

MA-6

PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)

Maintenance Under Severe Driving Conditions

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The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is mainly operated under severe driving conditions as shown below, more frequent maintenance must be performed on the following items as shown in the table.

SEVERE DRIVING CONDITIONS

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A — Driving under dusty conditions B — Driving repeatedly short distances C — Towing a trailer or caravan D — Extensive idling E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either extremely low or extremely high F — Driving in high humidity areas or in mountainous areas G — Driving in areas using salt or other corrosive materials H — Driving on rough and/or muddy roads or in the desert I — Driving with frequent use of braking or in mountainous areas

Driving condition Maintenance item

A........Aircleaner filter Viscous paper type Replace More frequently

ABCD.....Engine oil & oil filter (QG18 engine) Replace

Engine oil (YD22 engine)

Maintenance

operation

Maintenance

interval

Every 5,000 km (3,000 miles) or 3 months

More frequently LC-27

Refer-

ence page

EM-16, EM-119

LC-8, LC-9

ABCD.....

A...E....Fuel filter (YD22 engine) Replace

.....F...Brake fluid Replace

......GH.

A.C...GHI

......G..Lock, hinges & hood latch Lubricate

A........Ventilation air filter Replace More frequently

Engine oil filter (YD22 engine)

Steering gear & linkage, axle & suspension parts & drive shafts

Brake pads, rotors & other brake components

Replace

Check

Every 7,500 km (4,500 miles) or 6 months

Every 20,000 km (12,000 miles) or 12 months

Every 10,000 km (6,000 miles) or 6 months

Every 5,000 km (3,000 miles) or 3 months

LC-28

FE-17

BR-10

ST-7, SU-5, SU-18

BR-27, BR-31

BT-7, BT-13

ATC124

MA-7

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