Nissan 6303, 6802 User Manual

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6802/6303 USB Consult Hardware Installation Manual V3.2

Type 1 - Rev3A/3B / 4 Boards

(JECS ECCS 1984-1989 Legacy Engine Control Units,

HITACHI ECCS/NICS 1985-1989 Legacy Engine Control Units)

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Welcome to NIStune.

The NIStune hardware and software solution provides a means for the car enthusiast to retune their vehicle whilst retaining their factory ECU and its default programming.

This solution provides many advantages over aftermarket ECUs in that the

• Factory default tuning is maintained once the NIStune board is installed. Upon installation of the board, vehicle will be operational as usual.

• Additional tuning can then be made against the factory maps for modifications made to the vehicle. There is no need to tune the car to get it running from scratch, reducing time and costs of tuning required on dyno.

• There is no need for wiring loom modifications.

NIStune provides realtime tuning and maptracing. It provides the ability to make changes on the fly to the factory ECU and then the desired results are achieved, save these permanently in non-volatile memory on the programmable board.

NIStune also provides data logging and playback facilities, the first available for legacy type 1980s Nissan JECS/Hitachi ECUs. NIStune software also provides a user friendly responsive graphical interface to perform modifications.

Contained in this manual are the instructions for installing a NIStune board into 1980s Nissan vehicles.

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TERMS AND CONDITIONS Nistune Developments has performed necessary measures to ensure that the Nistune software and boards are built to high standards. By using this product you agree to the following terms:

IMPORTANT - READ CAREFULLY: This License Agreement (Agreement) is a legal agreement between you and Nistune Developments for the software product Nistune (Software) and any computer chips, circuit boards or any other physical carrier or medium on which the Software is loaded or programmed (Hardware).The Software includes computer software and programs, printed materials and electronic documentation. By installing the Software and Hardware, copying or any other use of the Software, you agree to the terms of this Agreement. If you do not agree to the terms of this Agreement, you are not allowed to use or copy the Software.

1. GRANT OF LICENSE

Individual User Licence:

If you purchase an Individual User Licence, you are granted a licence as a single user of the Software And are authorised to install and use it on up to five (5) vehicles, but you may not install the Software for any other person, and may only make a single backup copy of the Software.

Commercial User Licence:

If you purchase a Commercial User Licence, you are granted a licence as a commercial user of the Software And are authorised to install and use it on an unlimited number of vehicles, but you may not install the Software for any other person, unless you have a written Reseller Agreement with Nistune Developments, and may only make a single backup copy of the Software.

Use of the software by both Individual and Commercial Users:

The Software may be installed on multiple computers belonging to you for so long as those machines remain your property. Regardless of other rights, the author of the software product is allowed to terminate this license agreement if you offend against the terms and conditions of this agreement. If so, you will have to remove and destroy all copies of the Software and its components.

2. INTELLECTUAL PROPERTY RIGHTS You may not copy, modify or distribute the Software except under the terms given in this Agreement. You may not sublicense the Software or in any way place it under any other licence than this one. The Software is protected by the intellectual property laws of Australia and international intellectual property treaties. You acknowledge that no intellectual property in the Software passes or accrues to or vests in you and that your rights in the software are limited to such use as is specified in this Agreement.

3. TITLE AND RISK At all times, title in the Software remains with Nistune Developments. Risk in the Software and Hardware passes to you upon despatch to you.

4. TERM Your licence is effective upon your acceptance of this agreement and installing the Software and Hardware. This agreement will continue indefinitely unless terminated by reason of your breach of this Agreement.

5. DECOMPILING You agree not to reverse engineer or allow a third party to reverse engineer the Software, change, split, decompile, disassemble or translate the Software in part or in whole, without prior written consent from Nistune Developments, or except as permitted under applicable law.

6. RESALE Resale by Individual Users: A holder of an Individual User Licence may only sell that licence to a third party if: a. Nistune Developments consents to the sale in writing; and b. the third party agrees in writing to be bound by identical obligations to those in this Agreement.

If you sell your Individual User Licence, you are no longer authorised to use the Software. Resale of your Individual User Licence does not enable the Software to be used on more than five vehicles in total.

Resale by Commercial Users

If you hold a Commercial User Licence, the Software may only be resold by you if you have a current written Resellers Agreement with Nistune Developments. Only Commercial User Licence holders may obtain Resellers Agreements. In reselling the Software, you agree that: a. you will ensure that any person you sell the Software to (Your Clients) execute an agreement in favour of Nistune Developments in similar form to this Agreement, obliging Your Clients to observe like obligations to those of an Individual User under this Agreement; and b. You agree to indemnify us against all claims, losses, costs, liability and damages which we may incur, whether directly or indirectly, in connection with or arising from: i. any claim whatsoever brought against us by Your Clients relating to their use of the Software; ii. the use of the Software by you or Your Clients; iii. the unauthorised replication of the Software or onsale of the Software by Your Clients; iv. your installation of the Software on Your Client’s computer;

vi. any other action by Your Clients related to their purchase of the Software from you.

For the avoidance of doubt, this indemnity shall extend (without limitation) to any third party claims against us, any loss or damage to property, and any injury to, or death of, any person.

7. INDEMNITY You indemnify us against all claims, losses, costs, liability and damages which we may incur, whether directly or indirectly, in connection with or arising from:

For the avoidance of doubt, this indemnity shall extend (without limitation) to any third party claims against us, any loss or damage to property, and any injury to, or death of, any person.

8. UPDATES

v. your breach, our Your Clients’ breach, of this Agreement; or

any negligent act, omission or wilful misconduct by you or your officers, employees, subcontractors or agents in the use of the Software;

any defect in your installation of the Software, or your use of the Software; or

your breach of the Terms.

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Nistune Developments may, from time to time, revise or update the Software. In so doing, Nistune Developments incurs no obligation to furnish such revision or updates to you.

9. WARRANTY The author of this Software has verified as best as possible that the main features and functions of the Software and Hardware work as described when used normally on compatible equipment. Due to the complexity of computer software, we can not guarantee that the software or documents do not contain errors or works without intermissions on any equipment and software configuration. To the extent permitted by law and except as set out in this Agreement, all express or implied warranties, guarantees and conditions relating to the Software and Hardware, however arising, are excluded.

10. DISCLAIMER OF LIABILITY

NO LIABILITY FOR CONSEQUENTIAL DAMAGES. IN NO EVENT SHALL NISTUNE DEVELOPMENTS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES WHATSOEVER (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION, OR ANY OTHER PECUNIARY LOSS) ARISING OUT OF THE USE OF OR INABILITY TO USE THE SOFTWARE OR HARDWARE, EVEN IF NISTUNE DEVELOPMENTS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

IN NO EVENT WILL NISTUNE DEVELOPMENTS BE LIABLE FOR ANY COMPUTER DAMAGE, VEHICLE DAMAGE, PERSONAL INJURY, DEATH, FINES, LAWSUITS, PROSECUTION, LOST PROFITS, LOST DATA, INCORRECT DATA, ENVIRONMENTAL DAMAGE, GOVERNMENT, LAW AND REGULATORY VIOLATIONS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM USE OR INABILITY TO USE THE SOFTWARE OR HARDWARE

THE SOFTWARE IS NOT INTENDED FOR USE IN OPERATION OF MOTOR VEHICLES AND/OR MACHINES WHERE THE USE, FAILURE OR MISUSE OF THE SOFTWARE COULD LEAD TO DEATH, PERSONAL INJURY OR PHYSICAL OR ENVIRONMENTAL DAMAGE AND OR VIOLATE ANY ENVIRONMENTAL, SAFETY, TRANSPORTATION OR OTHER LAWS OR REGULATIONS.

IT IS THE USER’S RESPONSIBILITY TO OBTAIN ANY CERTIFICATION, RECERTIFICATION OR NEW CLASSIFICATIONS PERTAINING TO USE OF THE SOFTWARE AND HARDWARE. IF ANY WARRANTY OR CONDITION IS IMPLIED BY THE TRADE PRACTICES ACT 1974 (CTH) OR OTHER RELEVANT LEGISLATION WHICH MAY NOT BE EXCLUDED THEN OUR LIABILITY OF ANY BREACH OF SUCH AN IMPLIED WARRANTY IS LIMITED SOLELY TO THE RESUPPLY OF THE RELEVANT GOOD OR SERVICE OR PAYMENT TO YOU OF THE COST OF HAVING THE GOOD OR SERVICE PROVIDED AGAIN (AT OUR OPTION) . SOFTWARE AND HARDWARE INSTALLATION REMAINS THE SOLE RESPONSIBILITY OF THE VEHICLE OWNER.

11. GENERAL This License is personal between you and Nistune Developments. It is not transferable except in accordance with this Agreement, and any attempt by you to rent, lease, sublicense, assign or transfer any of the rights, duties or obligations hereunder, is void. This Agreement and the conduct of the parties hereto shall be governed by the laws of South Australia.

YOU ACKNOWLEDGE THAT YOU HAVE READ THIS AGREEMENT, UNDERSTAND IT AND AGREE TO BE BOUND BY ITS TERMS AND CONDITIONS. YOU FURTHER AGREE THAT IT IS THE COMPLETE AND EXCLUSIVE STATEMENT OF THE AGREEMENT BETWEEN YOU AND NISTUNE DEVELOPMENTS WHICH SUPERSEDES ANY PROPOSAL OR PRIOR AGREEMENT, ORAL OR WRITTEN, AND ANY OTHER COMMUNICATIONS BETWEEN YOU AND NISTUNE DEVELOPMENTS RELATING TO THE SOFTWARE AND HARDWARE.

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WARNING

If your ECU pulses the fuel pump, injectors, fuel regulator, flashes LEDs randomly (or they just stay on when they shouldn’t) or your engine does not start then your ECU may not have your board fitted correctly.

Testing has shown on early Nissan ECUs that this can potentially keep the Mass Airflow Meter heater element on longer than 1 second and blow it like a fuse.

Check:

• Poor connection between the NIStune board and ECU due to failure to secure the board correctly using hot glue or similar mechanism

• Poor header cable connection to the ECU from NIStune board

• Mismatched NIStune board configuration for the ECU image you are attempting to

use

How to fix this:

• Always firstly try ECU with the factory ROM without the NIStune board to attempt to start the car properly

• Ensure your NIStune board has the correct base ROM image loaded for your ECU

• Ensure your solder joints are good and header connector is installed correctly

• Attempt USB Consult connection to the NIStune board to verify communication

The NIStune diagnostics document covers problem diagnosis in more detail

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TABLE OF CONTENTS

1. Removing the ECU......................................................................................................................................... 7

2. Opening the ECU ........................................................................................................................................... 8

3. Resocketing the ECU ..................................................................................................................................... 9

A. 1984-1985 Dual Board - Dual ROM ECUs ............................................................................................... 9

B. 1986 Single Board - Dual ROM ECUs .................................................................................................... 12

C. 1987 Single Board - Single ROM ECUs.................................................................................................. 14

D. 1989 Single Board - Single ROM - Header Connector ECUs ................................................................. 15

4. CPU Header Connector Installation (X1)..................................................................................................... 18

A. Early Model ECUs ................................................................................................................................... 19

B. Later Model ECUs.................................................................................................................................... 20

5. USB Connector Installation (X2) ................................................................................................................. 23

6. Inserting The Board...................................................................................................................................... 25

7. Securing The Board...................................................................................................................................... 27

8. Installing In The Vehicle .............................................................................................................................. 28

9. Upgrading ECU MAF hardware .................................................................................................................. 29

10. Reading the factory ROM image.............................................................................................................. 32

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1. Removing the ECU

Locate the ECU in vehicle to be modified. The location of the factory ECU can be identified from the vehicle service manual. The picture below shows the location of the ECU in the LHS passenger foot well of an R31 Skyline.

Disconnect your negative battery terminal prior to removing the ECU. Remove the screws holding in the mounting bracket. Then slide the ECU out from the kick panel and unplug the connectors.

Below is a picture of the ECU with the mounting bracket removed. If sending the ECU away for NIStune board installation, please send without the mounting bracket.

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2. Opening the ECU

For NIStune board installation, firstly remove the top and bottom lids from the ECU. Screws require a correctly matched Philips head screw driver as they are usually fitted from factory with a red or blue epoxy which requires some force in order to remove the screws.

The following chapter is split into different sections, dependent on what ECU you have.

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3. Resocketing the ECU

A. 1984-1985 Dual Board - Dual ROM ECUs

Vehicles: Early Z31 300ZX and E12 Nissan Exa.

This is a multiboard ECU with a 1K and 8K ROM chip. The two chips need to be removed and jumpers changed on the board before the NIStune board can be installed.

The ROM images must be read using a special adaptor plugged into an EPROM programmer. These are then combined into a 16K image and converted into a NIStune ENT file for programming the board.

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To remove the two ROM chips (U3 and U4) desolder from the top side of the ECU. Be very careful with the heat of the desoldering gun because the pads on these ECUs lift very easily. It doesn't take much to break a track on these earlier circuit boards.

Insert the supplied IC socket in IC3 and solder in. Fill in the through holes if IC4 with solder.

Next remove the four brown jumpers. These are J4, J5, J8 and J10. You can shorten these existing jumpers positions to J3, J6, J7 and J9 by desoldering one end and repositioning it. Be careful when desoldering the track to ensure that it does not lift. These ECUs are very old and the circuit boards are fragile.

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The below picture shows the removed ICs, installed 28 pin machine drilled socket and four wire link jumpers installed in their new locations.

Next remove R15 which is below J9/J10. This is no longer used with the NIStune board installed. Note that You will no longer be able to use the factory ROM chip in this ECU once these jumpers are changed.

Installation of the NIStune board now follows the same procedure as for other 6802 based ECUs.

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