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Warrior 28C
Parts List
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User Manual
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NILFISK Warrior 28C Parts List

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Page 1
Warrior ST™, Warrior™ EcoFlex
PARTS LIST
Standard Models: 56315036(28D), 56315037(32D), 56315038(28C), 56315039(32C-C), 56307250(28D-C), 56315538(28D-C), 56315539, 56315786(32D-C), 56315540(28C-C)
Obsolete AXP Models: 56315040(X28D-C),56315041(X32D-C), 56315541(X28C-C), 56315542(X32C-C)
EcoFlex Models: 56381014(X28D-C), 56381015, 56381023(X32D-C), 56381024(X28C-C), 56381028(X32C-C)
4/05 revised 2/12 FORM NO. 56042463
Page 2
Page 3
05-4
11-7
TABLE OF CONTENTS
™
Warrior ST
DESCRIPTION PAGE
Chassis System ................................................................................................. 2-3
Chassis System - Squeegee Linkage Assy before SN1926624 ........................ 4-5
Chassis System - Squeegee Linkage Assy after SN1926623 ........................... 6-7
Decal System ..................................................................................................... 8-9
Recovery System ........................................................................................... 10-11
Scrub System - Disk before SN1000025514 ................................................. 12-13
Scrub System - Disk after SN1000025514 .................................................... 14-15
Scrub System - Cylindrical ............................................................................. 16-17
Solution - Electrical System-1 - EcoFlex™ .................................................... 18-19
Solution - Electrical System-2 - EcoFlex™ .................................................... 20-21
Solution - Electrical System-1 - STD ............................................................. 22-23
Solution - Electrical System-2 - STD ............................................................. 24-25
Chemical Assy - EcoFlex™ ......................................................................... 26-27
Paddle Assy ................................................................................................. 28-29
Squeegee Assy .............................................................................................. 30-31
Ladder Diagram - before September 2009 .................................................... 32-33
Ladder Diagram - after September 2009 ....................................................... 34-35
Optional Kits & Accessories ................................................................................ 36
Brush Selector Guide-Disk ................................................................................. 37
Brush Selector Guide-Cylindrical ........................................................................ 38
Squeegee Blade Selector Guide ........................................................................ 39
, Warrior™ EcoFlex
™
1
WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
FORM NO. 56042463
Page 4
CHASSIS SYSTEM
™
2
Warrior ST
, Warrior™ EcoFlex
™
05-4
05-5
23
29
33
22
14
10
11
13
21
3
24
27
5
1
7
9
32
28
6
26
17
2
31
20
16
25
12
19
4
15
18
8
30
FORM NO. 56042463
Page 5
05-4
11-10
CHASSIS SYSTEM
™
Warrior ST
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
1 56370878 2 Bearing, Sleeve 2 56412173 1 Solution Filter 3 56001879 2 Wsh, Flt SAE 1/2 4 56001939 10 Wsh, Flt SAE 5/16 5 56002022 4 Wsh, Flt SAE 5/8 6 56002708 2 Nut, Hex Nyl Loc 1/4-20 7 56003012 3 Scr, Hex SS 5/16-18 X .75 8 56003179 8 Scr, Hex Thd To Hd M8-1.25 X 20mm 9 56003312 2 Nut, Hex Nyl Loc M12-1.75 10 56003389 8 Nut, Hex Nyl Loc M8-1.25 11 56003405 4 Nut, Hex Nyl Loc SS M8-1.25 12 56003435 4 Scr, Hex SS M8-1.25 X 20mm 13 56003637 2 Scr, Hex M12-1.75 X 40mm 14 56009030 1 Scr, Pan Phil Thd Form 10-24 X .38 15 56009116 6 Nut, Hex Hvy 1/2-20 16 56009241 1 Scr, Hex 3/8-16 X 4.25 17 56131601 2 Clamp, Hose SAE #16 18 56315171 1 Kit, Drive Wheel TSBUS2010-1074 (Before February 2011) 18 56315177 2 Wheel, Drive (After February 2011) 9096219000 2 Wheel, Polyurethane-Traction (optional) 19 56382500 1 Transaxle, 36v (M1) * 56315676 1 Motor * 56315677 4 Carbon Brush * 56315678 2 Neoprene Mounting Sleeve * 56380164 1 Kit-Coupling * 56380511 A/R Kit-Hub Transaxle TSBUS2008-1023 / TSBUS2009-1042 * 56381779 1 Transaxle Service Kit TSBUS2011-0004 20 56315073 1 Weldment, Chassis 21 56315080 2 Bushing 22 56315111 2 Cylindrical Mount 23 56315154 1 Bushing, Spacer 24 56315179 2 Linkage Arm 25 56315202 2 Plate, Transaxle Mount TSBUS2010-1074 26 56315210 1 Assembly, Squeegee Linkage Large 27 56315239 1 Linkage Arm NOTE 1 28 56381475 1 Ball Valve 29 56315691 1 Ground Chain 30 56365555 2 Caster Swivel 4.0x2.0 31 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt 32 56412182 1 Nipple, Hex 3/4-14 33 56478523 1 Tie, Cable
3
* = Not Shown
NOTE 1: As of October 2008 56315239 is no longer used in production. If you need to replace this item please order Kit 56109540.
FORM NO. 56042463
Page 6
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624
™
4
Warrior ST
, Warrior™ EcoFlex
™
05-4
06-6
15
14
17
19
18
2
22
4
20
6
13
8
24
16
15
7
9
21
FORM NO. 56042463
11
10
23
1
14
3
5
12
Page 7
05-4
11-10
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624
Warrior ST
™
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
56315210 1 Squeegee Linkage Assembly 1 56185264 8 Bearing, Flange 2 56250414 2 Bearing, Flange 3 56324350 2 Wheel 4 56331076 2 Collar 5 56315580 2 Bushing 6 56475480 1 Knob 7 56001833 1 Scr, Hex 1/4-20 X 1.50 8 56002098 1 Wsh, Flt SAE 1/4 9 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 10 56002850 2 Nut, Hex Nyl Loc-Thin SS 1/4-20 11 56003219 8 Nut, Hex Nyl Loc SS 3/8-16 12 56002901 2 Scr, Hex SS 1/4-20 X 1.50 13 56003123 1 Scr, Soc Set 10-2 4x .38 14 56003682 6 Scr, Soc Shd .50 X .50 X 3/8-16 15 56003692 2 Scr, Soc Shd .50 X .75 X 3/8-16 16 56009084 2 Scr, Soc Set Loc 10-24 X .19 17 56315082 1 Pin 18 1 Bracket, Squeegee Level 19 56315208 1 Weldment, Squeegee Large 20 56315240 1 Rod, Adjustment 21 56315245 1 Bushing, Squeegee Cable 22 56315295 2 Spring, Extension 23 56315338 4 Linkage Arm 24 56315698 1 Weldment, Squeegee Mount TSBUS2006-915
5
FORM NO. 56042463
Page 8
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623
™
6
Warrior ST
, Warrior™ EcoFlex
™
05-4
06-6
15
19
20
26
24
22
9
8
4
11
21
25
2
23
14
26
13
6
16
5
18
17
FORM NO. 56042463
10
1
7
3
12
Page 9
05-4
11-10
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623
Warrior ST
™
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
56315210 1 Squeegee Linkage Assembly 1 56324350 2 Wheel 2 56331076 2 Collar 3 56315580 2 Bushing 4 56475480 1 Knob 5 56001833 1 Scr, Hex 1/4-20 X 1.50 6 56002063 14 Wsh, Flt SAE 3/8 7 56002091 8 Scr, Hex 3/8-16 X 2.00 8 56002098 1 Wsh, Flt SAE 1/4 9 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 10 56002850 2 Nut, Hex Nyl Loc-Thin SS 1/4-20 11 56003219 8 Nut, Hex Nyl Loc SS 3/8-16 12 56002880 2 Scr, Hex SS 1/4-20 X 1.75 13 56003123 1 Scr, Soc Set 10-2 4x .38 14 56009084 2 Scr, Soc Set Loc 10-24 X .19 15 56250414 2 Bearing, Flange 16 56315941 4 Linkage Arm, Molded 17 56315067 6 Spacer, Phenolic 18 56315068 2 Spacer, Phenolic 19 56315082 1 Pin 20 56315208 1 Weldment, Squeegee Large 21 56315240 1 Rod, Adjustment 22 56315245 1 Bushing, Squeegee Cable 23 56315295 2 Spring, Extension 24 56315698 1 Weldment, Squeegee Mount TSBUS2006-915 25 56315713 1 Bracket, Squeegee Level 26 56002940 2 Wsh, Flt SAE SS 5/8
7
FORM NO. 56042463
Page 10
DECAL SYSTEM
™
8
Warrior ST
, Warrior™ EcoFlex
™
05-4
10-2
FORM NO. 56042463
Page 11
05-4
10-2
DECAL SYSTEM
™
Warrior ST
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution 2 56016324 1 Decal, Charger 3 56015259 1 Decal, Battery Wiring 5 56016690 1 Decal, Circuit Breaker 6 56016726 2 Decal, Warrior AXP NOTE 1 56381114 2 Decal-Warrior EcoFlex NOTE 2 56016727 2 Decal, Warrior ST 7 56016730 1 Decal, Advance 8 56315954 1 Bracket (only used on model 56307250) 9 56003086 2 Scr, Flt Phil SS 1/4-20 x .88 (only used on model 56307250) 10 56306120 1 Box, Waterproof (only used on model 56307250) 11 56009002 2 Wsh, Flt .266 x .906 x .060 (only used on model 56307250) 12 56009069 2 Scr, Pan Phil Loc 1/4-20 x .50 (only used on model 56307250) 13 56306144 1 Decal, Warning (only used on model 56307250) 14 56315953 2 Decal (only used on model 56307250) 15 56014450 1 Decal, Patent Numbers
NOTE 1: Only used on AXP models. NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
9
FORM NO. 56042463
Page 12
10
RECOVERY SYSTEM
™
Warrior ST
, Warrior™ EcoFlex
14
24
17
05-4
™
08-4
20
26
12
10
7
9
8
5
1
25
15
11
30
13
16
27
19
2
31
18
FORM NO. 56042463
23
6
21
6
5
28
29
22
4
3
Page 13
05-4
11-7
RECOVERY SYSTEM
™
Warrior ST
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
1 56315694 1 Hinge 2 56412154 1 Gasket, Vacuum Duct 3 56001993 4 Scr, Pan Phil 10-24 X .50 4 56002053 4 Wsh, Flt STD #10 5 56002098 4 Wsh, Flt SAE 1/4 6 56002145 4 Scr, Pan Phil 1/4-20 X .50 7 56002849 2 Nut, Hex Nyl Loc-Thin Ss 10-24 8 56002896 2 Scr, Pan Phil SS 10-24 X .62 9 56002919 2 Wsh, Flt STD SS #10 10 56003003 1 Scr, Pan Phil 5/16-18 X .62 11 56009005 2 Scr, Pan Phil SS Type B 10-16 X .75 12 56305464 1 Plug, 3/4 Hex Pipe NOTE 1 13
56315406 1 Tank, Recovery (grey) TSBUS2006-938 / TSBUS2007-952
56315428 1 Tank, Recovery (green / model 56307250 only) 14 56315176 1 Cover, Recovery Tank 15 56315096 1 Switch, Electromagnetic 16 56315098 1 Gasket 17 56315099 1 Screen, Fan Inlet 18 56315102 1 Shroud, Vac Motor 19 56315141 3 Mount, Vibration 20 56315220 1 Gasket, Recovery Lid 21 56315257 1 Clamp, P 22 56315268 1 Vac Hose Assy. 23 56315272 1 Cable Assy 24 56315303 2 Retaining, Strap 25 56315346 1 Plate 26 56381940 1 Drain Hose NOTE 2 * 56601411 1 Drain Hose Cap Kit * 56601413 1 Drain Hose kit NOTE 2 ** 56601410 1 Drain Hose Extension 27 56391208 1 Vac Motor Assy (M4) * 56377001 1 Carbon Brush Set of 2 28 56315375 1 Foam, Acoustical ** 56315597 1 Sound Reduction Kit 29 56440213 1 Clamp, Hose SAE #32 30 56456797 1 Clamp, Hose SAE #36 31 56477613 2 Tie, Cable
11
* = Not Shown ** = Optional (Not Included)
NOTE 1: Not used after March 2008. NOTE 2: Drain Hoses 56315638 and 56601405 have been replaced by Drain Hose 56381940 in production. When replacing 56315638 or 56601405 you need to
order Drain Hose Kit 56601413.
FORM NO. 56042463
Page 14
12
SCRUB SYSTEM - DISK BEFORE SN1000025514
Warrior ST
™
, Warrior™ EcoFlex
™
32" ONLY
05-4
09-9
44
46
25
45
47
36
33
38
34
37
40
24
1
48
3
26
19
20
27
39
6
9
35
14
23
2
28
30
41
1
31
29
13
41
18
4
42
4
5
15
21
43
10
17
8
22
26
16
7
12
27
5
11
32
FORM NO. 56042463
Page 15
05-4
11-10
SCRUB SYSTEM - DISK BEFORE SN1000025514
Warrior ST
™
, Warrior™ EcoFlex
™
13
Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 3 2 56324350 1 Wheel (28”) 3 56001879 2 Wsh, Flt SAE 1/2 NOTE 3 4 56002910 8 Wsh, Flt SAE SS 3/8 5 56002938 7 Wsh, Flt SAE SS 5/16 6 56003120 2 Pin, Cotter Hair .0915 X .375 7 56003335 2 Scr, Hex Loc SS 5/16-18 X .88 8 56003338 8 Scr, Hex Loc SS 3/8-16 X .75 9 56003438 4 Nut, Hex Nyl Loc SS M10-1.5 10 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”) 11 56003477 6 Scr, Hex Loc SS M8-1 X 25mm 12 56003533 4 Scr, Hex SS M10-1.5 X 20mm 13 56003679 2 Pin, Ring .50 X 1.63 14 56003693 3 Rivet, Nylon Tree Push-In (.218) 15 56009022 2 Wsh, Flt .754 X 1.250 X .120 16 56009107 2 Wsh, Flt SS .378 X 1.000 X .120 17 56314108 2 Hub, Drive 18 56315588 1 Scrub Deck, Disc, Cast (28”) NOTE 1 56315859 1 Scrub Deck, Disc, Cast (32”) NOTE 1 19 56315161 1 Pin 20 56315719 1 Weld’t, Actuator Bracket NOTE 1 21 56315274 1 Skirt, Rubber (28”) 56315626 1 Skirt, Rubber (32”) 22 56315754 1 Bumper, Extruded (28”) NOTE 2 56315755 1 Bumper, Extruded (32”) NOTE 2 23 56315339 1 Bracket 24 56315648 2 Shroud, Motor 25 56355488 2 Clamp, Hose SAE #96
Item Ref. No. Qty Description
26 1 Lug, Counterclockwise (33-40) TSBUS2009-1039 27 1 Lug, Clockwise (33-40) TSBUS2009-1039 28 56396195 1 Hose, PVC .38id X 6.00 29 56397300 1 Tee, Barb 30 56397301 1 Hose, PVC .375 31 56397316 2 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059 [ ] 56397139 4 Carbon Brush NOTE 4 [ ] 56397138 4 Brush Spring NOTE 4 [ ] 56380637 1 Brush Board Assy NOTE 4 32 NA NA See Brush Selector Guide 56505808 2 Brush Midlite 14 (model 56307250 only) 33 56002938 3 Wsh, Flt SAE SS 5/16 34 56003405 3 Nut, Hex Nyl Loc SS M8-1.25 35 56003639 3 Scr, Hex Hd SS M8-1.25 x 30mm 36 56009030 1 Scr, Pan Phil Thd Form 10-24 x .38 37 56009096 1 Wsh, Flt .193 x .875 x .060 38 56407053 2 Thermoid Disk 39 56314030 1 Brush Holder 40 56397081 1 Spring Retainer 41 56315373 2 Weld’t, Deck Mount Brkt NOTE 1 42 56002769 4 Nut, Hex Nyl Loc 3/8-16 NOTE 1 43 56315759 1 Band Clamp (28”) 56315761 1 Band Clamp (32”) 44 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75 (32”) 45 56002859 2 Wsh, Flt SAE SS 1/4 (32”) 46 56315580 1 Bushing, Stainless (32”) 47 56049261 1 Wheel (32”) 48 56002850 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”)
[ ] = Not Shown
NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings (56315053 - 28” & 56315052 – 32”) are no longer available. If you have a machine built prior to this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include items (9, 12, 14, 18, 20, 41, 42).
Old Deck Order Kit
56315053 (28”) 56315727 56315052 (32”) 56315728
NOTE 2: Extruded Bumpers PNs 56315318 & 56315627 are obsolete. If you need to replace one of these bumpers please order one of the kits listed below.
Old Bumper Order Kit
56315318 (28”) 56315764 56315627 (32”) 56315765
NOTE 3: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The new design does not use item #3 and the quantity of item #1 is reduced to 2. NOTE 4: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637.
FORM NO. 56042463
Page 16
14
SCRUB SYSTEM - DISK AFTER SN1000025514
Warrior ST
™
, Warrior™ EcoFlex
45
™
32" ONLY
44
05-4
12-2
25
11
17
38
24
1
16
40
3
27
35
36
19
6
20
9
14
41
23
2
28
30
26
37
34
39
1
31
29
13
4
5
15
10
26
32
FORM NO. 56042463
41
18
42
4
43
21
8
22
12
27
7
Page 17
05-4
12-2
SCRUB SYSTEM - DISK AFTER SN1000025514
Warrior ST
™
, Warrior™ EcoFlex
™
15
Item Ref. No. Qty Description
1 56002959 2 Pin, Cotter Hair 2 56324350 1 Wheel (28”) 3 56001879 2 Wsh, Flt SAE 1/2 4 56002910 8 Wsh, Flt SAE SS 3/8 5 56002938 1 Wsh, Flt SAE SS 5/16 6 56003120 2 Pin, Cotter Hair .0915 X .375 7 56002131 2 Scr, Soc Hd 5/16 – 18 x 1.25 8 56003338 8 Scr, Hex Loc SS 3/8-16 X .75 9 56003438 4 Nut, Hex Nyl Loc SS M10-1.5 10 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”) 11 56049261 1 Wheel (32”) 12 56003533 4 Scr, Hex SS M10-1.5 X 20mm 13 56003679 2 Pin, Ring .50 X 1.63 14 56003693 3 Rivet, Nylon Tree Push-In (.218) 15 56009022 2 Wsh, Flt .754 X 1.250 X .120 16 56002850 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”) 17 56315580 1 Bushing, Stainless (32”) 18 56315588 1 Scrub Deck, Disc, Cast (28”) 56315859 1 Scrub Deck, Disc, Cast (32”) 19 56315161 1 Pin 20 56315719 1 Weld’t, Actuator Bracket 21 56315274 1 Skirt, Rubber (28”) 56315626 1 Skirt, Rubber (32”) 22 56315754 1 Bumper, Extruded (28”) 56315755 1 Bumper, Extruded (32”) 23 56315339 1 Bracket 24 56315648 2 Shroud, Motor 25 56355488 2 Clamp, Hose SAE #96
Item Ref. No. Qty Description
26 56109651 1 Brush Plate Assy, Counterclockwise (33-40) 27 56109652 1 Brush Plate Assy, Clockwise (33-40) 28 56396195 1 Hose, PVC .38id X 6.00 29 56397300 1 Tee, Barb 30 56397301 1 Hose, PVC .375 31 56397316 2 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059 [ ] 56397139 4 Carbon Brush NOTE 1 [ ] 56397138 4 Brush Spring NOTE 1 [ ] 56380637 1 Brush Board Assy NOTE 1 32 NA NA See Brush Selector Guide 56505808 2 Brush Midlite 14 (model 56307250 only) 33
# DELETED
34 366455 1 Plate, Stop 35 56009002 1 Wsh, Flt .266 x .906 x .060 36 56009247 3 Scr, Pan Phil Plastite 10-14 x .38 37 56109653 1 Spring Retainer 38 56601056 1 Spring, Brush Holder 39 56601118 1 Brush Plate
# 56112521 1 Gimbal-Collar Assembly
40 41 56315373 2 Weld’t, Deck Mount Brkt 42 56002769 4 Nut, Hex Nyl Loc 3/8-16 43 56315759 1 Band Clamp (28”) 56315761 1 Band Clamp (32”) 44 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75 (32”) 45 56002859 2 Wsh, Flt SAE SS 1/4 (32”)
[ ] = Not Shown # = Revised or new since last update
NOTE 1: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138. If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637.
FORM NO. 56042463
Page 18
16
SCRUB SYSTEM - CYLINDRICAL
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
12-2
32
30
11
3
23
34
27
4
33
7
14
26
31
25
8
29
35
23
17
20
13
24
18
6
9
12
10
1
5
28
16
2
21
15
46
FORM NO. 56042463
47
13
20
24
45
10
44
24
48
10
39
49
40
41
38
22
36
43
37
22
42
36
Page 19
05-4
12-2
SCRUB SYSTEM - CYLINDRICAL
Warrior ST
™
, Warrior™ EcoFlex
™
17
Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 1 2 56003403 2 Nut, Hex Nyl Loc M6-1.00 3 56407391 2 Blade 4 56407433 2 Sheave, Poly-V 5 56412176 2 Bushing 6 56001879 6 Wsh, Flt SAE 1/2 NOTE 1 7 56002086 4 Scr, Soc Set Loc 5/16-18x.25 8 56002948 6 Scr, Hex Hd Loc 1/4-20x.75 9 56003120 2 Pin, Cotter Hair .0915 X .375 10 56003426 8 Nut, Hex Nyl Loc SS M6x1.0 11 56003431 2 Scr, Hex Hd SS M6-1.0x16mm 12 56003492 2 Scr, Hex M6-1.0x95mm 13 56003603 2 Scr, Pan Phil Thd Form 1/4-20x.38 14 56003679 2 Pin, Ring .50 X 1.63 15 56315355 2 Manifold, PVC (28”) 56315647 2 Manifold, PVC (32”) 16 56219932 2 Clamp, Hose SAE #6 17 56315611 2 Motor, 36 Vdc, .75 Hp, 1800 RPM (M2 / M3) [ ] 56412287 1 Brush / Spring Kit NOTE 2 [ ] 56380003 1 Brush / Spring Kit NOTE 2 18 56315161 1 Pin 19 56315320 2 Harness, Brush (Not Shown) 20 56315321 2 Belt, Auto Tension 21 56262549 1 Tee, Barb 22# 56407559 2 Drive End Assy (#36-43) 23 56315445 2 Cover, Belt 24# 56314445 2 Idler End Assy (#44-48) 25 56315459 1 Hopper Assembly (28” / #29-35)) 56315616 1 Hopper Assembly (32” / #29-35) 26 56315470 1 Housing, Weld’t (28”) 56315620 1 Housing, Weld’t (32”) 27 56410214 2 Strap 28 56412459 2 Wheel 29 56003426 4 Nut, Hex Nyl Loc SS M6-1.00 30 56002896 2 Scr, Pan Phil SS 10-24 x .62 31 56003431 4 Scr, Hex Hd SS M6-1.00 x 16mm 32 56009060 2 Wsh, Flt SS .260 x 1.00 x .074 33 56315460 1 Hopper (28”) 56315621 1 Hopper (32”) 34 56315464 1 Hopper Screen (28”) 56315618 1 Hopper Screen (32”) 35 56315467 1 Hopper Bracket (28”) 56315617 1 Hopper Bracket (32”) 36 56106070 2 Bearing, Ball 37 56407389 1 Spacer 38 56407442 1 Sheave, Poly-V 39 56002119 2 Scr, Soc Set Loc 1/4-20 x .50 40 56003237 1 Key, Sq., 19 x .62 41# 56381765 1 Bearing Plate 42 56109527 1 Spindle 43 56407558 1 Washer, Bearing 44 56106070 1 Bearing, Ball 45 56407558 1 Washer, Bearing 46 56315447 1 Idler Bearing Plate 47
# 56407303 1 Knob
48 56407551 1 Hub 49 56002992 2 Scr, Hex SS 5/16-18 x .50
[ ] = Not Shown
# = Revised or new since last update
NOTE 1: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to 4. NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287.
If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance order Brush / Spring Kit 56380003.
FORM NO. 56042463
Page 20
18
80
23
SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™
26
Warrior ST
25
™
, Warrior™ EcoFlex
™
05-4
11-7
53
21
120
81
123
84
32
15
44
75
74
41
39
19
86
10
42
15
28
8
61
8
13
17
71
136
6
10
69
4
33
1
8
49
22
To Deck
67
FORM NO. 56042463
2
36
45
94
95
93
79
96
91
92
114
116
31
48
117
30
64
7
5
Before November 2008 (see NOTE 4)
After October 2008 (see NOTE 4)
130
131
133
132
Page 21
05-4
11-7
SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™
Warrior ST
™
, Warrior™ EcoFlex
™
19
Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair 2 56302168 1 Hinge 4 56365777 4 Lug, Brush Driver 5 1 Bearing, Sleeve NOTE 4 6 56001832 4 Scr, Flt Phil 1/4-20 X 1.00 7 1 Wsh, Flt SAE 1/2 NOTE 4 8
56009122 7 Wsh, Flt .344 X .938 X .125
10 56002667 7 Scr, Hex 5/16-18 X .75 13 56002098 6 Wsh, Flt SAE 1/4 15 56002145 7 Scr, Pan Phil 1/4-20 X .50 17 56002684 1 Scr, Hex 3/8-16 X 1.75 19 56002825 2 Scr, Pan Phil 1/4-20 X 1.25 21 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 22 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16 23 56002849 1 Nut, Hex Nyl Loc-Thin Ss 10-24 25 56002896 1 Scr, Pan Phil SS 10-24 X .62 26 56002919 1 Wsh, Flt Std Ss #10 28 56003003 1 Scr, Pan Phil 5/16-18 X .62 30 1 Nut, Hex Nyl Loc M12-1.75 NOTE 4 31 1 Scr, Hex M12-1.75 X 35mm NOTE 4 32 56009006 2 Scr, Pan Phil SS Type B 10-16 X 1.00 33 56003679 1 Pin, Ring .50 X 1.63 36 56009139 4 Scr, Pan Phil Loc 10-24 X .38 39 56219932 5 Clamp, Hose SAE #6 41 56262180 1 Hose, Spiral .500 42 56302015 1 Hose, Spiral .375 44 56315733 1 Tank, Solution (grey) TSBUS2006-940 [ ] 56109560 1 Solution Tank Kit (grey) NOTE 6 56315429 1 Tank, Solution (green / model 56307250 only) [ ] 56109562 1 Solution Tank Kit (green / model 56307250 only) NOTE 6 45 56315087 1 Nose Cone (grey) 56315433 1 Nose Cone (green / model 56307250 only) 48 1 Pivot Weld’t. TSBUS2006-940 NOTE 4 49 56315191 1 Yoke, Actuator 53 56315219 1 Cover, Solution Fill TSBUS2007-967 61 56315265 1 Tee, Barb 64 1 Bushing NOTE 4
Item Ref. No. Qty Description
67 56315609 1 Cover, Chemical Tank (grey) 56315432 1 Cover, Chemical Tank (green / model 56307250 only) 69 56315645 1 Chemical Tank Assy NOTE 8 56381104 1 Chemical Tank Assy NOTE 9 71
56315744 1 Weldment, Actuator Mount TSBUS2006-940
74 56315686 1 Charge Connector Assy (to batteries) 75 56315687 2 Charge Connector Assy (to electrical box) 79 56109595 1 Lift Actuator Assembly (91-96) NOTE 7 / TSBUS2009-1040 80 56410254 1 Wire Rope, 6 Inch TSBUS2007-967 81 56397215 1 Solenoid Valve Assy. 36v 84 56409462 1 Hose, Spiral .500 86 56418669 1 Reducer, Barb 91 56109597 1 Actuator (M5) [ ] 56109596 1 Plastic Nut [ ] 56109636 1 Spring Housing Kit 92 56109547 1 Spring Housing Bottom 93 56420018 1 Compression Spring 94 56109546 1 Spring Housing Top 95 56412071 1 Compression Spring 96 56329145 2 Clamp-Hose SAE #24 114 1 Bushing NOTE 4 116 1 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 4 117 1 Nut, Hex Jam 1/4-20 NOTE 4 120 56315166 1 Plate 123 56002916 2 Wsh, Flt SAE SS #10 130 56109524 1 Pivot Weldt. NOTE 4 131 56003120 2 Pin, Cotter Hair .0915 x .375 NOTE 4 132 56315836 1 Turnbuckle Assy NOTE 4 133 56002063 3 Wsh, Flt SAE 3/8 NOTE 4 136 7-13-07096 1 Clamp-Adjustable
[ ] = Not Shown
NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each. NOTE 4: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace any of these items please order Kit 56109540.
NOTE 6: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560 for grey models or Solution Tank Kit 56109562 for green models. NOTE 7: Actuator 56109595 replaces actuator 56396049 as of September 2009. NOTE 8: Only used on AXP models. NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
FORM NO. 56042463
Page 22
20
SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
11-7
83
46
39
58
135
To Ball Valve
90
59
124
47
11
134
14
68
60
27
119
9
40
12
72
76
62
70
43
20
77
21
57
55
Before Serial Number
2059967 (See NOTE 2)
56
37
122
29
50
3
135
65
56
54
125
127
13
126
128
129
78
16
FORM NO. 56042463
51
9
89
38
From Filter
11
52
63
88
34
18
101
107
103
100
104
124
121
105
109
106
13
108
124
102
15
111
73
Page 23
05-4
12-2
SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™
Warrior ST
™
, Warrior™ EcoFlex
™
21
Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 2 9 56001954 5 Wsh, Flt SAE #10 11 56002066 8 Scr, Pan Phil 1/4-20 X .62 12 56002094 4 Scr, Hex 5/16-18 X 1.50 13 56002098 6 Wsh, Flt SAE 1/4 14 56002124 10 Scr, Pan Phil 10-24 X .62 15 56002145 7 Scr, Pan Phil 1/4-20 X .50 16 56002146 3 Scr, Pan Phil 8-32 X .62 18 56002708 4 Nut, Hex Nyl Loc 1/4-20 20 56002832 2 Nut, Hex Nyl Loc-Thin 10-24 NOTE 3 21 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 27 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2 29 56003266 1 Ring, Ret Ext Type E 0.75 Dia. NOTE 2 34 56009030 2 Scr, Pan Phil Thd Form 10-24 X .38 37 56009206 4 Scr, Truss Phil-Blk 10-24x.50 38 56051207 1 Barb, Adapter 3/8 X 1/2 Npt 39 56219932 5 Clamp, Hose SAE #6 40 56244969 1 Clamp, Hose SAE #12 43 56303553 1 Key Switch Assy (S3) [ ] 56303526 A/R Set of 2 Keys 56380488 1 Key Switch Assy (model 56307250 only) 56508699 A/R Replacement Key (model 56307250 only) 46 56315108 1 Pump, Solution (M5) 47 56315121 1 Guide, Cable 50 56315193 2 Bushing, Flange NOTE 2 51
# 56315774 1 Charger, On-Board 36v NOTE 1 / NOTE 10
[ ]# 56315747 1 Thermister Repair Kit for 56315774 52 56315206 1 Bracket, Charger 54 56109502 1 Panel, Electrical NOTE 3 55 56315236 1 Weldment, Squeegee Lift NOTE 2 / TSBUS2008-1021 56 56315243 1 Cable Assy 57 56315245 1 Bushing, Squeegee Cable NOTE 2 58 56315255 1 Circuit Breaker, 5 Amp 59 56315256 1 Circuit Breaker, 30 Amp 60 56109553 1 Plate, Circuit Breaker NOTE 5 62 56315266 1 Assembly, Paddle TSBUS2007-958 63 56315270 1 Charger Cord, US 65 56315382 1 Clip, Conduit
Item Ref. No. Qty Description
68 56315634 1 Barb, Adaptor 3/4 X 1/2 Npt 70 56315657 1 Control Panel Assy TSBUS2007-952 / TSBUS2007-958 / NOTE 8 56381082 1 Control Panel Assy NOTE 9 72 56315683 1 Barb, 90 Elbow 3/4 X 3/8npt 73 56315684 1 Assembly, Electrical Box (34, 100-111 & 121) 76 56331154 1 Clamp, Plastic 77 56379139 1 Hose, PVC 78 56391802 1 Hose, Spiral .375 83 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt 88 56486112 2 Clamp, P 89 56249682 1 Spiral, Hose X .375 90 56756364 6 Clamp, Hose SAE #4 100 56009203 3 Stud, 1/4-20 101 56412089 1 Fuse, 150 Amp 102 56395455 1 Contactor 36v (K2 / Vac Motor) 103 56469858 3 Standoff, Insulated 104 56002462 7 Scr, Pan Phil 1/4-20 X .38 105 56002561 4 Nut, Hex W/ Shprf 1/4-20 106 56003698 2 Scr, Pan Phil Thd Form 8-32 X .75 107 56315182 1 Panel, Electrical 108 56315692 1 Controller, Speed TSBUS2007-958 109 56397250 1 Solenoid, Spdt 36v (K1 / Brush Motor) 111 2-00-04203 4 Insulator, Terminal 119 56249884 1 Plate 121 56410166 1 Clamp, P 122 56001993 2 Scr, Pan Phil 10-24 x .50 124 56009030 3 Scr, Pan Phil Thd Form 10-24 X .38 125 56396199 1 Clamp, Plastic 126 56315730 1 Lever, Squeegee Lift NOTE 2 / TSBUS2008-1021 127 56003223 1 Pin, Cot Hair NOTE 2 128 56009117 1 Wsh, Flt 1.03 x 1.85 x .48 NOTE 2 129 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 2
56262561 1 Hose, Spiral .50
134 135 56002053 6 Wsh, Flt STD #10
[ ] = Not Shown
# = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these
items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each.
NOTE 3: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please order 56109502. NOTE 5: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553. NOTE 8: Only used on AXP models. NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models. NOTE 10: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008
FORM NO. 56042463
Page 24
22
SOLUTION - ELECTRICAL SYSTEM-1 - STD
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
11-7
47
71
110
113
41
TO BALL VALVE
29
36
22
24
34
62
73
23
40
16
FRONT
13
11
9
125
7
30
64
1
9
4
9
11
17
11
45
21
TO FILTER
42
35
37
70
15
6
69
TO SCRUB DECK
80
78
79
81
35
60
76
77
34
38
99
44
100
27
Before November 2008 (see NOTE 5)
After October 2008 (see NOTE 5)
120
123
121
122
97
56
28
8
5
FORM NO. 56042463
Page 25
05-4
11-7
SOLUTION - ELECTRICAL SYSTEM-1 - STD
Warrior ST
™
, Warrior™ EcoFlex
™
23
Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair 4 56365777 4 Lug, Brush Driver 5 1 Bearing, Sleeve NOTE 5 6 56001818 2 Scr, Pan Phil 8-32 X .38 7 56001832 4 Scr, Flt Phil 1/4-20 X 1.00 8 1 Wsh, Flt SAE 1/2 NOTE 5 9
56009122 7 Wsh, Flt .344 x .938 x .125
11 56002667 7 Scr, Hex 5/16-18 X .75 13 56002098 6 Wsh, Flt SAE 1/4 15 56002140 2 Wsh, Flt SAE #8 16 56002145 5 Scr, Pan Phil 1/4-20 X .50 17 56002684 1 Scr, Hex 3/8-16 X 1.75 21 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16 22 56002849 1 Nut, Hex Nyl Loc-Thin SS 10-24 23 56002896 1 Scr, Pan Phil Ss 10-24 X .62 24 56002919 1 Wsh, Flt Std Ss #10 27 1 Nut, Hex Nyl Loc M12-1.75 NOTE 5 28 1 Scr, Hex M12-1.75 X 35mm NOTE 5 29 56009006 2 Scr, Pan Phil SS Type B 10-16 X 1.00 30 56003679 1 Pin, Ring .50 X 1.63 34 56219932 3 Clamp, Hose SAE #6 35 56244969 5 Clamp, Hose SAE #12 36 56262561 1 Hose, Spiral .500 37 56303275 1 Solenoid Valve Assy 38 56303394 1 Hose, Spiral .750 X 25” 40 56305318 1 Hose, Spiral .750 X 10.5” 41 56315733 1 Tank, Solution TSBUS2006-940 [ ] 56109560 1 Solution Tank Kit (grey) NOTE 7 42 56315949 1 Nose Cone
Item Ref. No. Qty Description
44 1 Pivot Weld’t. TSBUS2006-940 / NOTE 5 45 56315191 1 Yoke, Actuator 47 56315219 1 Cover, Solution Fill TSBUS2007-967 56 1 Bushing NOTE 5 60 56315625 1 Barb, Coupler 1/2 X 3/4 62 56315634 2 Barb, Adaptor 3/4 X 1/2 NPT 64
56315744 1 Weldment, Actuator Mount TSBUS2006-940
69 56387302 1 Hose, Solution 70 56109595 1 Lift Actuator Assembly (76-80) NOTE 8 / TSBUS2009-1040 71 56410254 1 Wire Rope, 6 Inch TSBUS2007-967 73 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt 76 56109597 1 Actuator (M5) [ ] 56109596 1 Plastic Nut [ ] 56109636 1 Spring Housing Kit 77 56109547 1 Spring Housing Bottom 78 56420018 1 Compression Spring 79 56109546 1 Spring Housing Top 80 56412071 1 Compression Spring 81 56329145 2 Clamp-Hose SAE #24 97 1 Bushing NOTE 5 99 1 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 5 100 1 Nut, Hex Jam 1/4-20 NOTE 5 110 56315166 1 Plate 113 56002916 2 Wsh, Flt SAE SS #10 120 56109524 1 Pivot Weldt. NOTE 5 121 56003120 2 Pin, Cotter Hair .0915 x .375 NOTE 5 122 56315836 1 Turnbuckle Assy NOTE 5 123 56002063 3 Wsh, Flt SAE 3/8 NOTE 5 125 7-13-07096 1 Clamp-Adjustable
[ ] = Not Shown
NOTE 5: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace any of these items please order Kit 56109540.
NOTE 7: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560. NOTE 8: Actuator 56109595 replaces actuator 56396049 as of September 2009.
FORM NO. 56042463
Page 26
24
SOLUTION - ELECTRICAL SYSTEM-2 - STD
Warrior ST
™
, Warrior™ EcoFlex
™
55
53
05-4
11-7
13
117
118
52
25
114
109
105
124
43
14
54
12
67
14
10
14
62
19
35
39
33
68
63
124
57
65
14
48
115
112
119
13
20
Before Serial Number
2059967 (See NOTE 3)
FORM NO. 56042463
51
88
86
102
85
90
91
93
92
96
114
87
116
50
3
26
49
46
50
103
105
104
108
107
106
61
89
66
18
72
13
16
111
114
94
Page 27
05-4
12-2
SOLUTION - ELECTRICAL SYSTEM-2 - STD
Warrior ST
™
, Warrior™ EcoFlex
™
25
Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 3 10 56001954 2 Wsh, Flt SAE #10 12 56002094 4 Scr, Hex 5/16-18 X 1.50 13 56002098 6 Wsh, Flt SAE 1/4 NOTE 3 14 56002124 10 Scr, Pan Phil 10-24 X .62 16 56002145 5 Scr, Pan Phil 1/4-20 X .50 18 56002825 2 Scr, Pan Phil 1/4-20 X 1.25 19 56002832 2 Nut, Hex Nyl Loc-Thin 10-24 NOTE 4 20 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 3 25 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2 26 56003266 1 Ring, Ret Ext Type E 0.75 Dia. NOTE 3 33 56009206 4 Scr, Truss Phil-Blk 10-24x.50 35 56244969 5 Clamp, Hose SAE #12 39 56303553 1 Key Switch Assembly (S3) [ ] 56303526 A/R Set of 2 Keys 43 56315121 1 Guide, Cable 46 56315193 2 Bushing, Flange NOTE 3 48 56109502 1 Panel, Electrical NOTE 4 49 56315236 1 Weldment, Squeegee Lift NOTE 3 / TSBUS2008-1021 50 56315243 1 Cable Assy NOTE 3 51 56315245 1 Bushing, Squeegee Cable NOTE 3 52 56315255 1 Circuit Breaker, 5 Amp 53 56315256 1 Circuit Breaker, 30 Amp 54 56109553 1 Plate, Circuit Breaker NOTE 6 55 56315266 1 Assembly, Paddle TSBUS2006-950 57 56315382 1 Clip, Conduit 61 56315628 1 Assembly, Electrical Box (85-96, 111 & 114) 62 56315634 2 Barb, Adaptor 3/4 X 1/2 NPT 63
56316213 1 Control Panel Assy Kit TSBUS2006-938 / TSBUS2006-950
65 56315683 1 Barb, 90 Elbow 3/4 X 3/8npt 66 56315687 1 Charge Connector Assy (To electrical box)
Item Ref. No. Qty Description
67 56331154 1 Clamp, Plastic 68 56379139 1 Hose, PVC 72 56398000 1 Connector Assy (To batteries) 85 56009203 3 Stud, 1/4-20 86 56412089 1 Fuse, 150 Amp 87 56395455 1 Contactor 36v (K2 / Vac Motor) 88 56469858 3 Standoff, Insulated 89 56002462 7 Scr, Pan Phil 1/4-20 X .38 90 56002561 4 Nut, Hex W/ Shprf 1/4-20 91 56003698 2 Scr, Pan Phil Thd Form 8-32 X .75 92 56315182 1 Panel, Electrical 93
56315692 1 Controller, Speed TSBUS2006-950
94 56395453 1 Contactor 36v (K1 / Brush Motor) TSBUS2008-1020 96 2-00-04203 4 Insulator, Terminal 102# 56315774 1 Charger, Onboard 36V NOTE 1 / NOTE 2 / NOTE 9 [ ]
# 56315747 1 Thermister Repair Kit for 56315774
103 56315270 1 Charger Cord, US NOTE 1 104 56315206 1 Bracket, Charger NOTE 1 105 56002066 8 Scr, Pan Phil 1/4-20 x .62 NOTE 1 106 56486112 2 Clamp, P NOTE 1 107 56009030 2 Scr, Pan Phil Thd Form 10-24 x .38 NOTE 1 108 56002708 4 Nut, Hex Nyl Loc 1/4-20 NOTE 1 109 56249884 1 Plate 111 56410166 1 Clamp, P 112 56001993 2 Scr, Pan Phil 10-24 x .50 114 56009030 3 Scr, Pan Phil Thd Form 10-24 x .38 115 56396199 1 Clamp, Plastic 116 56315730 1 Lever, Squeegee Lift NOTE 3 / TSBUS2008-1021 117 56009117 1 Wsh, Flt 1.03 x 1.85 x .48 NOTE 3 118 56003223 1 Pin, Cot Hair NOTE 3 119 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 3 124 56002053 6 Wsh, Flt STD #10
[ ] = Not Shown # = Revised or new since last update
NOTE 1: These items are only used on the following models: 56315039, 56315538, 56315539, 56315540. NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 3: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If
you need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 116 through 119) in a quantity of 1 each. NOTE 4: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please order 56109502.
NOTE 6: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553. NOTE 9: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008
FORM NO. 56042463
Page 28
26
CHEMICAL ASSY - EcoFlex™
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
10-2
FORM NO. 56042463
Page 29
05-4
10-2
CHEMICAL ASSY - EcoFlex™
Warrior ST
™
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
56315645 1 Chemical Tank Assy NOTE 1 56381104 1 Chemical Tank Assy NOTE 2 1 56002877 2 Nut, Hex Nyl Loc SS 8-32 2 56003018 2 Scr, Pan Phil SS 8-32 X .38 3 56003699 1 Bushing, 1/4 Id Snub 4 56315241 1 Pump, Chemical 5 56315340 1 Chemical Sensor Assy NOTE 1 6 56315382 2 Clip, Conduit 7 56315476 1 Bracket, Chemical Pump 8 56315502 1 Chemical Bottle Assy NOTE 1 ** 56315503 A/R Chemical Bottle Assy (8, 9, 13) NOTE 1 56601544 1 Chemical Bottle Assy NOTE 2 ** 56601545 A/R Chemical Bottle Assy (8, 9, 13) NOTE 2 9 56315517 1 Cap, Raw 10 56315522 1 Check Valve, 1/8 Barb, 125 PSI 11 56315523 1 Cap, Dry Break, 1/8 Barb, 90° 12 56315524 3 Hose, Chemical Resistant, 7” 13 56315527 1 Insert, Dry Break 14 56315644 1 Bracket, Tank Mounting 15 56315511 1 Indicator Assy NOTE 1
27
** = Optional, Not Included
NOTE 1: Only used on AXP models. NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
FORM NO. 56042463
Page 30
28
PADDLE ASSY
™
Warrior ST
, Warrior™ EcoFlex
05-4
™
09-9
FORM NO. 56042463
Page 31
05-4
10-2
PADDLE ASSY
™
Warrior ST
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
56315266 1 Assembly, Paddle TSBUS2006-925 / TSBUS2006-950 / TSBUS2007-958 1 56396197 1 Potentiometer, 100k (R2) 2 56397029 1 Potentiometer, 5k (R1) 3 56315231 1 Harness, Handle 4 56325654 2 Spring, Compression 5 56002006 2 Wsh, Flt SAE #6 6 56003197 7 Scr, Pan Phil Plastite 6-18x.62 8 56003527 1 Scr, Pan Phil Plastite 1/4-10x2.00 9 56003545 4 Scr, Pan Phil Plastite 8-10x.75 10 56009030 2 Scr, Pan Phil Thd Form 10-24x.38 11 56009096 1 Wsh, Flt .193 X .875 X .060 12 56009287 1 Scr, Pan Phil Type B 8x2.00 13 56109716 1 Paddle, Back Cover 14 56315230 1 Paddle, Front Cover 15 56315251 1 Weldment, Handle Bar 16 56315280 1 Knob 17 56397015 1 Cam Controller 18 56397109 1 Sleeve 19 56397170 3 Washer, Plastic 20 56397171 2 Clamp 21 56109648 1 Potentiometer Fork 22 56478246 1 Tie, Cable 23 56481890 2 Clamp, P
29
FORM NO. 56042463
Page 32
30
SQUEEGEE ASSY
™
Warrior ST
, Warrior™ EcoFlex
05-4
™
09-9
13
14
9
2
3
6
8
7
11
1
FORM NO. 56042463
14
12
FRONT
15
5
4
10
Page 33
05-4
11-2
SQUEEGEE ASSY
™
Warrior ST
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
56315632 1 Squeegee Assembly “D” (STD on all models except 28” & 32” cylindrical) NOTE 2 56314697 1 Squeegee Assembly “D” (STD only on 28” & 32” cylindrical) NOTE 2 56315291 1 Squeegee Assembly “B” (Narrow Isle Option) NOTE 2 56315290 1 Squeegee Assembly “C” (Narrow Isle Option) NOTE 2 1 56324350 2 Wheel 2 56370711 2 Nut, Thumb 3 56002851 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18 4 56002907 2 Nut, Hex Nyl Loc SS 6-32 5 56002909 2 Scr, Pan Phil SS 6-32 X .38 6 56002938 2 Wsh, Flt Sae SS 5/16 7 56003736 2 Scr, Hex Thd to Hd SS 5/16-18 X 3.00 8 56003472 2 Scr, Soc Shd .38 X 1.00 X 5/16-18 9 56009111 8 Nut, Wing SS 1/4-20 10 56109667 1 Strap, Left Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037 56109664 1 Strap, Left Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037 56109660 1 Strap, Left Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037 11 56109668 1 Strap, Right Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037 56109665 1 Strap, Right Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037 56109661 1 Strap, Right Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037 12 56314694 1 Squeegee Tool, Cast “D” (used on 56315632 & 56314697) 56314325 1 Squeegee Tool, Cast “C” (used on 56315290) 56314271 1 Squeegee Tool, Cast “B” (used on 56315291) 13 56314696 1 Strap, Front “D” (used on 56315632 & 56314697) NOTE 2 56314322 1 Strap, Front “C” (used on 56315290) NOTE 2 56314028 1 Strap, Front “B” (used on 56315291) NOTE 2 14 56315674 1 Kit, Gum Rubber Squeegee Blade “D” (used on 56315632) NOTE 1 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” (used on 56314697) NOTE 1 56315348 1 Kit, Gum Rubber Squeegee Blade “C” (used on 56315290) NOTE 1 56315347 1 Kit, Gum Rubber Squeegee Blade “B” (used on 56315291) NOTE 1 15 56471194 1 Latch Assembly
“D” Squeegee Blade Kits for 56315632 & 56314697 56315674 1 Kit, Gum Rubber Squeegee Blade “D” NOTE 1 ** 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1 ** 56315856 1 Kit, PU Squeegee Blade “D” NOTE 1
“C” Squeegee Blade Kits for 56315290 56315348 1 Kit, Gum Rubber Squeegee Blade “C” NOTE 1 ** 56315352 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1 ** 56315855 1 Kit, PU Squeegee Blade “C” NOTE 1
“B” Squeegee Blade Kits for 56315291 56315347 1 Kit, Gum Rubber Squeegee Blade “B” NOTE 1 ** 56315351 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1 ** 56315854 1 Kit, PU Squeegee Blade “B” NOTE 1
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: To replace all squeegee straps as a set
order one of the three following Strap Kits: 56109669-Strap Kit-D (for Squeegee Assy 56315632 or 56314697) 56109666-Strap Kit-C (for Squeegee Assy 56315290) 56109662-Strap Kit-B (for Squeegee Assy 56315291) These kits include both rear straps, front strap and the latch.
31
FORM NO. 56042463
Page 34
32
LADDER DIAGRAM - BEFORE SEPTEMBER 2009
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
09-9
(OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARGER OPTION
F2
F2
1 2
CIRCUIT BREAKER, 5 AMP
CIRCUIT BREAKER, 5 AMP
RED
F2
F2
RED
(OPTIONAL)
EM BRAKE 36V ONLY
C
RED
1 2
F3
F3
1 2
+-
CIRCUIT BREAKER, 5 AMP
CIRCUIT BREAKER, 5 AMP
CIRCUIT BREAKER, 30 AMP
CIRCUIT BREAKER, 30 AMP
1210 SPEED CONTROLLER
M1
M1
­M
M
MOTOR, WHEEL DRIVE
MOTOR, WHEEL DRIVE
GRN
RED
BRN BRN
SW, SPST KEY
SW, SPST KEY
WHT/YEL
A2
(1228 FOR 36V)
BRN/BLK
+
YEL/RED
1 2
FUSE, 150 A.
FUSE, 150 A.
RED/BLK
YEL/BLU
M1
M2
BLK/WHT
F1
F1
S3
S3
C
B+ B-
PIN 18 - SPEED LIMIT POT
ONBOARD BATTERY CHARGER
INTERLOCK
RED
B+
B-
RED
BRN
COIL, BRUSH MOTOR CONTACTOR
COIL, BRUSH MOTOR CONTACTOR
BRN
COIL, VAC MOTOR CONTACTOR
COIL, VAC MOTOR CONTACTOR
BRN
1 2
COIL, SOLUTION SOLENOID
COIL, SOLUTION SOLENOID
BRN
COIL, RECYCLE SOLUTION SOLENOID
COIL, RECYCLE SOLUTION SOLENOID
1 2
(OPTIONAL)
+ -
BATTERY
BATTERY
24 VDC OR 36 VDC
BRN
K1
K1
VIO/BLK
K2
K2
BLK/YEL
L1
L1
RED/GRN
L2
L2
YEL/GRN
BLK
BRN
PIN 14 - BRAKE (+)
PIN 9 - STATUS
PIN 6 - BRAKE (-)
PIN 16 - REV
PIN 5 - KSI
PIN 13 - POT.LO
PIN 4 - POT.WIPER
PIN 3 - POT.HI
ORN/BLU
RED/BLK
BLU/BLK
WHT
BLU
BLK
BRN
POT. 100K OHM SPEED LIMIT
POT. 100K OHM SPEED LIMIT
BT1
BT1
BLU
BRN
WHT
BLK
A1
CONTROL BOARD
J2-7
B+2
J1-13
B+1
J1-14
BRUSH CONTACTOR
J1-12
VACUUM CONTACTOR
J1-11
SOLUTION
J1-10
RECYCLE SOLUTION
1
2
WHT
3
1
R2
R2
2
3
STATUS
FOR/REV.
BRUSH MOTOR SENSE
VACUUM MOTOR SENSE
J1-5
J2-5
J1-4
J2-10
RED/BLK
ORN/BLU
WHT/GRA
BLK
RECYCLE STOP SWITCH
REVERSE
RECYCLE START SWITCH
RECOVERY TANK FULL SENSE
J1-6
J1-2
J1-1
J2-4
BLU/BLK
GRA/WHT
YEL/BLU
WHT/BLK
R1
R1 POT. 5K OHM THROTTLE
POT. 5K OHM THROTTLE
RED/WHT
BLK
BRN/BLK
J2-3
J2-2
J1-3
B-
INPUT
SUPPLY
BRUSH ACTUATOR 2
BRUSH ACTUATOR 1
BRUSH REMOVE
BRUSH REMOVE
RECYCLE PUMP
SOL. PUMP
CHEMICAL PUMP
J2-11
S4
S4
SWITCH, FLOAT
SWITCH, FLOAT
S5
S5
SWITCH, FLOAT
SWITCH, FLOAT
S6
S6
SWITCH, FLOAT
SWITCH, FLOAT
(OPTIONAL)
BLU/WHT
(OPTIONAL)
CHEMICAL RATIO SENSOR
SUPPLY
OUTPUT
B-
J1-9
B-2
J2-9
B-3
J2-6
B-4
J2-1
J2-8
WHT/GRN
MOTOR, BRUSH ACTUATOR
MOTOR, BRUSH ACTUATOR
RELAY N.O.
RELAY COMMON
J2-12
J1-8
J1-7
B-1
BLK
YEL/VIO
BLK
12
BLK
12
BLK
12
BLK
VIO/YEL
BLK
BLK
BLK
BLK
M5
M5
M
M
GRN/BLK
YEL/VIO
BLK
BLU/WHT
ORN/RED
BLK
BLU/WHT
RED
POLARITY FOR CYLINDRICAL BRUSHES
M2
M2
-
WHT
WHT
MOTOR, LEFT BRUSH
MOTOR, LEFT BRUSH
WHT
MOTOR, RIGHT BRUSH
MOTOR, RIGHT BRUSH
C
+
M
M
M3
M3
+
­M
M
(OPTIONAL)
WHT/RED
MOTOR, LEFT SIDE BROOM
MOTOR, LEFT SIDE BROOM
WHT/RED BLK
MOTOR, RIGHT SIDE BROOM
MOTOR, RIGHT SIDE BROOM
RED
REFERENCE: WIRING DIAGRAM 56315302 FOR 24V
WIRING DIAGRAM 56315596 FOR 36V
FORM NO. 56042463
BLK
BLK
K2K2
K1K1
WHT/RED
WHT
WHT/GRA
BLK
RED
M11
M11
E
-+
M
M
M12
M12
+-
M
M
POLARITY FOR DISC BRUSHES
WHT
MOTOR, LEFT BRUSH
MOTOR, LEFT BRUSH
WHT
MOTOR, RIGHT BRUSH
MOTOR, RIGHT BRUSH
36V ONLY
E
MOTOR, VAC
MOTOR, VAC
BLU
M2
M2
+
M
M
M3
M3
­M
M
M4
M4
1 2
M
M
-
BLK
+
BLK
WHT/GRA
ORN ORN
S1S1
1 2
S2S2
1 2
(OPTIONAL)
BLK
(OPTIONAL)
M10
M10
M
M
E
CHEMICAL PUMP
CHEMICAL PUMP
NOTE: SWITCH IS PART OF PUMP ASSEMBLY
M8
M8
M
M
E
M9
M9
M
M
E
NOTE: SWITCH IS PART OF PUMP ASSEMBLY
YEL/VIO
-+
-+
SOLUTION PUMP
SOLUTION PUMP
-+
RECYCLE PUMP
RECYCLE PUMP
ORN/RED
GRN/BLK
BLK
BLK
PART NO. 56315301 REV. C
Page 35
05-4
12-2
LADDER DIAGRAM - BEFORE SEPTEMBER 2009
Warrior ST
™
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
A1 56315657 1 Control Panel-FM TSBUS2007-952 / TSBUS2007-958
56316213 1 Control Panel-LC TSBUS2006-938 / TSBUS2006-950
A2 56315692 1 Speed Control TSBUS2006-950 / TSBUS2007-958 BT1 56391391 6 Battery, 6V, 305AH (model 56307250 only) F1 56412089 1 Fuse, 150 Amp F2 56315255 1 Circuit Breaker, 5 Amp F3 56315256 1 Circuit Breaker, 30 Amp K1 56397250 1 Contactor, Brush Motor (AXP™ Models) 56395453 1 Contactor, Brush Motor (STD Models) TSBUS2008-1020 K2 56395455 1 Contactor, Vac Motor (All Models) L1 56397215 1 Solenoid, Solution L2 56397215 1 Solenoid, Recycle Solution (Optional) M1 56382500 1 Transaxle, 36v * 56315676 1 Motor * 56315677 4 Carbon Brush * 56315678 2 Neoprene Mounting Sleeve M2 56397316 1 Motor, Left Brush (Disk) TSBUS2010-1059 * 56397139 4 Carbon Brush NOTE 2 * 56397138 4 Brush Spring NOTE 2 * 56380637 1 Brush Board Assy NOTE 2 56315611 1 Motor, Left Brush (Cylindrical) * 56412287 1 Brush / Spring Kit NOTE 3 * 56380003 1 Brush / Spring Kit NOTE 3 M3 56397316 1 Motor, Right Brush (Disk) TSBUS2010-1059 * 56397139 4 Carbon Brush NOTE 2 * 56397138 4 Brush Spring NOTE 2 * 56380637 1 Brush Board Assy NOTE 2 56315611 1 Motor, Left Brush (Cylindrical) * 56412287 1 Brush / Spring Kit NOTE 3 * 56380003 1 Brush / Spring Kit NOTE 3 M4 56391208 1 Vac Motor Assy * 56377001 1 Carbon Brush Set of 2 M5 56109597 1 Motor, Brush Actuator TSBUS2009-1040 * 56109596 1 Plastic Nut M8 56315108 1 Pump, Solution M9 56315107 1 Pump, Recycle (Optional) M10 56315241 1 Pump, Chemical (Optional) M11 56315383 1 Motor and Gear Unit (Optional) M12 56315383 1 Motor and Gear Unit (Optional) R1 56397029 1 Potentiometer, 5K Ohm, Throttle R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S3 56303553 1 Switch, Key * 56303526 A/R Set of 2 Replacement Keys 56380488 1 Key Switch Assy (model 56307250 only) 56508699 A/R Replacement Key (model 56307250 only) S4 56315096 1 Switch, Float S5 56315096 1 Switch, Float (Optional / Recycle Start) S6 56315096 1 Switch, Float (Optional / Recycle Stop)
*
# 56315774 1 Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1
TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 TSBUS2008-1003 / TSBUS2008-1008
*
# 56315747 1 Thermister Repair Kit for 56315774
* 56315340 1 Chemical Ratio Sensor (AXP™ Models Only) * 56109673 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
56315750 1 Vacuum Harness TSBUS2007-955
* * 56416445 3 Cable Assy 4 AWG (Battery Cables) * 56456460 2 Cable Assy 4 X 12 (Battery Cables) * 56372673 12 Boot, Battery Post * 56478246 12 Tie, Cable * 56314119 2 Spacer. Battery
* = Not Shown
# = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637. NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287. If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance order Brush / Spring Kit 56380003.
33
FORM NO. 56042463
Page 36
34
LADDER DIAGRAM - AFTER SEPTEMBER 2009
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
09-9
(OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARG E R OPTION
F2
F2
1 2
CIRCUIT BREAKER, 5 AMP
CIRCUIT BREAKER, 5 AMP
RED
RED
(OPTIONAL)
EM BRAKE
36V ONLY
RED
1 2
1 2
+-
F3
F3
CIRCUIT BREAKER, 5 AMP
CIRCUIT BREAKER, 5 AMP
CIRCUIT BREAKER, 30 AMP
CIRCUIT BREAKER, 30 AMP
1210 SPEED CONTROLLER
M1
M1
-
M
M
MOTOR, WHEEL DRIVE
MOTOR, WHEEL DRIVE
GRN
RED
F2
F2
BRN BRN
WHT/YEL
A2
(1228 FOR 36V)
BRN/BLK
+
YEL/RED
1 2
FUSE, 150 A.
FUSE, 150 A.
SW, SPST KEY
SW, SPST KEY
RED/BLK
YEL/BLU
M1
M2
BLK/WHT
F1
F1
S3
S3
B+ B-
PIN 18 - SPEED LIMIT POT
ONBOARD BATTERY CHARGER
INTERLOCK
RED
B+
B-
RED
24 VDC OR 36 VDC
BRN
K1
BRN
COIL, BRUSH MOTOR CONTACTOR
COIL, BRUSH MOTOR CONTACTOR
COIL, VAC MOTOR CONTACTOR
COIL, VAC MOTOR CONTACTOR
K1
K2
K2
BRN
L1
L1
BRN
1 2
COIL, SOLUTION SOLENOID
COIL, SOLUTION SOLENOID
BLK
BRN
PIN 14 - BRAKE (+)
PIN 9 - STATUS
PIN 6 - BRAKE (-)
PIN 16 - REV
PIN 5 - KSI
PIN 13 - POT.LO
PIN 4 - POT.WIPER
PIN 3 - POT.HI
ORN/BLU
RED/BLK
BLU/BLK
WHT
BLU
BLK
BRN
POT. 100K OHM SPEED LIMIT
POT. 100K OHM SPEED LIMIT
BT1
BT1
+ -
BATTERY
BATTERY
VIO/BLK
BLK/YEL
RED/GRN
BLU
BRN
WHT
BLK
A1
CONTROL BOARD
J2-7
B+2
J1-13
B+1
J1-14
BRUSH CONTACTOR
J1-12
VACUUM CONTACTOR
J1-11
SOLUTION
J1-10
1
2
WHT
3
1
R2
R2
2
3
NOT USE WITH ECOFLEX
(OPTIONAL)
CHEMICAL RATIO SENSOR
SUPPLY
OUTPUT
B-
RED/WHT
BLK
BRN/BLK
J2-3
J2-2
J1-3
INPUT
SUPPLY
BRUSH ACTUATOR 2
BRUSH ACTUATOR 1
BRUSH REMOVE
BRUSH REMOVE
STATUS
FOR/REV.
REVERSE
VACUUM MOTOR SENSE
BRUSH MOTOR SENSE
J1-6
J1-5
J2-5
J1-4
J2-10
CHEMICAL PUMP
RECOVERY TANK FULL SENSE
J2-4
J2-11
B-
SOL. PUMP
J1-9
B-2
J2-9
B-3
J2-6
B-4
J2-1
J2-8
RELAY N.O.
RELAY COMMON
J1-8
J1-7
B-1
BLK
BLK
BLK
BLK
M5
VIO/YEL
WHT/GRN
MOTOR, BRUSH ACTUATOR
MOTOR, BRUSH ACTUATOR
M5
M
M
BLK
YEL/VIO
RED/BLK
ORN/BLU
BLU/BLK
WHT/GRA
BLK
GRA/WHT
S4
S4
12
SWITCH, FLOAT
SWITCH, FLOAT
R1
R1 POT. 5K OHM THROTTLE
POT. 5K OHM THROTTLE
BLU/WHT
BLKBLK
BLK
BLU/WHT
GRN/BLK
YEL/VIO
BLK
BLU/WHT
RED
POLARITY FOR CYLINDRICAL BRUSHES
M2
M2
-
WHT
WHT
MOTOR, LEFT BRUSH
MOTOR, LEFT BRUSH
WHT
MOTOR, RIGHT BRUSH
MOTOR, RIGHT BRUSH
+
M
M
M3
M3
+
-
M
M
(OPTIONAL)
WHT/RED
MOTOR, LEFT SIDE BROOM
MOTOR, LEFT SIDE BROOM
WHT/RED BLK
MOTOR, RIGHT SIDE BROOM
MOTOR, RIGHT SIDE BROOM
RED
REFERENCE: WIRING DIAGRAM 56109685 FOR 24V
WIRING DIAGRAM 56109686 FOR 36V
FORM NO. 56042463
BLK
BLK
K2K2
K1K1
WHT/GRA
WHT/RED
BLK
M11
M11
M12
M12
WHT
M
M
M
M
RED
POLARITY FOR DISC BRUSHES
WHT
MOTOR, LEFT BRUSH
MOTOR, LEFT BRUSH
WHT
MOTOR, RIGHT BRUSH
MOTOR, RIGHT BRUSH
36V ONLY
-+
+-
BLU
M2
M2
+
M
M
M3
M3
-
M
M
M4
M4
MOTOR, VAC
MOTOR, VAC
1 2
M
M
-
BLK
+
BLK
WHT/GRA
ORN ORN
S1S1
1 2
BLK
(OPTIONAL)
M10
M10
M
M
CHEMICAL PUMP
CHEMICAL PUMP
NOTE: SWITCH IS PART OF PUMP ASSEMBLY
M8
M8
M
M
YEL/VIO
-+
-+
SOLUTION PUMP
SOLUTION PUMP
GRN/BLK
BLK
BLK
PART NO. 56109684 REV. A
Page 37
05-4
12-2
LADDER DIAGRAM - AFTER SEPTEMBER 2009
Warrior ST
™
, Warrior™ EcoFlex
™
Item Ref. No. Qty Description
A1 56315657 1 Control Panel-FM TSBUS2007-952 / TSBUS2007-958 / NOTE 4 56381082 1 Control Panel Assy NOTE 5
56316213 1 Control Panel-LC TSBUS2006-938 / TSBUS2006-950
A2 56315692 1 Speed Control TSBUS2006-950 / TSBUS2007-958 BT1 56391391 6 Battery, 6V, 305AH (model 56307250 only) F1 56412089 1 Fuse, 150 Amp F2 56315255 1 Circuit Breaker, 5 Amp F3 56315256 1 Circuit Breaker, 30 Amp K1 56397250 1 Contactor, Brush Motor (EcoFlex™ Models) 56395453 1 Contactor, Brush Motor (STD Models) TSBUS2008-1020 K2 56395455 1 Contactor, Vac Motor (All Models) L1 56397215 1 Solenoid, Solution L2 56397215 1 Solenoid, Recycle Solution (Optional) M1 56382500 1 Transaxle, 36v * 56315676 1 Motor * 56315677 4 Carbon Brush * 56315678 2 Neoprene Mounting Sleeve M2 56397316 1 Motor, Left Brush (Disk) TSBUS2010-1059 * 56397139 4 Carbon Brush NOTE 2 * 56397138 4 Brush Spring NOTE 2 * 56380637 1 Brush Board Assy NOTE 2 56315611 1 Motor, Left Brush (Cylindrical) * 56412287 1 Brush / Spring Kit NOTE 3 * 56380003 1 Brush / Spring Kit NOTE 3 M3 56397316 1 Motor, Right Brush (Disk) TSBUS2010-1059 * 56397139 4 Carbon Brush NOTE 2 * 56397138 4 Brush Spring NOTE 2 * 56380637 1 Brush Board Assy NOTE 2 56315611 1 Motor, Left Brush (Cylindrical) * 56412287 1 Brush / Spring Kit NOTE 3 * 56380003 1 Brush / Spring Kit NOTE 3 M4 56391208 1 Vac Motor Assy * 56377001 1 Carbon Brush Set of 2 M5 56109597 1 Motor, Brush Actuator TSBUS2009-1040 * 56109596 1 Plastic Nut M8 56315108 1 Pump, Solution M10 56315241 1 Pump, Chemical (Optional) M11 56315383 1 Motor and Gear Unit (Optional) M12 56315383 1 Motor and Gear Unit (Optional) R1 56397029 1 Potentiometer, 5K Ohm, Throttle R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S3 56303553 1 Switch, Key * 56303526 A/R Set of 2 Replacement Keys 56380488 1 Key Switch Assy (model 56307250 only) 56508699 A/R Replacement Key (model 56307250 only) S4 56315096 1 Switch, Float S5 56315096 1 Switch, Float (Optional / Recycle Start) S6 56315096 1 Switch, Float (Optional / Recycle Stop)
*
# 56315774 1 Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1
TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 TSBUS2008-1003 / TSBUS2008-1008
*
# 56315747 1 Thermister Repair Kit for 56315774
* 56315340 1 Chemical Ratio Sensor (AXP™ Models Only) * 56109673 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
56315750 1 Vacuum Harness TSBUS2007-955
* * 56416445 3 Cable Assy 4 AWG (Battery Cables) * 56456460 2 Cable Assy 4 X 12 (Battery Cables) * 56372673 12 Boot, Battery Post * 56478246 12 Tie, Cable * 56314119 2 Spacer. Battery
* = Not Shown
# = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637. NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287. If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance order Brush / Spring Kit 56380003.
NOTE 4: Only used on AXP models. NOTE 5: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
35
FORM NO. 56042463
Page 38
36
OPTIONAL KITS & ACCESSORIES
Warrior ST
™
, Warrior™ EcoFlex
™
05-4
11-10
Ref. No. Qty Description
Kits
** 56112141 A/R Kit-Vac Wand With Tote Bag ** 56315732 A/R QuiQ Programmer Kit NOTE 2 TSBUS2007-979 ** 56315681 A/R Kit, Electromagnetic Brake ** 56315597 A/R Kit, Sound Reduction ** 9096219000 2 Wheel, Polyurethane - Traction ** 56315669 A/R Kit, 28” Disk Deck Assy ** 56315670 A/R Kit, 32” Disk Deck Assy ** 56315671 A/R Kit, 28” Cyl Deck Assy ** 56315672 A/R Kit, 32” Cyl Deck Assy ** 56314981 A/R Battery Watering Kit
NOTE: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet.
Kits for “D” Squeegee 56315632 & 56314697 56315674 1 Kit, Gum Rubber Squeegee Blade “D” NOTE 1 ** 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1 ** 56315856 1 Kit, PU Squeegee Blade “D” NOTE 1 ** 56109669 1 Strap Kit-D
Kits for “C” Squeegee 56315290 56315348 1 Kit, Gum Rubber Squeegee Blade “C” NOTE 1 ** 56315352 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1 ** 56315855 1 Kit, PU Squeegee Blade “C” NOTE 1 ** 56109666 1 Strap Kit-C
Kits for “B” Squeegee 56315291 56315347 1 Kit, Gum Rubber Squeegee Blade “B” NOTE 1 ** 56315351 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1 ** 56315854 1 Kit, PU Squeegee Blade “B” NOTE 1 ** 56109662 1 Strap Kit-B
Accessories ** 56315316 A/R Tote Bag ** 56409441 A/R Programmer, 1307 User ** 56409823 A/R Programmer Cable ** 56397453 6 Indicator, Battery Level (1 per battery) ** 56044373 A/R Literature Pack (Prior to introduction of EcoFlex) ** 56044588 A/R Literature Pack (After introduction of EcoFlex)
Ref. No. Qty Description
28” Disk Scrub Brushes ** 56505800 2 Short Trim Pad Holder ** 56505195 2 Pad Retainer for 56505750 ** 56505805 2 ProLite ** 56505804 2 Prolene ** 56505806 2 Union Mix ** 56505803 2 AgLite Grit 500 ** 56505807 2 MidGrit 240 ** 56505808 2 MidLite Grit 180 ** 56505802 2 Dyna Grit 80 ** 56505801 2 Magna Grit 46 32” Disk Scrub Brushes ** 56505830 2 Short Trim Pad Holder ** 56505195 2 Pad Retainer for 56505750 ** 56505835 2 ProLite ** 56505834 2 Prolene ** 56505836 2 Union Mix ** 56505833 2 AgLite Grit 500 ** 56505837 2 MidGrit 240 ** 56505838 2 MidLite Grit 180 ** 56505832 2 Dyna Grit 80 ** 56505831 2 Magna Grit 46 28” Cylindrical Scrub Brushes ** 56412191 2 Soft Nylon ** 56412192 2 Hard Nylon ** 56412046 2 Prolene ** 56412193 2 MidLite Grit 180 ** 56412194 2 Dyna Grit 80 ** 56412195 2 Magna Grit 46 32” Cylindrical Scrub Brushes ** 56407473 2 Soft Nylon ** 56407474 2 Hard Nylon ** 56407475 2 Prolene ** 56407476 2 MidLite Grit 180 ** 56407477 2 Dyna Grit 80 ** 56407478 2 Magna Grit 46
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be
programmed with a computer and the QuiQ Programmer kit 56315732.
FORM NO. 56042463
Page 39
05-4
10-4
BRUSH SELECTOR GUIDE - DISK
Warrior ST
™
, Warrior™ EcoFlex
™
37
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications.
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from
the fl oor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of
green or blue pads.
Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of
white pads.
AgLite Grit 500: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface fl oors. Recommended for use in place of red or white pads.
MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads.
MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces.
Recommended for use in place of green or blue pads. Dyna Grit 80: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. Magna Grit 46: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads. Short Trim Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the fl oor.
28” BRUSHES
56505800 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505800 56505805 - ProLite 56505804 - Prolene 56505806 - Union Mix 56505803 - AgLite Grit 500 56505807 - MidGrit 240 56505808 - MidLite Grit 180 56505802 - Dyna Grit 80 56505801 - Magna Grit 46
32” BRUSHES
56505830 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505830 56505835 - ProLite 56505834 - Prolene 56505836 - Union Mix 56505833 - AgLite Grit 500 56505837 - MidGrit 240 56505838 - MidLite Grit 180 56505832 - Dyna Grit 80 56505831 - Magna Grit 46
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 240 500 Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping:
Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X
General Scrubbing:
Concrete XXXX X Terrazzo XXXX Ceramic/Quarry tile XXXX Marble X X Vinyl tile X X X Raised-rubber tile X X
Polishing:
Raised Disc Tile X Marble X Vinyl tile X
FORM NO. 56042463
Page 40
05-4
10-4
38
BRUSH SELECTOR GUIDE - CYLINDRICAL
Warrior ST
™
, Warrior™ EcoFlex
™
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications.
Soft Nylon: Least aggressive brush available. Used on soft-fi nish fl oors where a more aggressive brush would leave
scratch marks, or in applications requiring very light cleaning.
Stiff Nylon: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Prolene: Low cost, yet effective in cleaning many common fl oor surfaces.
MidLite Grit 180: Least aggressive grit brush. Used for daily cleaning of hard-fi nished fl oors.
Dyna Grit 80: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
used for general stripping operations.
Magna Grit 46: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete fl oors in factories, or for
heavy stripping of fi nish.
28” BRUSHES
56412191 - Soft Nylon 56412192 - Hard Nylon 56412046 - Prolene 56412193 - MidLite Grit 180 56412194 - Dyna Grit 80 56412195 - Magna Grit 46
32” BRUSHES
56407473 - Soft Nylon 56407474 - Hard Nylon 56407475 - Prolene 56407476 - MidLite Grit 180 56407477 - Dyna Grit 80 56407478 - Magna Grit 46
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
Application Grit Grit Grit pylene Nylon Nylon Stripping:
Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X
General Scrubbing:
Concrete XXXXX Terrazzo XXXX Ceramic/Quarry tile XXXX Marble X X X Vinyl tile XXXX Raised-rubber tile X X
46 80 180 Polypro- Stiff Soft
FORM NO. 56042463
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SQUEEGEE BLADE SELECTOR GUIDE
Warrior ST
™
, Warrior™ EcoFlex
™
Gum Rubber: Provides superior wiping action on tile, terrazzo, and polished fl oors.
Red Gum Rubber: Provides longest life on fi nished or unfi nished concrete fl oors.
Polyurethane: Oil resistance provides superior life in applications with oily fl oors.
SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)
39
Gum Rubber
Performance Traits
Resilience X X
Tear Strength X X
Abrasion Resistance X X X
Wear Resistance X X
Low Temp Flexibility X X
High Temp Flexibility X X
Ozone Resistance
Chemical Resistance X
Applications
Oil Resistant Applications X
General Purpose X X X
Hot Water Applications X X
Chemical Applications X
Color Tan Red Translucent
(Natural Rubber)
Red Gum Rubber
(Natural Rubber)
Polyurethane/
Pentathane
FORM NO. 56042463
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Nilfi sk-Advance Equipamentos de Limpeza Ltda. Av. Dep. Emílio Carlos, 2.499 - Bairro do Limão - 02721-200 São Paulo - SP - Brasil www.nilfi sk-advance.ind.br www.plataforma.ind.br Tel.: (11) 3959-0300 Fax: (11) 3959-0306 ©2012 Nilfi sk-Advance, Inc.
A Nilfi sk-Advance Brand
14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2012 Nilfi sk-Advance, Inc.
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