NILFISK Advolution 2710 Parts List

Advolution™ 2710 UHR 70-1700
PARTS LIST
Advance MODELS 56422000, 56422002, 56422184 Nilfi sk MODEL 56422001
3/06 revised 8/08 FORM NO. 56042468
BOOK D SECTION 5.9.1
06-3
* Use the 8 digit numbers from the “Ref. No.” columns in this parts list.
TABLE OF CONTENTS Advolution
DESCRIPTION PAGE
Body System ...................................................................................................... 2-3
Chassis System ................................................................................................. 4-5
Decal System ..................................................................................................... 6-7
Electrical System ............................................................................................... 8-9
Pad Drive System .......................................................................................... 10-11
Steering System ............................................................................................ 12-13
Wiring Diagram .............................................................................................. 14-15
Options and Accessories .................................................................................... 16
2710 / UHR 70-1700
WHEN ORDERING PARTS
BOOK D
D
5.9.1
1
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
FORM NO. 56042468
BOOK D
5.9.1D
BODY SYSTEM
2
Advolution™ 2710 / UHR 70-1700
06-3
08-8
FORM NO. 56042468
06-3
08-8
BODY SYSTEM Advolution
2710 / UHR 70-1700
BOOK D
D
5.9.1
3
Item Ref. No. Qty Description
1 56001939 4 Wsh, Flt SAE 5/16 2 56002043 2 Scr, Pan Phil 10-24 X .38 3 56002066 4 Scr, Pan Phil 1/4-20 X .62 4
# 56002098 15 Wsh, Flt SAE 1/4
5 56002145 7 Scr, Pan Phil 1/4-20 X .50 6 56002171 1 Scr, Pan Phil 10-24 X 2.00 7 56002667 4 Scr, Hex 5/16-18 X .75 8 56002733 1 Scr, Pan Phil 10-24 X .88 9 56002768 1 Nut, Hex Nyl Loc 10-24 10 56003119 5 Scr, Pan Phil SS 1/4-20 X .50 11 56002035 4 Scr, Hex 5/16-18 x .62
# 56003268 2 Ring, Ret Ext Type E Reinf. 0.25 Dia
12 13 56003358 1 Scr, Hex M6-1 X 25mm 14 56003403 3 Nut, Hex Nyl Loc M6-1 15 56003428 2 Scr, Hex M6-1 X 75mm 16 56009030 2 Scr, Pan Phil Thd Form 10-24 X .38 17
# 56009060 3 Wsh, Flt SS .260 X 1.000 X .074 (qty of 5 after SN 2054896)
18 56009122 4 Wsh, Flt .344 X .938 X .125 19 56003263 2 Rivet, Nylon Tree Push-In (.25) 20 56249946 2 Insert, Brass 10-24 21 56261421 1 Plug, Hex Pipe 22 8-69-00022 1 Seat 23 56314037 1 Spring, Torsion 24 NA 1 Bracket, Foot Pedal NOTE #3 25 NA 1 Foot Pedal NOTE #3 26 56314176 1 Mat, Pedal
# 56380439 1 Bushing
27 28 56314608 1 Clamp, Cable 29 56323277 2 Clamp, P 30 56324505 1 Bearing, Flange 31 56368989 1 Bushing 32 56409378 1 Spacer, Nylon 33 56409471 1 Lever, Throttle 34 56409610 1 Link Weldment 35 56412094 1 Housing, Potentiometer 36 56412331 1 Wire Assy. 37 56422029 1 Cover, Electrical Compartment 38 56422056 1 Body, Main 39 56422067 1 Cover, Battery 40 56422073 1 Weldment, Seat Panel 41 56422080 1 Prop Rod 42 56422082 1 Cover, Spindle 43 56454740 1 Potentiometer, 5K (R1) 44 56478246 3 Tie, Cable 45 56478523 6 Tie, Cable 46 56756318 2 Bearing, Flange 47 7-82-00050 1 Switch 48 7-13-07096 1 Clamp, Adjustable 49 56001972 2 Scr, Flt Phil 1/4-20 x 1.50 NOTE #1 50 56422165 1 Bracket, Connector NOTE #1 51 56009204 2 Scr, Button Soc 1/4-20 x .50 NOTE #1 52 56314119 2 Spacer, Battery NOTE #1 53 56002708 2 Nut, Hex Ny Loc 1/4-20 NOTE #1 54 56002674 2 Scr, Pan Phil 10-24 x 1.00 NOTE #1 55 56314155 2 Clamp, Cable NOTE #1 56 56163872 2 Bushing NOTE #1
Item Ref. No. Qty Description
57# 56413421 1 Pedal Assembly NOTE #2 (items 8-9, 13-17, 23-27, 30, 33-36, 43, 46 & 58-62)
58 59 60# 56009025 1 Wsh, Flt .266 x .750 x .036 NOTE #2 61# 56380438 2 Spacer, Spring NOTE #2 62# 56380440 1 Bushing, M6 x .375 x .295 NOTE #2
# = Revised or new since last update
NOTE #1: These parts are only used on the Nil sk UHR 70-1700. NOTE #2: These parts are only used after serial number 2054895. NOTE #3: If you need to replace either of these items please order Pedal Assembly
56413421.
# 56003268 1 Ring, Ret Ext Type E Reinf. 0.25 Dia NOTE #2 # 56002098 1 Wsh, Flt SAE 1/4 NOTE #2
FORM NO. 56042468
BOOK D
5.9.1D
CHASSIS SYSTEM
4
Advolution™ 2710 / UHR 70-1700
06-3
07-5
FORM NO. 56042468
06-3
08-8
CHASSIS SYSTEM Advolution
2710 / UHR 70-1700
Item Ref. No. Qty Description
1# 56422177 2 Bushing, M12 x .625 x .535 2 56412209 1 Bracket, Tie Down 3# 56009017 2 Wsh, Flt Harden .516 x .938 x .075 4 56002022 3 Wsh, Flt SAE 5/8 5 56001836 1 Scr, Hex 1/4-20 X .62 6 56002131 1 Scr, Soc Hd 5/16-18 X 1.25 7 56002826 1 Nut, Hex Nyl Loc-Thin 5/16-18 8 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 9 56003040 4 Scr,Hex Hd Loc 3/8-16x.62 10 56003220 1 Nut, Hex Nyl Loc-Thin 1-14 11 56003394 4 Scr, Flt Soc 5/16-18 X .62 12 56003415 2 Scr, Hex M12-1.75 X 35mm 13 56003442 2 Scr, Hex Loc M10-1.5 X 20mm 14 56003738 4 Scr, Flt Soc M10-1.50 X 25mm 15 56009030 1 Scr, Pan Phil Thd Form 10-24 X .38 16 56009099 1 Nut, Hex Jam 5/8-18 17 56009122 1 Wsh, Flt .344 X .938 X .125 18 56158143 1 Bearing Cup 19 56158151 1 Bearing Cone 20 56171081 1 Seal, Shaft 21 56314032 1 Block, Bearing 22 56314116 1 Plate, Steering 23 56316540 2 Assembly, Wheel And Bearing * 56412243 A/R Rear Wheel Bearing 24 56320595 1 Bushing .32x.50x.28 25 56367117 2 Wsh, Flt .406 X 1.5 X .1875 26 56378380 1 Bearing Ball 27 56420160 2 Bearing, Flange 28 56422020 1 Chassis Weldment 29 56422047 1 Motor / Drive Wheel (M1) * 56422150 1 Wheel Drive Tire Kit * 56422151 1 Replacement Motor * 56422152 1 Brush & Spring Kit * 56422172 1 Tire * 56422173 1 Brake, Electromagnetic *# 56504481 1 Cover, Gearbox Motor *# 56504482 1 Cover, Drive Motor * 56422174 A/R Tire Puller Kit 30 56422060 1 Spindle Weldment 31 56422078 1 Latch Assembly 32 56486112 1 Clamp, P
BOOK D
D
5.9.1
5
# = Revised or new since last update * = Not Shown
FORM NO. 56042468
BOOK D
5.9.1D
DECAL SYSTEM
6
Advolution™ 2710 / UHR 70-1700
06-3
07-5
FORM NO. 56042468
06-3
07-5
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution 2 56015242 1 Decal, Battery Wiring 3 56015276 1 Decal, Logo (Advance) 56016348 1 Decal, Logo (Nil sk) 4 56015281 1 Decal, Logo 2 Inch (Advance) 56016421 1 Decal, Logo 2 Inch (Nil sk) 5 56015289 2 Decal, Advolution (Advance) 56015288 2 Decal, UHR 70-1700 (Nil sk) 6 56015296 1 Decal, Circuit Breaker 7 56015612 1 Decal, Ladder Diagram 8 56015613 1 Decal, Wiring Diagram (back side of electrical panel) 9 56016146 1 Decal, Emergency Disconnect 10 56016730 1 Decal, Advance 56016731 1 Decal, Nilfi sk
DECAL SYSTEM
Advolution
2710 / UHR 70-1700
BOOK D
D
5.9.1
7
FORM NO. 56042468
BOOK D
ELECTRICAL SYSTEM
06-3
5.9.1D
8
Advolution™ 2710 / UHR 70-1700
FORM NO. 56042468
06-3
08-8
ELECTRICAL SYSTEM Advolution
2710 / UHR 70-1700
Item Ref. No. Qty Description
1 56009020 2 Stud 2 56009203 1 Stud, 1/4-20 3 56395450 1 Contactor 36v (K3 / Pad Motor) 4 56407130 1 Disconnect, Emergency (S10) 5 56409485 5 Cable, Battery (Not Shown) 6 56412089 1 Fuse, 150 Amp (F1) 7 56412177 1 Horn/Backup Alarm (H1) 8 56469858 3 Electrical Mount 9 56002145 4 Scr, Pan Phil 1/4-20 X .50 10 56002146 2 Scr, Pan Phil 8-32 X .62 11 56002561 3 Nut, Hex W/ Shprf 1/4-20 12 56002840 4 Nut, Hex Nyl Loc-Thin 1/4-20 13 56009063 1 Scr, Hex Thd Form 10-24 X .25 14 56009206 2 Scr, Truss Phil-Blk 10-24 x .50 15 56160512 2 Strain Relief .600 16 56303299 1 Circuit Breaker, 40 Amp (CB2 / Wheel Drive) 17 56315255 1 Circuit Breaker, 5 Amp (CB1 / Control Circuit) 18 56372673 12 Boot, Battery Post (Not Shown) 19 56422070 1 Panel, Electronic 20# 56422100 1 Control Box Assembly (before SN 2062973) NOTE #2 # 56422182 1 Control Box Assembly (after SN 2062973) 21 56422107 1 I/O Panel Assembly * 1450372000 1 Key Switch (S1) * 1460806000 A/R Replacement Key (set of 2) 22 56422114 1 Controller, Speed (A1) TSBUS2008-991 23 56422115 1 Harness, Main (Not Shown) 24 56422116 1 Harness, Traction (Not Shown) 25 56422117 1 Connector Assembly 26 56422118 1 Connector Assembly 27 56422129 1 Cable Asm, Red 4-1 (Not Shown) 28 56422130 1 Cable Asm, Red 4-2 (Not Shown) 29 56422159 1 Bushing, Open/Closed 1.25 30 56478246 2 Cable Tie NOTE #1 31 56001954 4 Wsh, Flt SAE #10 NOTE #1 32 56002192 4 Scr, Pan Phil 10-24 X .75 NOTE #1 33 56002768 4 Nut, Hex Nyl Loc 10-24 NOTE #1 34 56009005 2 Scr, Pan Phil SS Type B 10-16 x .75 NOTE #1 35 56422145 1 Charger, Battery Onboard NOTE #1 36 56422159 1 Bushing, Open/Closed 1.25 NOTE #1 37 56422169 1 Cord Holder NOTE #1
BOOK D
D
5.9.1
9
* = Not Shown
# NOTE #1: Standard on 56422002 and 56422168 models only. # NOTE #2: Control Box Assembly 56422100 is obsolete and replaced by 56422182
# = Revised or new since last update
FORM NO. 56042468
BOOK D
5.9.1D
10
PAD DRIVE SYSTEM
Advolution™ 2710 / UHR 70-1700
06-3
08-8
FORM NO. 56042468
06-3
08-8
PAD DRIVE SYSTEM
Advolution
2710 / UHR 70-1700
BOOK D
D
5.9.1
11
Item Ref. No. Qty Description
1 56001854 2 Scr, Hex 1/4-20 X .50 2# 56009017 6 Wsh, Flt Harden .516 x .938 x .075 3 56002063 4 Wsh, Flt SAE 3/8 4 56001832 1 Scr, Flt Phil 1/4-20 X 1.00 5 56002098 2 Wsh, Flt SAE 1/4 6 56002708 1 Nut, Hex Nyl Loc 1/4-20 7 56002826 4 Nut, Hex Nyl Loc-Thin 5/16-18 8 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 9 56002947 3 Scr, Hex Hd Loc 3/8-16x1.00 10 56002948 1 Scr, Hex Hd Loc 1/4-20x.75 11 56002956 1 Scr, Hex Hd Loc 5/16-18x.75 12 56003023 4 Scr, Hex Hd Loc 3/8-16x.50 13 56003262 2 Ring, Ret Ext Type E 0.38 Dia 14 56003312 6 Nut, Hex Nyl Loc M12-1.75 15 56003406 2 Nut, Hex Nyl Loc M10-1.5 16 56003409 4 Nut, Hex M10-1.5 17 56003415 6 Scr, Hex M12-1.75 X 35mm 18 56003422 1 Scr, Hex Thd To Hd M10-1.5 X 70mm 19 56003719 2 Wsh, Flt Nylon .760 X 1.420 X .100 20 56003731 1 Scr, Carriage Thd To Hd M10-1-5 X 80 Mm Cl 8.8 21 56009002 4 Wsh, Flt .266 X .906 X .060 22 56009003 2 Wsh, Flt .516 X .938 X .075 23 56009019 2 Scr, Hex Thd Form 1/4-20 X .38 24 56009022 1 Wsh, Flt .754 X 1.250 X .120 25 56009030 1 Scr, Pan Phil Thd Form 10-24 X .38 26 56009033 4 Scr, Hex Thd Form 1/4-20 X .50 27 56009057 1 Wsh, Flt Harden .344x1.000x.120/.135 28 56009195 6 Wsh, Flt .406 X 1.25 X .164 29 56100084 4 Bearing, Flange 30 56104760 1 Pin 31# 56422176 2 Bushing, M12 x .625 x .440 32# 56422178 4 Bushing, M12 x .625 x .480 33# 56385238 2 Gas Cylinder (before SN 2062973) # 56422179 2 Gas Cylinder (after SN 2062973) * 56391185 1 Bag, Disposable, 6 Pack 35 56393303 1 Actuator, Motor (M3) * 56393790 2 Limit Switch * 56470433 1 Brush Kit 36
# 56407199 1 Compression Spring (before SN 2062973) # 56422180 1 Compression Spring (after SN 2062973)
37 56409769 1 Clip, Weatherpack Mount 38 56420019 1 Nut Retainer 39 56420020 1 Nut Retainer 40 56420024 1 Skirt Assembly
Item Ref. No. Qty Description
41 56420160 2 Bearing, Flange 42 56422030 1 Motor (M2) * 56422153 1 Brush & Spring Kit 43 56422035 1 Pad Driver Assy * 56422095 1 Pad Retainer 44 56422036 1 Linkage Weldment 45# 56422039 1 Bracket, Adjustable TSBUS2008-990 46 56422041 1 Bar, Linkage 47 56422042 1 Linkage, Arm Weldment 48 56422046 1 Shaft, Pivot 49 56422084 1 Spring Housing, Actuator 50 56422126 1 Sensor, Proximity (S3) 51 56422132 1 Weldment, Shroud 52 56422137 1 Pad Cover 53 56422141 1 Shroud, Dust Assy 54 56422144 1 Strap, Bag 55 56422147 1 Weldment, Mount 56 56422154 1 Filter, Air 57 56422157 1 Bar, Linkage 58 56422161 2 Spring, Extension ** 56422175 1 Kit, Spring Replacement 59 56261333 2 Hose, Vacuum
** 56420163 A/R Pad, 27”(68.58cm) Natural, Case of 5 ** 56420162 A/R Pad, 27”(68.58cm) Topline, Case of 5 ** 56422149 A/R Kit, Linkage Bushings & Hardware (#2, 14, 16-19, 29, 31, 32, 41 & 48)
(#1, 3, 12 & 27 on Chassis System)
# = Revised or new since last update * = Not Shown ** = Optional, Not Included
FORM NO. 56042468
BOOK D
5.9.1D
12
STEERING SYSTEM
Advolution™ 2710 / UHR 70-1700
06-3
08-8
FORM NO. 56042468
06-3
08-8
STEERING SYSTEM
Advolution
2710 / UHR 70-1700
BOOK D
D
5.9.1
13
Item Ref. No. Qty Description
1 56001939 2 Wsh, Flt SAE 5/16 2 56001958 2 Scr, Soc Set Loc 3/8-16 x .50 3 56002063 4 Wsh, Flt SAE 3/8 4 56440817 1 Knob 5 56002086 2 Scr, Soc Set Loc 5/16-18 x .25 6 56002155 1 Scr, Hex Hd 1/4-20 x .75 NOTE 1 8 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 1 9 56002843 1 Nut, Hex Nyl Loc-Thin 1/2-13 10 56002930 2 Scr, Soc Set Loc 1/4-20 x .38 11 56003179 2 Scr, Hex Thd To Hd M8-1.25 x 20mm NOTE 1 12 56003186 4 Scr, Hex Thd To Hd M10-1.50 x 25mm 13 56003228 4 Key, WDF .75 x .19 14 56003268 2 Ring, Ret Ext Type E Reinf .25 Dia NOTE 1 15 56003342 1 Wsh, Flt .88 x .25 x .13 16 56003389 2 Nut, Hex Nyl Loc M8-1.25 17 56003403 1 Nut, Hex Nyl Loc M6-1.00 NOTE 1 18 56009062 8 Scr, Pan Phil Thd Form 1/4-20 x .50 19 56001879 1 Wsh, Flt SAE 1/2 20 56245008 1 Spring, Extension NOTE 1 21 56302164 2 Bearing, Flange NOTE 1 22 56320595 2 Bushing .32 x .50 x .28 23 56367095 2 Collar, Shaft 24# Deleted 25 56412198 1 Chain, Roller 27 56420059 1 Shaft, Upper Steering 28 56454081 1 Universal Joint 29 56471148 1 Sprocket 30 56497306 1 Steering Wheel 31 56497560 1 Wheel Adapter 32 56497308 1 Cup 33 56497543 1 Cap 34 56003155 1 Scr, Hex M6-1.00 x 12mm NOTE 1 35 56314877 1 Lower Column Weldment NOTE 1 36 56314093 1 Column, Steering NOTE 1 37 56314094 1 Rod, Steering lock NOTE 1 38 56314148 1 Bearing, Nyliner NOTE 1 39 56422048 1 Shaft, Lower Steering 40 56314295 1 Shroud, Lower Column 41 56314296 1 Shroud, Upper Column 42 56900041 1 Plug, Cap 43 56250414 2 Bearing, Flange (qty of 3 after serial number 1942960)
Item Ref. No. Qty Description
44 56413657 1 Column, Upper NOTE 2 45 56413659 1 Lower Column Weldment NOTE 2 46 56305072 1 Spring, Extension .075 NOTE 2 47 56413658 1 Ratchet, Steering Column NOTE 2 48 56002093 1 Scr, Hex 1/4-20 x 1.00 NOTE 2 49 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 50 56002933 2 Scr, Hex Hd Loc 1/4-20 x .38 NOTE 2 51 56003145 2 Nut, Hex Jam SS 1/4-20 NOTE 2 52 56003261 1 Ring, Ret Ext Type E 0.31 Dia NOTE 2 53 56413211 2 Bearing, Flange .625 x .500 x .250 NOTE 2 54 56003436 2 Scr, Hex SS M8-1.25 x 25mm NOTE 2 55 56413664 1 Rod NOTE 2 56 56413661 1 Steering Pawl Weldment NOTE 2
# = Revised or new since last update
NOTE 1: Used on machines built before serial number 1942960. NOTE 2: Used on machines built after serial number 1942959.
FORM NO. 56042468
BOOK D
5.9.1D
14
WIRING DIAGRAM
Advolution™ 2710 / UHR 70-1700
06-3
07-5
FORM NO. 56042468
06-3
08-8
WIRING DIAGRAM Advolution
2710 / UHR 70-1700
Item Ref. No. Qty Description
A1# 56422114 1 Speed Controller TSBUS2008-991 # 56422100 1 Control Box (before SN 2062973) # 56422182 1 Control Box (after SN 2062973) 56422107 1 I/O Panel
BT A/R Battery, 36V
CB1 56315255 1 Circuit Breaker, 5 Amp (Control) CB2 56303299 1 Circuit Breaker, 40 Amp (Traction Drive)
F1 56412089 1 Fuse, 150 Amp
H1 56412177 1 Horn / Back-Up Alarm
K3 56395450 1 Contactor 36V (Pad Motor)
LP5 56409239 1 Headlight (Optional) LP6 56307166 1 Beacon, Warning (Optional)
M1 56422047 1 Motor / Drive Wheel * 56422150 1 Wheel Drive Tire Kit * 56422151 1 Replacement Motor * 56422152 1 Brush & Spring Kit * 56422172 1 Tire * 56422173 1 Brake, Electromagnetic *# 56504481 1 Cover, Gearbox Motor *# 56504482 1 Cover, Drive Motor M2 56420030 1 Motor (Pad Drive) * 56422153 1 Brush & Spring Kit M3 56393303 1 Actuator, Motor * 56393790 2 Limit Switch * 56470433 1 Brush Kit M4 56422097 1 Dust Control Vac Motor (Optional)
BOOK D
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5.9.1
15
R1 56454740 1 Potentiometer, 5K
S1 1450372000 1 Switch, Key (Main) * 1460806000 A/R Replacement Key (set of 2) S2 56409613 1 Switch (Seat) S3 56422126 1 Sensor, Proximity S5 NA 1 Part of LP5 S9 NA 1 Part of M4 S10 56407130 1 Disconnect, Emergency
Y1 NA 1 Part of M1
* 56422115 1 Harness, Main * 56422116 1 Harness, Traction * 56409485 5 Cable, Battery
# = Revised or new since last update * = Not Shown
FORM NO. 56042468
BOOK D OPTIONS AND ACCESSORIES
5.9.1D
16
Item Ref. No. Qty Description
Optional Kits ** 56314313 A/R Kit, Headlight (56040791) ** 56397453 A/R Kit, Battery Fill Indicator ** 56314301 A/R Kit, Seat Armrests ** 56314981 A/R Kit, Battery Watering (56040853) ** 56422098 A/R Kit, Beacon (56040877) ** 56422148 A/R Kit, Trash Can Holder (56040902) ** 56422156 A/R Kit, Onboard Charger (56040888)
# 56422186 A/R Kit, AGM Onboard Charger (56040888)
** ** 56422083 A/R Kit, Active Dust Control (56040878) ** 56422162 A/R Kit, Seat Belt (56040846)
Active Dust Control Options
** 1406554010 A/R Dust Bag, .58 Gallon, 5 pack (Standard) ** 1406794010 A/R Round Motor Protection Filter, STD. with Non-Hepa ** 56649978 A/R Exhaust Filter, 3 pack (Standard) ** 1407160010 A/R HEPA Filter, Round (Optional) ** 1406554050 A/R High Filtration Dust bag, 10 pack (Optional) ** 1406908000 A/R Cloth Dust Bag, Reusable, Shake Out (Optional)
# = Revised or new since last update
NOTE: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet.
Accessories ** 56409441 A/R Programmer, User ** 56409823 A/R Programmer Cable ** 56420163 A/R Pad, 27”(68.58cm) Natural, Case of 5 ** 56420162 A/R Pad, 27”(68.58cm) Topline, Case of 5
Batteries ** 56388582 1 Battery 6V, 395 A/H
Optional Battery Charger ** 56388120 1 Charger, 36vdc Auto 36amp 120vac/60hz ** 56
** = Optional, Not Included
Advolution™ 2710 / UHR 70-1700
06-3
08-8
FORM NO. 56042468
www.nilfi sk-advance.com © 2008
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