Nieco JF94E User Manual
Model JF94E
Owner’s Manual
PPROVA L S :
A
FOR CE APPROVED AUTOMATIC BROILERS
Revision History:
Date Notes REV
1/13/2010 Released A
2/4/2010 Wiring Diagram 20110
8/15/2011 Updated wiring diagram to 20110-B, changed control instructions
10/25/2011 Added parts location drawings; parts replacement list D
11/2/2011 Updated parts location drawings
12/20/2011 Updated wiring diagram/parts location drawings
2/9/2012 Updated Wiring diagram G
B
C
E
F
WARNING
!
1. Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
2. Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air must not be obstructed. Operating personnel must
not perform any maintenance or repair functions. Contact your Nieco
Authorized Dealer.
3. Do not use this appliance in an area where a water jet could be used.
4. Do not clean the appliance with a water jet.
5. If the power supply cord is damaged, it must only be replaced by a repair shop
appointed by the manufacturer.
6. A switch with an all-pole disconnection and a contact separation of at least
3mm shall be included in the fixed wiring.
7. It is recommended that walls, etcetera, in the proximity of the appliance be
made of non-combustible material, if not, they must be clad with a suitable
non-combustible heat-insulating material and that the closest attention be
paid to fire-prevention regulations.
8. This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children
should be supervised to ensure that they do not play with the appliance.
IMPORTANT:
RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE
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Nieco Corporation - Model JF94E CE
INSTALLER NOTES
1. This appliance is rated IP 20, Degree of Protection obtained from Enclosure.
2. Nominal Power Rating: 380-415V 3Ø 25A
Model kW Electrical Diagram
JF94E 19 20110
Calculated Average Consumption 16
3. This appliance must be installed by a qualified installer, in compliance with all
national, local regulations and institutions having jurisdiction.
4. This machine should be connected to the supply with a plug with proper grounding.
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Nieco Corporation - Model JF94E CE
TABLE OF CONTENTS
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B. Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.4 Hood Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.5 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.6 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.7 Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
C. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
C.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
C.2 Step-by-Step Lighting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .11
C.3 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
C.4 Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
D. Assembly/Disassembly and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
E. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
F. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
G. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
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Nieco Corporation - Model JF94E CE
A. GENERAL INFORMATION
A.1 Description
he Nieco Model JF94E automatic broiler features patented Jet-Flow™ air
T
technology which uses waste heat to help broil the product creating large energy savings. The JF94 also has easy cleaning and a simple and intuitive control
package to help eliminate broiling problems and provide the operator with even
greater control over the broiling environment.
This manual provides the safety, installation and operating procedures for the
Nieco Automatic Broiler Model JF94E. We recommend that all information
contained in this manual be read prior to installing and operating the broiler.
A.2 Warranty Information
Please read the full text of the limited Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage
claim with them. Save all packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and ARE NOT covered under
warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as a result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance not in accordance with the steps contained in
this manual and any applicable training.
• Damage caused by abuse or careless handling outside of the normal operating procedures
contained in this manual.
• Damage from moisture into electrical components.
• Damage from tampering with or removal of any safety device.
IMPORTANT!
Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
IMPORTANT
The Nieco Corporation reserves the right to change specifications and product design in
accordance with the general terms and conditions outlined in the BURGER KING
agreement. Such revisions do not entitle the buyer to corresponding changes, improvements,
additions or replacements for previously purchased equipment.
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Nieco Corporation - Model JF94E CE
®
/Vendor
A.3 Service/Technical Assistance
f you experience any problems with the installation or operation of your broiler, contact your local
I
Authorized Nieco Distributor.
Fill in the information bellow and have it handy when calling your authorized service agency for assistance.
The serial number is on the broiler rating plate on the side of the unit.
urchased from:
P
Date of Purchase:
Model No.:
Serial No.:
For the name of your local Authorized Nieco Distributor, please call (800) 821-2141 (U.S. Only).
Use only genuine Nieco replacement parts in your broiler. Use of replacement parts other than those supplied by Authorized Nieco Distributors and Service Agencies will void the warranty and may significantly
alter the performance of your broiler. Nieco and the Burger King Corporation have worked together to create a set of standards for broiler performance, food quality and food safety. The use of non-Nieco parts is
capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety. Your
local Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supply
of parts for your Nieco Automatic Broiler.
You may contact the factory direct at +1-707-284-7100 if you have trouble locating your local Nieco
Distributor.
A.4 Important Safety Information
Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment:
WARNING
GENERAL WARNING. Indicates
information important to the proper
operation of the equipment. Failure
to observe may result in damage to
the equipment and/or severe bodily
injury or death.
CAUTION
GENERAL CAUTION. Indicates
information important to the proper
operation of the equipment. Failure
to observe may result in damage to
the equipment.
ELECTRICAL WARNING. Indicates
information relating to possible
shock hazard. Failure to observe
may result in damage to the equipment and/or severe bodily injury or
death.
HOT SURFACE WARNING. Indicates
information important to the handling of equipment and parts.
Failure to observe caution could
result in personal injury.
WARNING
WARNING
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Nieco Corporation - Model JF94E CE
A.4 Important Safety Information (Continued.)
n addition to the warnings and cautions in this manual, use the following guidelines for safe operation of
I
your Nieco Automatic Broiler:
• Read and follow all instructions before using this equipment.
• Install or locate broiler only for its intended use as described in this manual.
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it
as been otherwise damaged.
h
• This equipment should only be serviced by authorized personnel. Contact your local Nieco
Distributor for adjustment or repair.
• Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty
and may significantly alter the performance of your broiler. Nieco and the Burger King
Corporation have worked together to create a set of standards for broiler performance, food quality
and food safety. The use of non-Nieco parts is capable of affecting these criteria, and may affect
broiler performance, parts longevity and food safety.
The following warnings and cautions appear throughout the manual and should be carefully
observed:
• Turn the broiler off and disconnect the plug before performing any service, maintenance or
cleaning on the broiler.
• Always allow the broiler to fully cool before performing any service, maintenance or
cleaning. Failure to wait for the broiler to cool fully may result in personal injury.
• The procedures in this manual may include reference to the use of chemical products. The
Nieco Corporation does not endorse the use of any particular cleaning/degreasing agent.
Use only those chemicals that are approved for use in the BURGER KING
• The broiler should be grounded according to local electrical codes to prevent the
possibility of electrical shock. It requires a grounded receptacle with separate electrical
lines, protected by fuses or circuit breakers of the proper rating.
• All electrical connections must be in accordance with local electrical codes and any other
applicable codes.
• The use of adequate ventilation (as rated in this manual) with this broiler is mandatory.
Failure to adequately ventilate this unit and provide safe operating distances (as specified
in this manual) is a fire safety hazard. Follow the instructions for emergency broiler
shutdown in the event of an emergency.
• No attempt should be made to operate this appliance in the event of a power failure.
®
SYSTEM.
WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH:
_
Electrical ground is required on this appliance.
_
Check with a qualified electrician if you are in doubt as to whether the appliance is properly
grounded.
_
Do not use water on or near the control box for risk of serious injury or death due to
electrical shock.
WARNING, HIGH TEMPERATURES WITH HOT SURFACES. FAILURE TO FOLLOW THESE PROCEDURES COULD RESULT IN SERIOUS INJURY:
_
Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully
cooled as per the instructions contained in this manual.
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Nieco Corporation - Model JF94E CE
B. INSTALLATION
B.1 Pre-Installation
Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and
install the parts in their proper location. If there are obvious or concealed damages to any part of the
roiler, please contact your freight carrier. The factory warranty does not cover freight damage.
b
B.2 Mounting
Follow the mounting instructions if this function is not performed by the installer.
B.3 Leveling
The grease drain system is based on a gravity-flow design. Therefore, it is extremely important that the
broiler be placed on a level surface.
B.4 Hood Requirements
This appliance must be installed under a ventilation hood of adequate size.
Do not obstruct the flow of combustion and ventilation air. An adequate air supply must be available for
safe and proper operation.
B.5 Clearance
Keep appliance area free from combustibles.
To facilitate disassembly and service of the unit a minimum of 24” (610 mm) should be allowed on the
control panel (feed end) of the broiler.
REQUIRED AND RECOMMENDED CLEARANCES
Back of broiler
Sides of broiler
Front of broiler
(Feed end)
REQUIRED for
installation near
combustible walls
and construction
12” (305 mm)
12” (305 mm)
12” (305 mm)
REQUIRED for installation near non-combustible walls and
construction
0” (0 mm)
0” (0 mm)
0” (0 mm)
RECOMMENDED by
Nieco for proper disassembly and service
0” (0 mm)
0” (0 mm)
24” (610 mm)
B.6 Electrical Connection
Power requirements are stated on the unit nameplate and must be connected accordingly. Before starting broiler, tighten all electrical connections in control box. An electrical wiring diagram can be found
inside the control box.
Note: Disconnect power before servicing.
B.7 Pre-Operation Check
Be sure that all parts are installed in the proper location.
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Nieco Corporation - Model JF94E CE
C.1 Controls and Indicators
ON THE MAIN SIDE
C. OPERATION
1. Belt Speed Control (P/N 13727-B) - Used to set the
broil time on the meat belt.
2. On/Off Indicator Light (P/N 4402) - Glows when the
broiler is on.
3. Main On/Off Switch (P/N 15480) - Used to turn the
main power supply to the broiler on or off.
4. Belt Reverse Button (P/N 13579) - In the event of a
belt jam, push and hold the belt reverse button in to
help free anything that may be caught in the belt to
help clear a jam.
5. Temperature Control (P/N 19235) - Helps keep the
broiler temperature stable when the broiler is under
heavy load.
1
2
3
4
5
ON THE FLEX SIDE
1. Multi Product Control (P/N 15161-B) - Used to broil a
variety of products that may require different settings
(WHOPPERS®, Chicken, XT)
2. Belt Reverse Button (P/N 13579) - In the event of a
belt jam, push and hold the belt reverse button in to
help free anything that may be caught in the belt to
help clear a jam.
3. Temperature Control (P/N 19235) - Helps keep the
broiler temperature stable when the broiler is under
heavy load.
1
2
3
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C.1 Controls and Indicators (Continued.)
(2)
(1)
(4)
(3)
Multi-speed control P/N 15161-B
(1) LED DISPLAY - Shows current product selection and cook time.
(2) PRODUCT SELECTION BUTTONS - Press to select different presets for different products.
(3) ADJUSTMENT BUTTONS - Use to adjust product cook times, element settings and product names.
(4) SELECTION INDICATOR LIGHT - Lights up to show which button is selected.
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Nieco Corporation - Model JF94E CE
C.2 Lighting Procedures
PRE-LIGHTING PREPARATION
1. Broiler is
centered under
2. Turn ventilation
system on
hood and
plugged in
NORMAL IGNITION
1. Turn the MAIN POWER SWITCH on.
2. Allow broiler to heat for 45 minutes before
cooking. Do not cook during the warm up
period.
C.3 Shutdown Procedures
PLANNED SHUTDOWN
1. Allow the broiler
to run free of
any product for
2. Turn off the
Main Power
Switch.
10 minutes.
This will burn
the chain clean.
WARNING
THE VENTILATION SYSTEM MUST
E ON AT ALL TIMES DURING
B
BROILER OPERATION. OPERATING
ROILER WITHOUT PROPER
B
VENTILATION IS A SEVERE FIRE
HAZARD.
1.
3. Wait for 30
minutes
for the
broiler to
cool.
EMERGENCY SHUTDOWN
1. Turn off the
MAIN POWER
SWITCH.
CAUTION
FOR YOUR SAFETY: Do not store
or use gasoline or other flammable
vapors or liquids in the vicinity of
this or any other appliance.
CAUTION
FOR YOUR SAFETY: In the event of
a prolonged power failure, no
attempt should be made to operate
this appliance.
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Nieco Corporation - Model JF94E CE
C.4 Control Operation
IMPORTANT: THIS BROILER IS SHIPPED WITH FACTORY PRESETS THAT MUST BE CHANGED.
f this is the initial start-up for your broiler, ALL control settings must be made according to BURGER KING® specifications. Follow the
I
steps outlined for calibration and changing preset times.
MAIN SIDE CONTROLS
1. SETTING BELT SPEEDS
Press up arrow to increase broil time; press the down
arrow to decrease broil time. After you have set the
control the display will be flashing. Press the center
square to save your changes. NOTE: After making
changes to the broil time, if you do not press the center
square button, your changes will not be saved.
2. TEMPERATURE CONTROLS
Electric broilers are equipped with a Broil Temperature Stabilizer Control that senses when the
broiler is being used, and adjusts the temperature to keep the broiler hot during heavy use.
The control consists of two parts - a temperature probe to sense the internal temperature of
the broiler, and the control itself.
Use the up and down
arrows to set the time.
Press the center
square button to save
your changes.
3. SETTING THE TEMPERATURE CONTROL
In order to assure proper operation, the Temperature Control must be set for operation in the restaurant. Follow these
step by step instructions when the broiler is new, and once per month after.
Step 1: Be sure all pieces of the broiler are in place. Make sure the broiler is plugged in and the exhaust hood is turned
on. Turn the broiler on.
Step 2: MAIN SIDE OF THE BROILER: Set the temperature (bottom number) to 380º C (716° F). Use the up or down
arrows on the control to set the temperature. The bottom number is the set temperature and the top number is
the actual temperature.
FLEX SIDE OF THE BROILER: Set the temperature (bottom number) to 275º C (527° F). Use the up or down
arrows on the control to set the temperature. The bottom number is the set temperature and the top number is
the actual temperature.
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Nieco Corporation - Model JF94E CE
C.4.5 FLEX SIDE CONTROLS
1. Multi-Product Control
How it works: The multi-product control is
designed to let you broil different products on the
flex side of the broiler. The control allows you to
ave different broiler settings for each product
h
selection button. Use a grease pen to mark the
white area with the product name.
2. Normal Operation
Press the product selection button (number) for
the product you wish to cook. The display will
show the product name and cook time and the
light next to the product selection button will be lit.
NOTE: Be sure the belt is clear of any products
before pressing a new product selection button.
3. Changing Belt Speeds
Push the product selection button you want to
adjust then push the up and down arrows to
make changes, then press the center square button to save them.
4. Changing Upper Heat Element Settings
To adjust element settings press the product
selection button you wish to change, then press
the product selection button one more time. The
screen will read Duty Cycle and show a percentage. Press the up and down buttons to adjust the
element power up or down (0 = off; 100% = Full
on). Press the center square button after you are
done adjusting the duty cycle to save your
changes.
2
3
4
5. Changing Product Names
Push the product selection button which you want
to assign a name to. Press and hold the center
square button for 15 seconds. The control will
enter the edit name screen for that button. Use
the up and down buttons to change the characters. Press the center square button once to move
to the next character until you are finished editing
the product name for that button (10 character
limit). Press and hold the PRODUCT SELECTION
BUTTON for 5 seconds to save the changes and
return to normal operation.
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Nieco Corporation - Model JF94E CE
D. CLEANING AND DISASSEMBLY
Pull each meat guide out slightly from the bottom,
then lift off
.
Wash, rinse, and sanitize in the 3-compartment
sink.
Meat Guides
Feed End
Tools
Instructions
3-Compartment Sink
Clean: Every 4 hours
1.
2.
Scrub Pad
Turn broiler off. Disconnect the power supply to the broiler before cleaning or servicing. Allow to cool for 30
minutes prior to cleaning/disassembly. Leave the ventilation system on during cooling. Use only approved
cleaning, degreasing and sanitizing solutions.
WARNING
LEAVE THE VENTILATION HOOD
ON DURING COOLING. FAILURE TO
DO SO COULD POSE A FIRE
SAFETY HAZARD.
CAUTION
Follow the Disassembly and
Reassembly steps to ensure proper
operation of the broiler. Failure to
do so may result in operational
problems.
BROILER PARTS ARE HOT. DO
NOT ATTEMPT TO DISASSEMBLE
THE BROILER UNTIL IT IS FULLY
COOL. FAILURE TO FOLLOW THIS
INSTRUCTION MAY RESULT IN
SEVERE INJURY.
WARNING
ALL PARTS ARE CLEANED ON A DAILY BASIS UNLESS OTHERWISE NOTED
Follow the steps for proper disassembly. Reverse the order for reassembly.
How to read the cleaning section
The tools needed to
clean the part
How to remove and
clean the parts.
The name of the part to be cleaned.
The location of the part.
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Nieco Corporation - Model JF94E CE
When to clean the part.
Picture of the part to be
removed and cleaned.
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