New Holland Boomer 47, Boomer 41 Owner's Manual

OPERATOR’S MANUAL

Boomer™ 41

™

Boomer

Compact Tractor

47

Part number 47578243

st

edition English

1
January 2014

Contents

1GENERALINFORMATION

NotetotheOwner..........................................................................1-1

Biodieselfuel...............................................................................1-2

Tractorintendeduse........................................................................1-3

Electro-magneticcompatibility(EMC)......................................................1-4

Productidentication.......................................................................1-5

Operator'smanualstorage.................................................................1-6

Machineorientation.........................................................................1-7

Proposition65..............................................................................1-8

ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhausttreatment-Product

overview....................................................................................1-9

2SAFETYINFORMATION

Precautionarystatements..................................................................2-1

Safetyrules.................................................................................2-2

Donotoperatetag.........................................................................2-11

RollOverProtectiveStructure(ROPS)....................................................2-12

Ecologyandtheenvironment.............................................................2-13

Safetysigns...............................................................................2-14

Instructionalsigns.........................................................................2-27

Internationalsymbols......................................................................2-34

3CONTROLSANDINSTRUMENTS

OPERATOR'SSEAT

Seatbelt................................................................................3-1

Seatcontrols...........................................................................3-2

RollOverProtectiveStructure(ROPS)................................................3-3

FORWARDCONTROLS

Instrumentpanel........................................................................3-5

Enginefaultcodesdisplay..............................................................3-7

Cruisecontrol..........................................................................3-10

Transmissionshuttleshiftlever........................................................3-11

Clutchpedal...........................................................................3-12

Brakepedals..........................................................................3-13

Footthrottlepedal.....................................................................3-14

Handthrottlelever.....................................................................3-15

Hornswitch............................................................................3-16

Hazardlightswitch....................................................................3-17

PowerT ake-Off(PTO)switch..........................................................3-18

Keyswitch.............................................................................3-19

Differentiallockpedal..................................................................3-20

Hydrostatictransmision(HST)footpedals............................................3-21

Tiltsteeringlever......................................................................3-22

Multifunctionlightswitch...............................................................3-23

DPFswitch............................................................................3-24

LEFT-HANDSIDECONTROLS

RIGHT-HANDSIDECONTROLS

EXTERIORCONTROLS

4OPERATINGINSTRUCTIONS

Transmissionrangelever..............................................................3-25

Parkbrake.............................................................................3-26

Front-wheeldrivelever................................................................3-27

MidPowerTakeOff(PTO)lever-optional............................................3-28

Hydraulicpowerlift(HPL).............................................................3-29

Draftcontrol-optional.................................................................3-30

Rearremotecontrolvalve(s)-optional...............................................3-31

Midmounttwospoolcontrolvalve....................................................3-32

Transmissionmainshiftlever..........................................................3-34

Transmissionrangelever..............................................................3-35

Hoodreleaselatch....................................................................3-36

COMMISSIONINGTHEUNIT

Enginebreak-inprocedure.............................................................4-1

DieselParticulateFilter(DPF)regeneration............................................4-2

PowerT ake-Off(PTO)operation.......................................................4-8

Three-pointlinkage....................................................................4-10

Attachingthree-pointequipment......................................................4-11

Extendibledrawbar....................................................................4-14

Hydraulicliftrocker....................................................................4-15

HydraulicPowerLift(HPL)dropratecontrolvalve....................................4-15

STARTINGTHEUNIT

Keyswitch.............................................................................4-16

Coldstartingaids......................................................................4-17

Startingtheengine....................................................................4-18

Startingthetractorwithjumpercables................................................4-23

STOPPINGTHEUNIT

Stoppingtheengine...................................................................4-24

Emergencystopping...................................................................4-25

Brakes.................................................................................4-26

MOVINGTHEUNIT

Steeringwheeladjustment............................................................4-28

Steeringoperation.....................................................................4-29

Transmissionoperationatlowambienttemperatures.................................4-30

HydrostaticTransmission(HST)operation............................................4-31

16x16Synchronizedtransmissionoperation.........................................4-33

PARKINGTHEUNIT

Brakesandcontrols-Park............................................................4-35

5TRANSPORTOPERATIONS

ROADTRANSPORT

Externallighting-Identication.........................................................5-1

Hazardwarninglightoperation.........................................................5-2

Turnsignaloperation...................................................................5-3

Roadlightsoperation...................................................................5-4

Worklightsoperation..................................................................5-5

Rearworklight(optional)...............................................................5-6

Drivingthevehicle......................................................................5-7

SHIPPINGTRANSPORT

Carryingthetractoronatransporter...................................................5-8

RECOVERYTRANSPORT

Towing..................................................................................5-8

6WORKINGOPERATIONS

GENERALINFORMATION

Tractorballasting.......................................................................6-1

Tractorballastingweights..............................................................6-2

Liquidballast...........................................................................6-4

7MAINTENANCE

GENERALINFORMATION

Generalinformation....................................................................7-1

Safetyrulesdieselfuel.................................................................7-3

Biodieselfuel...........................................................................7-3

Refuelingthetractor....................................................................7-4

Consumables...........................................................................7-5

MAINTENANCECHART

MaintenanceChart.....................................................................7-6

Every10hoursordaily

Engineoillevel.........................................................................7-7

Enginecoolingsystem.................................................................7-9

Afterrst50hours

Engineoilandlter....................................................................7-10

Pre-fuellter...........................................................................7-12

Fuellter...............................................................................7-13

Hydraulicoillter-Hydraulicsystem.................................................7-14

Hydrostatic(HST)oillter.............................................................7-15

RollOverProtectiveStructure(ROPS)...............................................7-16

Wheelsbolt/nut........................................................................7-17

Every50hours

Greasettings.........................................................................7-18

Transmissionuidlevel................................................................7-19

Clutchpedalfreeplay.................................................................7-19

Brakepedalfreeplay..................................................................7-20

Hydrostatictransmission(HST)neutraladjustment..................................7-20

Enginebelts...........................................................................7-21

Tiresandwheels......................................................................7-22

Frontaxledifferentialoillevel.........................................................7-23

Aircleaner-Primaryelement.........................................................7-24

Every100hours

Fuellter...............................................................................7-25

Every300hours

Engineoilandlter....................................................................7-26

Hydrauliclter.........................................................................7-26

Hydrostatic(HST)oillter-HSTsystem.............................................7-26

Pre-fuellter...........................................................................7-26

Enginebelts...........................................................................7-26

Wheelsbolt/nut........................................................................7-26

Aircleanerprimaryelement...........................................................7-27

Every500hours

Fuellter...............................................................................7-28

Every600hours

Frontaxledifferentialuid.............................................................7-29

Transmissionuid.....................................................................7-30

Every1000hours

Aircleanerinnerelement..............................................................7-31

Enginecoolant.........................................................................7-32

Generalmaintenance

Fuelinjectionsystem-Bleed..........................................................7-33

Hydrostatictransmission(HST)neutraladjustment..................................7-35

Enginebelts...........................................................................7-36

RollOverProtectiveStructure(ROPS)frame-Replace-Possibledamage.........7-37

Battery.................................................................................7-37

Alternator..............................................................................7-38

Fuses..................................................................................7-39

Maxi-fuse..............................................................................7-40

Headlightbulb.........................................................................7-40

Tail/brakelightbulb....................................................................7-41

Turnsignal/hazardlightbulb..........................................................7-41

Wheelsbolt/nut........................................................................7-43

Frontwheelstoe-in....................................................................7-43

Brakepedalfreeplay..................................................................7-44

Clutchpedalfreeplay.................................................................7-45

STORAGE

Storingthetractor.................................................................7-46

Removaloftractorfromstorage..................................................7-47

8TROUBLESHOOTING

SYMPTOM(S)

Engine-Troubleshooting.......................................................8-1

Clutch-Troubleshooting.......................................................8-2

Hydraulicservicebrakes-Troubleshooting....................................8-2

HydraulicLiftSystem-Troubleshooting........................................8-2

Steering-Troubleshooting.....................................................8-3

Hydrostatictransmission-Troubleshooting....................................8-4

Electricalsystem-Troubleshooting............................................8-4

9SPECIFICATIONS

Wheeltreadsettings........................................................................9-1

Tireinationpressures.....................................................................9-2

Liquidballast...............................................................................9-3

Generalspecications......................................................................9-4

Tractordimensions.........................................................................9-9

10ACCESSORIES

Optionalequipment........................................................................10-1

11FORMSANDDECLARATIONS

Deliveryreport-ownercopy..............................................................1 1-3

Deliveryreport-dealercopy..............................................................1 1-5

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

NotetotheOwner

Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.

YourNEWHOLLANDdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'Delivery
Report'atthebackofthismanual.)Y ourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoanswer
anyquestionsthatmayariseregardingtheoperationofyourmachine.

YourNEWHOLLANDdealercarriesacompletelineofgenuineNEWHOLLANDserviceparts.Thesepartsare
manufacturedandcarefullyinspectedtoinsurehighqualityandaccuratettingofanynecessaryreplacementparts.
Bepreparedtogiveyourdealerthemodelandproductidenticationnumberofyournewequipmentwhenordering
parts.Locatethesenumbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanual
forthelocationofthemodelandproductidenticationnumbersofyourmachine.

PLEASERECORDTHEFOLLOWINGINFORMATION

Model

ProductIdenticationNumber(PIN)

DatePurchased

EngineModel

EnginePIN

Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.

WARNING

Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar­ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.

IMPROVEMENTS

W0012A

CNHAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovementsor
changeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesoraddi­tionstotheequipmentsoldpreviously.

1-1

Biodieselfuel

1-GENERALINFORMATION

FattyAcidMethylEsterBiodiesel(BiodieselFuel)con­sistsofafamilyoffuelsderivedfromvegetableoils
treatedwithmethylesters.

NOTICE:BiodieselFuelblendsareapprovedforyouren­gineonlyiftheycomplywithEN14214SpecicationStan-
dardsorASTMD6751.

NOTICE:Itisimperativethatyoucheckwhichblendisap­provedforyourenginewithyourNEWHOLLANDdealer.
BeawarethattheuseofBiodieselFuelthatdoesnot
complywiththeStandardsmentionedabovecouldlead
toseveredamagetotheengineandfuelsystemofyour
machine.Theuseoffuelsthatarenotapprovedmayvoid
NEWHOLLANDWarrantycoverage.

BiodieselFuelUsageConditions

NOTICE:TheBiodieselFuelmustmeetthefuelSpeci­cationmentionedabove.

BiodieselFuelmustbepurchasedfromatrustedsup­plierthatunderstandstheproductandmaintainsgood
fuelquality.BiodieselFuelmustbepre-blendedbythe
supplier.MixingBiodieselFuelson-sitecanresultincor­rectmixturethatcanleadtoproblemswithbothengine
andfuelsystem.

EngineperformanceisaffectedbytheuseofBiodiesel
Fuel.Theremaybeupto12    %reductioninpoweror
torquedependingontheblendused.

NOTICE:DONOTmodifytheengineand/orinjection
pumpsettingstorecoverthereducedperformance.

Thereducedpowermustbeacceptedifusingany
BiodieselFuelblend.

WithBiodieselFuels,itmaybenecessarytochangethe
engineoil,engineoillterandfuellterelementsmore
frequentlythanwithDieselFuels.BiodieselFuelcanre­moverustandparticlesfromtheinsideofon-sitefuel
storagetanksthatwouldnormallyadheretothesides
ofthetank.Likeparticledepositsthatcommonlyoccur
withDieselFuel,theseparticlescanbecometrappedby
themachinefuellters,causingblockageandshortening
lterlife.Incoldweather,thisismorelikelytohappen.
ConsultyourNEWHOLLANDdealerforinformationon
coldweatheroperationandpropermaintenanceintervals
whenusinganyBiodieselFuelblend.

WhenhandlingBiodieselFuel,caremustbetakennotto
allowwaterintothefuelsupply.BiodieselFuelwillactu­allyattractmoisturefromtheatmosphere.

Fueltanksmustbekeptasfullaspossibletolimitthe
amountofairandwatervaporsinthem.Itmaybenec­essarytodrainthefuellterwatertapmorefrequently.

Potentialoxidationandstabilitycouldbeaproblemwith
thefuelstoredinthemachine.

NOTICE:Machinesmustnotbestoredformorethan
threemonthswithBiodieselFuelblendsinthefuelsys­tem.

Iflongstorageperiodsarenecessary ,theenginemust
runonDieselFuelfor20hourstoushtheBiodieselFuel
outoftheenginefuelsystempriortostorage.

NOTICE:BiodieselFuelmustnotbestoredinon-sitestor­agetanksformorethanthreemonths.

AnyspillageofBiodieselFuelmustbecleanedupimme­diatelybeforeitcancausedamagetotheenvironment
andthepaintnishofthemachine.

Somemodicationmayberequiredtoallowyourengine
torunBiodieselFuel.Consultyoudealerforcomplete
informationonthesemodications.

BiodieselFuelhasahighercloudpointthanDieselFuel.

NOTICE:TheuseofhighBiodieselFuelblendsarenot
recommendedincoldweatherconditions.

BeforeusingBiodieselFuelblendsyoushouldconsult
withyourdealertoreceivefullinformationabouttheap­provedblendforyourmachineandanydetailedcondi­tionsofitsusage.

NOTICE:Beawarethatnotfulllingtherequirements
andconditionsofBiodieselFuelusagewillvoidyourma­chine’sNEWHOLLANDWarrantycoverage.

1-2

1-GENERALINFORMATION

Tractorintendeduse

Thismachinewasdesignedtopowerandpropelitself.Itisintendedforagriculturalusetopullorcarrytractorattach­mentsorloadandmovematerialswhenequippedwithafrontendloaderwithavarietyofbuckets.

PROHIBITEDUSAGE

Nopartsorattachmentsshouldbettedtothismachine,whichhavenotbeenreleasedbyNEWHOLLAND.They
mightaffectmachineoperation,safetyoftheuserorotherpeople,stabilityorwearcharacteristicsofthemachine.

NOTICE:Useonlyapprovedaccessoriesandattachmentsdesignedforyourmachine.Consultyourdealer
onchanges,additionsormodicationsthatmayberequiredforyourmachine.Donotmakeanyunauthorized
modicationstoyourmachine.

NOTICE:DONOTusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,decals,
orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.

NOTICE:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionsstandards.
Tamperingbydealer,customers,operatorsandusersisstrictlyprohibitedbylaw.Failuretocomplycouldresultin
governmentnes,reworkcharges,invalidwarranty,legalactionandpossibleconscationofthemachineuntilrework
tooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!

NOTE:Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orother
applicablelocalageworkpermits.

1-3

1-GENERALINFORMATION

Electro-magneticcompatibility(EMC)

Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:

Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe

•
nationalauthoritiesofthecountrywhereyouusethemachine

Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24    V/matanytimeandatanylo-

•
cationintheproximityofelectroniccomponents

Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics

•

FailuretocomplywiththeseruleswillrendertheNEWHOLLANDwarrantynullandvoid.

1-4

1-GENERALINFORMATION

Productidentication

TheProductIdenticationPlate(1)islocatedontheleft-
handsideofthefrontframe..

Thenumbersontheplateareimportantintheeventyour
tractorshouldrequirefutureservice.

Theengineidenticationinformationplate(2)islocated
ontheright-handsideoftheengineblock,behindthefuel
injectionpump.

NHIL13CT01348AA1

NHIL13CT011 18AA2

1-5

1-GENERALINFORMATION

Operator'smanualstorage

Theoperator’smanualmustbestoredinacompartment
(1)locatedintherearoftheoperator’sseatbackandbe
keptavailableforusebyalloperators.

NHIL13CT01163AA1

1-6

1-GENERALINFORMATION

Machineorientation

NOTE:Onthisequipment,left–handandright-handare
determinedbystandingbehindtheunit,lookinginthedi­rectionoftravel.

Left-handview

Rearview

NHIL13CT01187AA1

NHIL13CT01186AA3

NHIL13CT01188AA2

Right-handview

NHIL13CT01345AA4

Frontview

1-7

Proposition65

1-GENERALINFORMATION

BT09A2131

1-8

1-GENERALINFORMATION

ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)
exhausttreatment-Productoverview

WhatisExhaustGasRecirculation(EGR)?

YourNEWHOLLANDmachineisequippedwithadditionalcomponentstocomplywithnationalandlocalexhaust
emissionsrequirements.EGRworksbyrecirculatingaportionoftheengineexhaustgassesbackintotheengine
combustionchambertolowercombustiontemperatures.

ThemaincomponentsoftheEGRsysteminclude:

EGRvalve

•

DieselParticulateFilter(DPF)

•

DieselOxidationCatalyst(DOC)

•

Exhaustgastemperaturesensors

•

Differentialpressuresensor

•

Throttlevalveactuator

•

WhatisaDieselParticulateFilter(DPF)?

ADieselParticulateFilter(DPF)isaltermountedintheexhauststream.Duringnormaloperatingconditions,the
exhaustgassespassthroughtheporouswallsoftheDPFandtrapParticulateMatter(PM)generatedbythecom­bustionprocessoftheengine.Whenchannelsinsidethe(DPF)llupwith(PM),thesystemmustbecleaned.The
cleaningprocessiscalledregeneration.

Howdoestheregenerationprocesswork?

Whenthe(DPF)becomesrestricted,thesystemwillneedtobecleanedorregeneratedbyraisingexhausttemper­aturestoburnoffthetrappedParticulateMatter(PM).Thisprocessisusuallydoneautomatically.BurnedPMwill
leavebehindtracesofashwithinthe(DPF).TheashmustbecleanedoutbyaNEWHOLLANDdealeroutttedwith
machinesspecicallydesignedtoclean(DPF)systems.Seethe[**Linktomaintenancechart**]forserviceintervals.

Automaticregeneration

WhentheDPFentersautomaticregenerationmode,thedisplaywillindicate“DPFON”.Severalconditionsneedto
befollowedtoproperlyletthemachineperformthisfunction.

Duringthismodedonotidleorshutthemachinedown.

•

Hotexhaustgasseswillbegenerated.Useinawellventilatedareaawayfromcombustiblematerials.

•

Usethemachineundernormalworkscenariosuntiltheautomaticregenerationprocesshascompleted.

•

FindingaDieselParticulateFilter(DPF)cleaningfacility

TondaNEWHOLLANDdealerthatisfullyequippedtoserviceyourDPFsystem,pleasecallthenumberbelow.

NewHollandT opService:1-866-639-4563
[e-mail]

1-9

1-GENERALINFORMATION

FEDERALEMISSIONSWARRANTY

WARRANTYSTATEMENT

ISMwarrantsthatyour2013andlateroff-roaddieselenginewasdesigned,builtandequippedtoconformto
applicableU.S.EnvironmentalProtectionAgency(EPA)regulationsandisfreefromdefectsinmaterialsand
workmanshipwhichcauseittofailtoconformwithsuchregulations,forthefollowingperiodofoperation:

Foraperiodoftwo(2)yearsor1,500hoursofoperation,whicheveroccursrst,afterthedateofdeliverytotheinitial

•
retailownerofanyvariablespeedoff-roaddieselengineratedatlessthan19    kW(25    Hp)andanyconstant-speed

off-roaddieselengineratedatlessthan37    kW(50    Hp)withratedspeedgreaterthanorequalto3,000    RPM.

Foraperiodofve(5)yearsor3,000hoursofoperation,whicheveroccursrst,afterthedateofdeliverytothe

•
initialretailownerforallotheroff-roaddieselengines.

WARRANTYINFORMATION

Themodelyear,classofdieselengine,andemissionapplicationforyourengineareidentiedontheemissioncontrol
informationlabelafxedtotherighthandsideofyourengine’sfrontsideoftiminggearcaseorheadcover.

Anyemissioncontrolsystempartsthatareprovendefectiveduringnormalusewillberepairedorreplacedduring
thewarrantyperiod.ThewarrantyrepairsandservicewillbeperformedbyanyauthorizedISMdealeratthedealer’s
placeofbusiness,withnochargeforpartsorlabor(includingdiagnosis).

Astheengineowner,youareresponsibletoperformalltherequiredmaintenancelistedinyourowner’smanual.ISM
willnotdenyanemissionwarrantyclaimsolelybecauseyouhavenorecordofmaintenance;however,aclaimmay
bedeniedifyourfailuretoperformmaintenanceresultedinthefailureofawarrantedpart.Receiptscoveringregular
maintenanceshouldberetainedintheeventofquestionsandthesereceiptsshouldbepassedontoeachsubsequent
owneroftheengine.

ItisrecommendedthatreplacementpartsusedformaintenanceorrepairsbeISMServicePartstomaintainthequality
originallydesignedintoyouremissioncertiedengine.Theuseofnon-ISMpartsdoesnotinvalidatethewarrantyon
othercomponentsunlesstheuseofsuchpartscausesdamagetowarrantedparts.

ISMwishestoassurethattheemissioncontrolsystemswarrantyisbeingproperlyadministered.Ifyoubelieveyou
havenotreceivedtheservicetowhichyouareentitledtounderthiswarranty,youshouldcontactthenearestISM
BranchOfceforassistance.TheaddressandphonenumberofeachBranchOfceisinyourowner’smanual.

EXCEPTIONS

PleasenotethatEmissionWarrantydoesnotcover:

1.Systemsandpartsthatwerenotrstinstalledonthe

newequipmentorengineasoriginalequipmentby
ISM

2.Partmalfunctionscausedbyabuse,misuse,im-

properadjustment,modication,alteration,tam­pering,disconnection,improperorinadequate
maintenance,oruseofnonrecommendedfuelsand
lubricatingoils.

3.Damagecausedbyaccident,actsofnature,orother

eventsbeyondISM’scontrol.

4.Replacementofexpendableitemsmadeinconnec-

tionwithscheduledmaintenance.

5.Partsrequiringreplacementorinspectionoradjust­mentduringscheduledmaintenanceintervalswhere
thepartisnotdefective.

6.PartswhicharenotISMServiceParts.

7.Lossoftime,inconvenience,lossofuseofequip­ment/engineorcommercialloss.

8.Equipmentwithanalteredordisconnectedhourme­terwherethehourscannotbedetermined.

9.EquipmentnormallyoperatedoutsidetheUnited
States

10.Non-defectivepartsreplacedbyotherthanISMdeal­ers.

PARTSCOVERED

Thisemissioncontrolsystemwarrantyappliestothe
followingemissioncontrolparts:

FuelInjectionPump

•

FuelInjectors

•

IntakeManifold

•

ExhaustManifold

•

PositiveCrankcaseVentilationsystemparts(including

•

PCVValveandOilFillerCap)

1-10

1-GENERALINFORMATION

Turbocharger(ifequipped)

•

Chargeaircoolingsystem(ifequipped)

•

Smokepufflimiter(ifequipped)

•

EGRsystem(includingEGRValve,EGRPipeandEGR

•
cooler)(ifequipped)

Intakethrottlevalve(ifequipped)

•

ExhaustAftertreatmentsystem(ifequipped)

•

AftertreatmentRegenerationdevice(ifequipped)

•

Miscellaneoushoses,clamps,connectorsandsealing

•
gasketsordevicesusedintheabovesystems.

CALIFORNIAEMISSIONCONTROLWARRANTYSTATEMENT

CaliforniaAirResourcesBoard(CARB)

YOURWARRANTYRIGHTSANDOBLIGATIONS

TheCaliforniaAirResourcesBoardandISM(ISM)arepleasedtoexplaintheemissioncontrolsystemwarrantyon
your2013andlaterengine.InCalifornia,newenginesmustbedesigned,builtandequippedtomeettheState’s
stringentanti-smogstandards.ISMmustwarranttheemissioncontrolsystemonyourenginefortheperiodsoftime
listedbelowprovidedtherehasbeennoabuse,neglectorimpropermaintenanceofyourengine.Additionalconditions
andresponsibilitiesarefurtheroutlinedbelow.Whereawarrantableconditionexists,ISMwillrepairyourengineat
nocosttoyouincludingdiagnosis,partsandlabor.

MANUFACTURER’SWARRANTYCOVERAGE:

ISMwarrantstotheoriginalowner,andtoeachsubsequentowner,ofanew,dieselenginethattheemission
controlsystemofyourengine:

1.Wasdesigned,builtandequippedsoastoconformatthetimeofsalewithallapplicableregulationsoftheCali­forniaAirResourcesBoard(CARB).

2.Isfreefromdefectsinmaterialandworkmanshipthatwillcausesuchenginetofailtoconformwithapplicable
regulationsforthefollowingwarrantyperiod:

forvariablespeedenginesratedunder19    kW(25    Hp):two(2)yearsor1,500hoursofoperation,whichever

•

occursrst.Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodof
twoyears.

forconstantspeedenginesratedunder37    kW(50    Hp)withpeakpowerratedat3,000    RPMorgreater:two(2)

•

yearsor1,500hoursofoperation,whicheveroccursrst.Intheabsenceofadevicetomeasurehoursofuse,
theengineshallbewarrantedforaperiodoftwoyears.

forenginesratedatorabove19    kW(25    Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.

•

Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.

forenginesratedatorabove37    kW(50    Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.

•

Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.

Thewarrantyperiodshallbegin:

onthedatetheequipmentisrstdeliveredtotherstretailpurchaser,or;

•

iftheequipmentisplacedinservicefordemonstrationpurposespriortosaleatretail,onthedatetheengineisrst

•

placedinservice.

TheemissioncontrolsystemsofyournewISMengineweredesigned,builtandtestedusinggenuineISMparts,and
theengineiscertiedasbeinginconformitywithCARBemissioncontrolregulations.

Accordingly,itisrecommendedthatanyreplacementpartsusedformaintenance,repairorreplacementofemission
controlsystemsbeISMparts.Anyreplacementpartmaybeusedintheperformanceofanymaintenanceorrepairs,
althoughISMrecommendsthattheownerobtainassurancethatsuchpartsarewarrantedbytheirmanufacturerto
beequivalenttogenuineISMparts.Suchuseshallnotreducethewarrantyobligationsoftheenginemanufacturer,
providedtheyarewarrantedtobeequivalenttogenuineISMparts.

Anywarrantedpartthatisnotscheduledforreplacement,asrequiredmaintenanceshallbewarrantedforthewarranty
perioddenedabove.Ifanysuchpartfailsduringtheperiodofwarrantycoverage,itwillberepairedorreplacedunder
warranty.Anysuchpartrepairedorreplacedunderthewarrantyshallbewarrantedfortheremainingwarrantyperiod.

1-11

1-GENERALINFORMATION

Anywarrantedpartthatisscheduledonlyforregularinspectioninthewritteninstructionsshallbewarrantedforthe
warrantyperioddenedabove.Astatementinthewritteninstructionstotheeffectof"repairorreplaceasneces­sary"shallnotreducetheperiodofwarrantycoverage.Anysuchpartrepairedorreplacedunderwarrantyshallbe
warrantedfortheremainingwarrantyperiod.

Anywarrantedpartthatisscheduledforreplacement,asrequiredmaintenanceshallbewarrantedfortheperiodof
timepriortotherstscheduledreplacementpointforthatpart.Ifthepartfailspriortotherstscheduledreplacement,
thepartshallberepairedorreplacedbytheenginemanufacturerunderwarranty.Anysuchpartrepairedorreplaced
underwarrantyshallbewarrantedfortheremainderoftheperiodpriortotherstscheduledreplacementpointfor
thepart.

Repairorreplacementofanywarrantedpartunderwarrantyshallbeperformedatnochargetotheowneratawar­rantystation.

ISMprovideswarrantyservicesorrepairsatallmanufacturerdistributioncenters(warrantystations)thatarefran­chisedtoservicethesubjectengines.PleaseseetheCustomerAssistancesectionofthisstatementforhelpin
locatingsuchservicecenters.

Theownerwillnotbechargedfordiagnosticlaborthatleadstothedeterminationthatawarrantedpartisinfact
defective,providedthatsuchdiagnosticworkisperformedatawarrantystation.

ISMisliablefordamagestootherenginecomponentsproximatelycausedbyafailureunderwarrantyofanywar­rantedpart.

ISMisrequiredbyCaliforniaregulationstomaintainasupplyofwarrantedpartssufcienttomeettheexpectedde­mandforsuchpartsduringthewarrantyperiodfortheenginescoveredbythiswarranty.

OWNER’SWARRANTYRESPONSIBILITIES:

Thisengineisdesignedtooperateonultra-lowsulfurdieselfuelonlyifrated>19kW,andonlowsulfurorultra-low
sulfurdieselfuelonlyifrated<19kW.Useofanyotherfuelmayresultinthisenginenolongeroperatingincompliance
withCalifornia’semissionsrequirements.

Thepurchaserisresponsibleforinitiatingthewarrantyprocess.TheCaliforniaAirResourcesBoardsuggeststhat
theenginebepresentedtoanISMdealerassoonasaproblemexists.Thewarrantyrepairsshouldbecompletedby
thedealerasexpeditiouslyaspossible.

Add-onormodiedparts,asdenedinSection1900(b)(1)and(b)(10),Title13,thatarenotexemptedbytheAir
ResourcesBoardmaynotbeused.Theuseofanynon-exemptedadd-onormodiedpartsshallbegroundsfor
disallowingawarrantyclaimmadeinaccordancewiththisarticle.Theenginemanufacturershallnotbeliableunder
thisarticletowarrantfailuresofwarrantedpartscausedbytheuseofanon-exemptedadd-onormodiedpart.

TheemissionscontrolpartscoveredbythisEmissionControlSystemWarrantyarelistedunder“WhatisCovered
BytheEmissionWarranty .”Astheoff-roadengineowner,youareresponsiblefortheperformanceoftherequired
maintenancelistedinyourowner'smanual.ISMrecommendsthatyouretainallreceiptscoveringmaintenanceon
youroff-roadengine,butISMcannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensurethe
performanceofallscheduledmaintenance.

Astheoff-roadengineowner,youshouldhoweverbeawarethatISMmaydenyyouwarrantycoverageifyouroff-road
engineoraparthasfailedduetoabuse,neglect,impropermaintenanceorunapprovedmodications.

CustomerAssistance

IntheeventthatyoudonotreceivethewarrantyservicetowhichyoubelieveyouareentitledundertheEmission
ControlSystem’sWarranty,youshouldcontactISMattheaddressbelowforassistance.Ifyouneedadditional
assistanceorinformationconcerningtheEmissionControlSystemWarranty,contact:

IHIShibauraMachineryCorporation

Qualitydepartment

1-1-1Ishishiba,Matsumoto,Nagano,

390-8714,Japan

Telephone:[phone]

1-12

WhatisNotCoveredbytheEmissionWarranty

1-GENERALINFORMATION

PleasenotethatEmissionWarrantydoesnotcover:

1.Systemsandpartsthatwerenotrstinstalledonthe

newequipmentorengineasoriginalequipmentby
ISM

2.Partmalfunctionscausedbyabuse,misuse,im-

properadjustment,modication,alteration,tam­pering,disconnection,improperorinadequate
maintenance,oruseofnonrecommendedfuelsand
lubricatingoils.

3.Damagecausedbyaccident,actsofnature,orother

eventsbeyondISM’scontrol.

4.Replacementofexpendableitemsmadeinconnec-

tionwithscheduledmaintenance.

5.Partsrequiringreplacement,inspectionoradjust­mentduringscheduledmaintenanceintervalswhere
thepartisnotdefective.

6.PartsthatarenotISMServiceParts.

7.Lossoftime,inconvenience,lossofuseofequip­ment/engineorcommercialloss.

8.Equipmentwithanalteredordisconnectedhourme­terwherethehourscannotbedetermined.Equip­mentnormallyoperatedoutsidetheUnitedStates.

9.Non-defectivepartsreplacedbyotherthanISMdeal­ers.

WhatisCoveredbytheEmissionWarranty

ThefollowingisalistofsystemsandpartsthatareconsideredapartoftheEmissionControlSystemandarecovered
bytheEmissionWarrantyforenginesthatwerebuilttoconformtoCARBregulations:

IMPORTANT!Thismaynotincludeexpendablemaintenanceitems.Emissionrelatedpartsrequiringscheduledmain­tenancearewarranteduntiltheirrstscheduledreplacementpointonly.

PARTSCOVERED

Thisemissioncontrolsystemwarrantyappliestothe
followingemissioncontrolparts.

Fuelinjectionsystem

•

Intakemanifold

•

Exhaustmanifold

•

Positivecrankcaseventilationsystemparts(including

•
PCVValveandOilFillerCap)

Turbocharger(ifequipped)

•

Chargeaircoolingsystem(ifequipped)

•

Smokepufflimiter(ifequipped)

•

EGRsystem(includingEGRValve,EGRPipeandEGR

•
cooler)(ifequipped)

Intakethrottlevalve(ifequipped)

•

Exhaustaftertreatmentsystem(ifequipped)

•

AftertreatmentRegenerationDevice(ifequipped)

•

Miscellaneoushoses,clamps,connectersandsealing

•
gasketsordevicesusedintheabovesystems.

1-13

1-GENERALINFORMATION

1-14

2-SAFETYINFORMATION

2-SAFETYINFORMATION###_2_###

Precautionarystatements

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

Throughoutthismanualandonmachinesafetysigns,youwillndthesignalwordsDANGER,WARNING,andCAU­TIONfollowedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthose
workingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.Thecolor

associatedwithDANGERisRED.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.Thecolor

associatedwithWARNINGisORANGE.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.The

colorassociatedwithCAUTIONisYELLOW.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachinedamageorpropertydamage.The
colorassociatedwithNoticeisBLUE.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachinedam­ageorpropertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

2-1

Safetyrules

Generalsafetyrules

2-SAFETYINFORMATION

Readthismanualcarefullybeforestarting,usingcarrying
outmaintenance,refuelingorperforminganyothertype
ofoperationonthetractor.

Readallthesafetydecalsonthetractorandfollowthein­structionsthereonbeforestarting,operating,refuelingor
carryingoutmaintenanceonthetractor.Promptlyreplace
anydecalsthataredamaged,lostorillegible.Cleanthe
decalsiftheyarecoveredbymudordebris.

Thetractormustonlybeusedbyresponsiblepersonnel,
trainedintractoruseandauthorizedtooperatethetractor .

Usecautionwhenoperatingthetractoronslopes.Raised
equipment,fulltanksandotherloadswillchangethecen­terofgravityofthetractor.Thetractorcantiporroll
overwhennearditchesandembankmentsorunevensur­faces.

Avoidusingthetractorinunsuitablephysicalconditions,
stopworkinstead.

Neverpermitanyoneotherthantheoperatortorideon
thetractor.

Neveroperatethetractorundertheinuenceofalcohol,
drugs,orwhileotherwiseimpaired.

Donotalterthecalibrationofthepressurereliefvalves
inthevarioushydrauliccircuits(steering,hydrauliclift,
auxiliarydistributors,etc.).

Keepclearofmovingparts.Looseclothing,jewelry,
watches,longhair,andotherlooseorhangingitemscan
becomeentangledinmovingparts.

Wearprotectiveequipmentwhenappropriate.

DONOTattempttoremovematerialfromanypartofthe
tractorwhileitisbeingoperatedorcomponentsarein
motion.

Makesureallguardsandshieldsareingoodcondition
andproperlyinstalledbeforeoperatingthetractor.Never
operatethetractorwithshieldsremoved.Alwaysclose
accessdoorsorpanelsbeforeoperatingthetractor.

Enterandleavethetractorusingthestepsandhandles
provided.Dirtyorslipperysteps,ladders,walkways,and
platformscancausefalls.Makesurethesesurfacesre­maincleanandclearofdebris.

Apersonorpetwithintheoperatingareaofatractorcan
bestruckorcrushedbythetractororitsequipment.DO
NOTallowanyonetoentertheworkarea.

Whendiggingorusinggroundengagingattachmentsbe
awareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.

Payattentiontooverheadpowerlinesandhangingobsta­cles.Highvoltagelinesmayrequiresignicantclearance
forsafety.

Hydraulicoilordieselfuelleakingunderpressurecan
penetratetheskin,causingseriousinjuryorinfection.

DONOTuseyourhandtocheckforleaks.Useapiece

•
ofcardboardorpaper.

Stopengine,removekeyandrelievethepressurebe-

•
foreconnectingordisconnectinguidlines.

Makesureallcomponentsareingoodconditionand

•
tightenallconnectionsbeforestartingtheengineor

pressurizingthesystem.

Ifhydraulicuidordieselfuelpenetratestheskin,seek

•
medicalattentionimmediately .

Continuouslongtermcontactwithhydraulicuidmay

•
causeskincancer.Avoidlongtermcontactandwash

theskinpromptlywithsoapandwater.

Beforeremovinganyhydraulictubing,checkthatthe

•
systemisnotpressurized.

Raisedequipmentand/orloadscanfallunexpectedlyand
crushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.

Neveroperateengineinenclosedspacesasharmfulex­haustgasesmaybuildup.

Beforestartingthetractor,besurethatallcontrolsarein
neutralorparklockposition.

Beforestartingtheengine,makesurethatallattached
implementsareloweredtotheground.

Starttheengineonlyfromtheoperator’sseat.Ifthe
safetystartswitchisbypassed,theenginecanstartwith
thetransmissioningear.Donotconnectorshortacross
terminalsonthestartersolenoid.Attachjumpercables
asdescribedinthemanual.Startingingearmaycause
deathorseriousinjury.

Alwayskeepwindows,mirrors,alllighting,andSlowMov­ingVehicle(SMV)emblemcleantoprovidethebestpos­siblevisibilitywhileoperatingthetractor.

Operatecontrolsonlywhenseatedintheoperator’sseat,
exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.

2-2

2-SAFETYINFORMATION

Beforeleavingthetractor:

1.Parktractoronarmlevelsurface.

2.Putallcontrolsinneutralorparklockposition.

3.Engageparkbrake.Usewheelchocksifrequired.

4.Lowerallhydraulicequipment—Implements,header,
etc.

5.Turnoffengineandremovekey.

When,duetoexceptionalcircumstances,youwould
decidetokeeptheenginerunningafterleavingthe
operator’sstation,thenthefollowingprecautionsmust
befollowed:

1.Bringtheenginetolowidlespeed.

Usingthetractor

1.Selectthemostsuitablewheelsettingfortheworkin

hand,i.e.:thesettingthatprovidesthebeststability.

2.Depressthespeedcontrolpedalslowly:ifengaged

tooquickly,especiallywhenthetractorisgettingout
ofahole,ditchoroperatingonmuddygroundor
steepslopes,thetractormayoverturn.

Releasethespeedcontrolpedalimmediatelyiffront
wheelsbegintolift.

3.Whentravelingdownhill,keepthetractoringear.

Neverplaceshuttleshiftleverintheneutralposition.

4.Whenthetractorismoving,theoperatormustremain

correctlyseatedinthedrivingposition.

5.Nevergetonoroffthetractorwhileinmovement.

2.Disengagealldrivesystems.

3.

4.Applytheparkingbrake.

6.Whenusingthebrakes,pressthepedaldownslowly.

7.Avoidtakingturnsathighspeeds.

8.Alwaysusethetractorataspeedthatwillguarantee

9.Ifyouhavetoworkwiththetractoronagradient,

10.Proceedwithmaximumcautionwhenworkingwith

11.Whendrivingonpublichighways,observetheHigh-

WARNING

Somecomponentsmaycontinuetorun
downafterdisengagingdrivesystems.
Makesurealldrivesystemsarefullydisen­gaged.
Failuretocomplycouldresultindeathor
seriousinjury .

Shiftthetransmissionintoneutral.

safeoperationonthetypeoflandbeingworked.
Whenworkingonunevenground,usemaximum
caretoensureproperstability.

forexampleonhillsides,driveatmoderatespeed
especiallywhentakingturns.

thewheelsneartheedgeofditchesorslopes.

wayCode.

W0113A

Generalmaintenancesafety

Keepareausedforservicingthetractorcleananddry.
Cleanupspilleduids.

Servicetractoronarmlevelsurface.

Installguardsandshieldsafterservicingthetractor.

Closeallaccessdoorsandinstallallpanelsafterservicing
thetractor.

Donotattempttoclean,lubricate,clearobstructionsor
makeadjustmentstothetractorwhileitisinmotionor
whiletheengineisrunning.

Alwaysmakesureworkingareaisclearoftools,parts,
otherpersonsandpetsbeforeyoustartoperatingthe
tractor.

Unsupportedhydrauliccylinderscanlosepressureand
droptheequipmentcausingacrushinghazard.Donot
leaveequipmentinaraisedpositionwhileparkedordur­ingservice,unlesssecurelysupported.

Jackorliftthetractoronlyatjackorliftpointsindicatedin
thismanual.

Incorrecttowingprocedurescancauseaccidents.When
towingadisabledtractorfollowtheprocedureinthisman­ual.Useonlyrigidtowbars.

Stoptheengine,removekeyandrelievepressurebefore
disconnectingorconnectinguidlines.

Stoptheengineandremovekeybeforedisconnectingor
connectingelectricalconnections.

Scaldingcanresultfromincorrectremovalofcoolant
caps.Coolingsystemoperatesunderpressure.Hot
coolantcansprayoutifacapisremovedwhilethe
systemishot.Allowsystemtocoolbeforeremovingcap.
Whenremovingacapturnitslowlytoallowpressureto
escapebeforecompletelyremovingthecap.

2-3

2-SAFETYINFORMATION

Replacedamagedorworntubes,hoses,electricalwiring,
etc.

Engine,transmission,exhaustcomponents,andhy­drauliclinesmaybecomehotduringoperation.Take
carewhenservicingsuchcomponents.Allowsurfacesto
coolbeforehandlingordisconnectinghotcomponents.
Wearprotectiveequipmentwhenappropriate.

Whenwelding,followtheinstructionsinthemanual.Al­waysdisconnectthebatterybeforeweldingonthetractor.

Wheelsandtires

Uponreceivingyourtractor,checktheairpressureinthe
tiresandcheckevery50hoursorweekly.Refertothe
tablebelowfortirepressurefornormaloperation.

Makesuretiresarecorrectlyinated.Donotexceedrec­ommendedloadorpressure.Followinstructionsinthe
manualforpropertireination.

Tiresareheavy.Handlingtireswithoutproperequipment
couldcausedeathorseriousinjury.

Neverweldonawheelwithatireinstalled.Alwaysre­movetirecompletelyfromwheelpriortowelding.

Alwayshaveaqualiedtiretechnicianservicethetires
andwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosive
separationofthetirecancauseseriousinjury.

DONOTweldtoawheelorrimuntilthetireiscompletely
removed.Ensuretherimiscleanandfreeofrustordam­age.Donotweld,braze,otherwiserepairoruseadam­agedrim.Inatedtirescangenerateagasmixturewith
theairthatcanbeignitedbyhightemperaturesfromweld­ingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)
willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbe
completelyremovedfromthewheelorrimpriortoweld­ingthewheelorrim.

Alwayswashyourhandsafterhandlingbatterycompo­nents.

Beforetouchinganyelectricalcomponents,disconnect
thegroundleadfromthebattery.

Onlyremovetheradiatorcapaftertheenginehasbeen
allowedtocool.Withtheengineswitchedoff,useacloth
toslowlyunscrewthecapandreleasethepressurebe­forecompletelyremovingthecap.

Whenchangingorstoringtires,makesuretheyare
stackedcorrectlyandcannotrollortoppleovercausing
personalinjury .

Whencheckingtirepressures,inspectthetiresfordam­agedtreadandsidewalls.Incorrectpressurewillleadto
earlytirefailure.

Donotinateatirethathasbeenrunatorseriously
under-inateduntilithasbeeninspectedfordamageby
aqualiedperson.

Torquewheelboltstospecicationafterinstallingthe
wheel.Checknuttightnessdailyuntiltorquestabilizes.

Referto'TRACTORBALLASTING'section,Front
wheels-Ballastbeforeaddingballasttothetires.

Usejackstandsorothersuitableblockingtosupportthe
tractorwhilerepairingtires.Ensurethejackisplacedona
rm,levelsurface.Ensurethejackhasadequatecapacity
forliftingyourtractor.Donotputanypartofyourbody
underthetractororstarttheenginewhilethetractorison
thejack.

Neverhitatireorrimwithahammer.

Donotinateatireunlesstherimismountedonthetrac­tororissecuredsothatitwillnotmoveifthetireorrim
shouldsuddenlyfail.

Drivingonpublicroadsandgeneraltransportationsafety

Complywithlocallawsandregulations.

Useappropriatelightingtomeetlocalregulations.

MakesureSMVemblemisvisible.

Makesurebrakepedallatchisengaged.Brakepedals
mustbelockedtogetherforroadtravel.

Usesafetychainsfortrailedequipmentwhenprovided
withtractororequipment.

Liftimplementsandattachmentshighenoughabove
groundtopreventaccidentalcontactwithroad.

Whentransportingequipmentortractoronatransport
trailer,makesureitisproperlysecured.BesuretheSMV
ontheequipmentortractoriscoveredwhilebeingtrans­portedonatrailer.

Beawareofoverheadstructuresorpowerlinesandmake
surethetractorand/orattachmentscanpasssafelyun­der.

Travelspeedshouldbesuchthatcompletecontroland
tractorstabilityismaintainedatalltimes.

Slowdownandsignalbeforeturning.

Pullovertoallowfastertrafctopass.

2-4

2-SAFETYINFORMATION

Followcorrecttowingprocedureforequipmentwithor
withoutbrakes.

Towing

1.T oguaranteetractorstabilitywhenmoving,adjustthe
hitchingdeviceaccordingtothetrailerorimplementto
beused.

2.Driveslowlywhentowingextremelyheavyloads.

3.Donottowtrailersthatarenotttedwithanindepen­dentbrakingsystem.

4.Ifthetractorisusedtotowheavyloads,alwaysuse
thehitchingdeviceandneverhitchloadsontothe

Whendriving,donotrestyourfeetonthebrakepedals.

lowerarmsorthetoplinkofthethree-pointlinkage.
Thismayresultintippingoroverturning

5.Whentowing,donotnegotiateturnswiththedifferen­tiallockengagedasthismaypreventyoufromsteer­ingthetractor.

2-5

Usingimplementsandagriculturalmachinery

2-SAFETYINFORMATION

1.Donotconnectimplementsormachinerythatrequire
morepowerthancanbegeneratedbyyourtractor
model.

2.Nevernegotiatesharpturnswiththepowertake-off
underaheavyload;thismaydamagetheuniver­saljointsonthetransmissionshaftconnectedtothe
powertake-off.

3.Neverstandbetweenthereversingtractorandtheim­plementwhenhitching.

4.Whenusingimplementsthatrequirethetractortobe
stationarywiththeenginerunning,keeptheshuttle

Fireandexplosionprevention

Fueloroilleakedorspilledonhotsurfacesorelectrical
componentscancauseare.

Cropmaterials,trash,debris,birdnests,orammable
materialcanigniteonhotsurfaces.

Alwayshaveareextinguisheronornearthetractor.

Makesurethereextinguisher(s)ismaintainedandser­vicedaccordingtothemanufacturer’sinstructions.

leverintheneutralposition,applythehandbrakeand
usesuitablewheelchocks.

5.Donotoperatetractorsconnectedtothepowertake­offwithoutrstensuringthattheoperatingrangeof
thetractorisfreeofbystanders.Alsocheckthatall
rotatingpartsconnectedtothepowertake-offshaft
arecorrectlyprotected.

6.Addsometypeofrearballastwhenusingliftingequip­mentttedtothefrontofthetractor.Rearballast,such
as,rearwheelweights,uidinreartiresorthree-point
weightbox.

belts,gears,cleaningfan,etc.Morefrequentcleaning
ofyourtractormaybenecessarydependingonthe
operatingenvironmentandconditions.

Inspecttheelectricalsystemforlooseconnectionsor
frayedinsulation.Repairorreplacelooseordamaged
parts.

Donotstoreoilyragsorotherammablematerialonthe
tractor.

Atleastonceeachdayandattheendofthedayremove
alltrashanddebrisfromthetractorespeciallyaroundhot
componentssuchasengine,transmission,exhaust,bat­tery,etc.Morefrequentcleaningofyourtractormaybe
necessarydependingontheoperatingenvironmentand
conditions.

Atleastonceeachday,removedebrisaccumulation
aroundmovingcomponentssuchasbearings,pulleys,

Generalbatterysafety

Alwaysweareyeprotectionwhenworkingwithbatteries.

Donotcreatesparksorhaveopenamenearbattery.

Ventilatewhenchargingorusinginanenclosedarea.

Disconnectnegative(-)rstandreconnectnegative(-)
last.

Whenweldingonthetractor,disconnectbothterminalsof
thebattery .

Donotweld,grind,orsmokenearabattery .

Whenusingauxiliarybatteriesorconnectingjumperca­blestostarttheengine,usetheprocedureshowninthe
operator’smanual.Donotshortacrossterminals.

Donotweldoramecutanyitemsthatcontainammable
material.Cleanitemsthoroughlywithnon-ammablesol­ventsbeforeweldingorame-cutting.

Donotexposethetractortoames,burningbrush,or
explosives.

Promptlyinvestigateanyunusualsmellsorodorsthat
mayoccurduringoperationofthetractor.

Followmanufacturer’sinstructionswhenstoringandhan­dlingbatteries.

Batterypost,terminals,andrelatedaccessoriescontain
leadandleadcompounds.Washhandsafterhandling.
ThisisaCaliforniaProposition65warning.

Batteryacidcausesburns.Batteriescontainsulfuricacid.
Avoidcontactwithskin,eyes,orclothing.Antidote(exter­nal):Flushwithwater.Antidote(eyes):ushwithwater
for15minutesandseekmedicalattentionimmediately.
Antidote(internal):Drinklargequantitiesofwaterormilk.
Donotinducevomiting.Seekmedicalattentionimmedi­ately.

Keepoutofreachofchildrenandotherunauthorizedper­sons.

Operatorpresencesystem

Yourtractorisequippedwithanoperatorpresencesys­temtopreventtheuseofsomefeatureswhiletheoperator
isnotintheoperator’sseat.

Theoperatorpresencesystemshouldneverbediscon­nectedorbypassed.

2-6

Ifthesystemisinoperable,thesystemmustberepaired.

PowerTake-Off(PTO)

2-SAFETYINFORMATION

PTO-drivenmachinerycancausedeathorseriousinjury.
BeforeworkingonornearthePTOshaftorservicingor
clearingthedriventractor,putthePTOleverinthedisen­gageposition,stoptheengine,andremovethekey.

WheneveraPTOisinoperation,aguardmustbeinplace
topreventdeathorinjurytotheoperatororbystanders.

WhendoingstationaryPTOwork,keepclearofallmoving
partsandmakesureappropriateguardsareinplace.

Neveruseasplineadapter:

Reectorsandwarninglights

Flashingamberwarninglightsmustbeusedwhenoper­atingonpublicroads.Locationanduseofashingamber
warninglightsisshownonCabcontrols-Control.

Seatbelts

Seatbeltsmustbewornatalltimes.

Seatbeltinspectionandmaintenance:

Keepseatbeltsingoodcondition.

•

Keepsharpedgesanditemsthancancausedamage

•
awayfromthebelts.

Periodicallycheckbelts,buckles,retractors,tethers,

•
slacktake-upsystem,andmountingboltsfordamage

andwear.

Replaceallpartsthathavedamageorwear.

•

Replacebeltsthathavecutsthatcanmakethebelt

•
weak.

MatchtherighttractorPTOsplineandspeedwiththe

•
PTOdriveshaftprovidedwithanimplement.Thiswill

assurepropergeometryandoperatingspeed.

Neveroperate540    RPMimplementsat1000    RPM.

•

Neveroperate1000    RPMimplementsat540    RPM.

•

UseofPTOadapterswillvoidthewarrantyofthedrive

•
shaft,andthePTOdrivetrainofthemachineandim-

plement.

Forcorrecthitchgeometry,seetheimplementopera-

•
tor’smanual.

Checkthatboltsaretightontheseatbracketormount-

•
ing.

Ifbeltisattachedtoseat,makesureseatorseatbrack-

•
etsaremountedsecurely.

Keepseatbeltscleananddry.

•

Cleanbeltsonlywithsoapsolutionandwarmwater.

•

Donotusebleachordyeonthebeltsbecausethiscan

•
makethebeltsweak.

Forproperseatbeltuse,seeSeatrestraints-Oper-

•
ating.

2-7

Operatorprotectivestructure

2-SAFETYINFORMATION

Yourtractorisequippedwithanoperatorprotectivestruc­ture,suchas:aRollOverProtectiveStructure(ROPS),
FallingObjectProtectiveStructure(FOPS),oracabwith
ROPS.AROPSmaybeacanframeoratwo-postedor
four-postedstructureusedfortheprotectionoftheop­eratortominimizethepossibilityofseriousinjury.The
mountingstructureandfastenersformingthemounting
connectionwiththetractorarepartoftheROPS.

Theprotectivestructureisaspecialsafetycomponentof
yourtractor.

DONOTattachanydevicetotheprotectivestructurefor
pullingpurposes.DONOTdrillholestotheprotective
structure.

Theprotectivestructureandinterconnectingcomponents
areacertiedsystem.Anydamage,re,corrosion,or
modicationwillweakenthestructureandreduceyour
protection.Ifthisoccurs,THEPROTECTIVESTRUC­TUREMUSTBEREPLACEDsothatitwillprovidethe
sameprotectionasanewprotectivestructure.Contact
yourdealerforprotectivestructureinspectionandre­placement.

Afteranaccident,re,tiporrollover,thefollowingMUST
beperformedbyaqualiedtechnicianbeforereturning
thetractortoeldorjob-siteoperations:

TheprotectivestructureMUSTBEREPLACED.

•

Themountingorsuspensionfortheprotectivestruc-

•
ture,operatorseatandsuspension,seatbeltsand

mountingcomponents,andwiringwithintheoperator’s
protectivesystemMUSTbecarefullyinspectedfor
damage.

AlldamagedpartsMUSTBEREPLACED.

•

DONOTWELD,DRILLHOLES,ATTEMPTTO
STRAIGHTEN,ORREPAIRTHEPROTECTIVESTRUC­TURE.MODIFICATIONINANYWAYCANREDUCE
THESTRUCTURALINTEGRITYOFTHESTRUCTURE,
WHICHCOULDCAUSEDEATHORSERIOUSINJURY
INTHEEVENTOFFIRE,TIP,ROLLOVER,COLLISION,
ORACCIDENT .

Seatbeltsarepartofyourprotectivesystemandmustbe
wornatalltimes.Theoperatormustbeheldtotheseat
insidetheframeinorderfortheprotectivesystemtowork.

2-8

2-SAFETYINFORMATION

PersonalProtectiveEquipment(PPE)

WearPersonalProtectiveEquipment(PPE)suchashard
hat,eyeprotection,heavygloves,hearingprotection,pro­tectiveclothing,etc.

DoNotOperatetag

Beforeyoustartservicingthetractor,attacha‘DoNot
Operate’warningtagtothetractorinanareathatwillbe
visible.

Hazardouschemicals

Ifyouareexposedtoorcomeincontactwithhazardous
chemicalsyoucanbeseriouslyinjured.Theuids,lu­bricants,paints,adhesives,coolant,etc.requiredforthe
functionofyourtractorcanbehazardous.Theymaybe
attractiveandharmfultodomesticanimalsaswellashu­mans.

MaterialSafetyDataSheets(MSDS)provideinformation
aboutthechemicalsubstanceswithinaproduct,safe
handlingandstorageprocedures,rstaidmeasuresand
procedurestobetakenintheeventofaspilloraccidental
release.MSDSareavailablefromyourdealer.

BeforeyouserviceyourtractorchecktheMSDSforeach
lubricant,uid,etc.usedinthistractor.Thisinformation
indicatestheassociatedrisksandwillhelpyouservice
thetractorsafely.FollowtheinformationintheMSDS,on
manufacturercontainers,aswellastheinformationinthis
manualwhenservicingthetractor.

Utilitysafety

Whendiggingorusingground-engagingequipment,be
awareofburiedcablesandotherservices.Contactyour
localutilitiesorauthorities,asappropriatetodetermine
thelocationsofservices.

Makesurethetractorhassufcientclearancetopassin
alldirections.Payspecialattentiontooverheadpower
linesandhangingobstacles.Highvoltagelinesmayre­quiresignicantclearanceforsafety.Contactlocalau­thoritiesorutilitiestoobtainsafeclearancedistancesfrom
highvoltagepowerlines.

Retractraisedorextendedcomponents,ifnecessary.
Removeorlowerradioantennasorotheraccessories.
Shouldacontactbetweenthetractorandanelectric

Disposeofalluids,lters,andcontainersinanenviron­mentallysafemanneraccordingtolocallawsandregula­tions.Checkwithlocalenvironmentalandrecyclingcen­tersoryourdealerforcorrectdisposalinformation.

Storeuidsandltersinaccordancewithlocallawsand
regulations.Useonlyappropriatecontainersforthestor­ageofchemicalsorpetrochemicalsubstances.

Keepoutofreachorchildrenorotherunauthorizedper­sons.

Additionalprecautionsarerequiredforappliedchemi­cals.Obtaincompleteinformationfromthemanufacturer
ordistributorofthechemicalsbeforeusingthem.

powersourceoccur,thefollowingprecautionsmustbe
taken:

Stopthetractormovementimmediately .

•

Applytheparkbrake,stoptheengine,andremovethe

•
key.

Checkifyoucansafelyleavethecaboryouractual

•
positionwithoutcontactwithelectricalwires.Ifnot,stay

inyourpositionandcallforhelp.Ifyoucanleaveyour
positionwithouttouchinglines,jumpclearofthetractor
tomakesureyoudonotmakecontactwiththeground
andthetractoratthesametime.

Donotpermitanyonetotouchthetractoruntilpower

•
hasbeenshutofftothepowerlines.

2-9

Electricalstormsafety

2-SAFETYINFORMATION

Donotoperatetractorduringanelectricalstorm.

Ifyouareonthegroundduringanelectricalstorm,stay
awayfrommachineryandequipment.Seekshelterina
permanent,protectedstructure.

Mountinganddismounting

Mountanddismountthetractoronlyatdesignatedloca­tionsthathavehandholds,steps,orladders.

Donotjumpoffthetractor.

Makesuresteps,ladders,andplatformsremainclean
andclearofdebrisandforeignsubstances.Injurymay
resultfromslipperysurfaces.

Facethetractorwhenmountinganddismounting.

Workingatheights

Whenthenormaluseandmaintenanceofthetractor
requiresworkingatheights:

Correctlyuseinstalledsteps,ladders,andrailings.

•

Neveruseladders,steps,orrailingswhilethetractoris

•
moving.

Ifanelectricalstormshouldstrikeduringoperation,re­maininthecab.Donotleavethecaboroperator’splat­form.Donotmakecontactwiththegroundorobjects
outsidethetractor.

Maintainathree-pointcontactwithsteps,ladders,and
handholds.

Nevermountordismountfromamovingtractor.

Donotusethesteeringwheelorothercontrolsoracces­soriesashandholdswhenenteringorexitingthecabor
operator’splatform.

Donotstandonsurfaceswhicharenotdesignatedas

•
stepsorplatforms.

Donotusethetractorasalift,ladder,orplatformforwork­ingatheights.

Liftingandoverheadloads

Neveruseloaderbuckets,forks,etc.orotherlifting,han­dling,ordiggingequipmenttoliftpersons.

Donotuseraisedequipmentasaworkplatform.

Knowthefullareaofmovementofthetractorandequip­mentanddonotenterorpermitanyonetoenterthearea
ofmovementwhilethetractorisinoperation.

Neverenterorpermitanyonetoentertheareaunder­neathraisedequipment.Equipmentand/orloadscanfall
unexpectedlyandcrushpersonsunderneathit.

Donotleaveequipmentinraisedpositionwhileparked
orduringservice,unlesssecurelysupported.Hydraulic
cylindersmustbemechanicallylockedorsupportedif
theyareleftinaraisedpositionforserviceoraccess.

Loaderbuckets,forks,etc.orotherlifting,handling,or
diggingequipmentanditsloadwillchangethecenterof
gravityofthetractor.Thiscancausethetractortotipon
slopesorunevenground.

Loaditemscanfallofftheloaderbucketorliftingequip­mentandcrushtheoperator.Caremustbetakenwhen
liftingaload.Useproperliftingequipment.

Donotliftloadhigherthannecessary.Lowerloadsto
transport.Remembertoleaveappropriateclearanceto
thegroundandotherobstacles.

Equipmentandassociatedloadscanblockvisibilityand
causeanaccident.Donotoperatewithinsufcientvisi­bility.

2-10