Nespresso Pixie C, Pixie D, EF 280, EF 281 Service Manual

SERVICE MANUAL PIXIE COFFEE MACHINES
PIXIE C EF 280 PIXIE D EF 281
Version 1.2 en
Pixie service manual
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1 General Safety Notes ........................................................................................5
2 Main Components..............................................................................................6
2.1 Overview............................................................................................................ 6
2.2 Interior view........................................................................................................ 7
2.3 Fluid System ...................................................................................................... 8
2.3.1 Water circuit diagram................................................................................8
2.3.2 Water circuit..............................................................................................9
3 Technical Data ..................................................................................................10
3.1 Rating plates.................................................................................................... 10
3.1.1 Examples of brand specific rating plates ................................................10
3.1.2 Rating plate details (example) ................................................................11
3.2 Technical specifications................................................................................... 12
3.2.1 Dimensions and weight...........................................................................14
4 Operation............................................................................................................15
4.1 General information.......................................................................................... 15
4.2 Status indication............................................................................................... 15
4.3 Machine modes................................................................................................ 16
4.4 Program/reset fill up level................................................................................. 18
4.4.1 Programming the fill up level...................................................................18
4.4.2 Resetting the fill up level and auto shut off.............................................19
4.5 Empty water system......................................................................................... 19
4.6 Program auto shut off time............................................................................... 20
5 Maintenance ......................................................................................................21
5.1 Descaling ......................................................................................................... 21
5.1.1 Descaling procedure...............................................................................21
5.2 Cleaning procedure.......................................................................................... 25
6 Troubleshooting...............................................................................................26
6.1 Check list.......................................................................................................... 26
7 Repairs................................................................................................................28
7.1 Safety instructions............................................................................................ 28
7.2 Repair and mounting tips................................................................................. 28
7.3 Tools and accessories ..................................................................................... 30
7.4 General disassembly........................................................................................ 31
7.4.1 Prepare coffee machine for disassembly................................................31
7.4.2 Remove side panels ...............................................................................32
7.4.3 Remove power cord................................................................................33
7.4.4 Remove water guiding............................................................................35
7.4.5 Remove damper springs.........................................................................36
7.4.6 Remove closing handle...........................................................................37
7.4.7 Remove cable cover...............................................................................37
7.4.8 Remove right light guide.........................................................................38
7.4.9 Remove blind..........................................................................................39
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7.4.10Remove housing right.............................................................................39
7.4.11Remove main assembly .........................................................................44
7.4.12Remove front ring ...................................................................................46
7.4.13Remove key caps of push buttons.......................................................... 47
7.5 Replacing pump............................................................................................... 48
7.6 Replacing functional block............................................................................... 50
7.7 Replacing brewing unit..................................................................................... 52
7.8 Replacing flow meter ....................................................................................... 57
7.9 Wiring diagrams............................................................................................... 59
7.9.1 Wiring diagram 220 V - 240 V IEC..........................................................59
7.9.2 Wiring diagram 120 V UL (USA / Canada).............................................60
7.9.3 Wiring diagram 127 V IEC (Brazil).......................................................... 61
7.9.4 Wiring diagram 127 V IEC (Mexico) .......................................................62
7.9.5 Wiring diagram 100 V IEC (Japan).........................................................63
7.9.6 Wiring diagram 110 V IEC (Taiwan).......................................................64
8 Function tests................................................................................................... 65
8.1 Safety instructions............................................................................................ 65
8.2 Required equipment......................................................................................... 65
8.2.1 Overview................................................................................................. 65
8.2.2 Pressure gauge adapter.........................................................................66
8.2.3 Mounting pressure gauge adapter.......................................................... 67
8.3 Measure flow rate ............................................................................................ 68
8.4 Pressure and leakage checks.......................................................................... 69
8.4.1 Preparations ...........................................................................................70
8.4.2 Test run...................................................................................................71
8.5 Measure coffee temperature............................................................................ 72
8.6 Protective earth (PE) continuity test................................................................. 74
8.6.1 What is the protective earth continuity test about?.................................74
8.6.2 General...................................................................................................74
8.6.3 Test sequence........................................................................................75
8.6.4 What to do if the protective earth continuity test fails .............................76
8.7 Protective insulation test.................................................................................. 76
8.7.1 What is the protective insulation test about?..........................................76
8.7.2 General...................................................................................................76
8.7.3 Test sequence........................................................................................77
8.7.4 What to do if the insulation test fails.......................................................78
9 Explosion Drawings........................................................................................79
9.1 EF 280 Explosion drawing............................................................................... 79
9.2 EF 281 Explosion drawing............................................................................... 80
10 Parts List............................................................................................................ 81
10.1 Nespresso EF 280 / C60 and EF 281 / D60 .................................................... 81
10.2 208 Turmix TX160 CH..................................................................................... 83
10.3 281 DeLonghi EN125 EU................................................................................. 84
10.4 280 Krups XN300510 EU................................................................................. 85
10.5 281 Magimix M110 EU/GB .............................................................................. 86
10.6 281 Koenig D60 CH......................................................................................... 87
11 Notes................................................................................................................... 88
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PREFACE
The purpose of this service manual is to provide the service personnel with all necessary information with regards to correct handling, maintenance and repair of the Pixie coffee machines EF 280 and EF 281.
This manual should be used by the technicians as a valuable aid to guarantee the permanent readiness for use of the machines. In order to take full advantage of all the functions, it is absolutely necessary to follow the instructions in this manual.
Visit the Nespresso technical website periodically to check for upgrades, technical modifications, counter measures etc. for these coffee machines:
https://business.nespresso.com
CONTENT UPDATES
Version 1.2
Improved general disassembly procedures for cable cover and front ring.
Version 1.1
Function test corrections in connection with translations of this service manual.
Version 1.0
First released service manual version, in English only.
Please keep this manual together with
the corresponding service documentation. This way you are assured to have the necessary information.
Access is restricted
and can be obtained
by asking your Nespresso technical contact person..
The version number
of this service manual
is printed on the lower right corner of the front page.
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GENERAL SAFETY NOTES
1 GENERAL SAFETY NOTES
As an additional safety measure, the use of a residual current device (RCD), also called a ground fault circuit interrupter (GFCI), in the repair centre is highly recommended.
Risk of fatal electrical shock and fire! Mains voltage inside the coffee machine.
Unplug appliance before cleaning.
Never clean wet or immerse plug, cord or appliance in any fluid.
Disconnect the mains plug before disassembly - the appliance must be free of voltage.
This device does
not protect against electrical shock due to contact with both circuit conductors.
Example illustrations
of typical devices.
Use a GFCI with a trip
level of 4 - 6 mA (USA)
resp. a RCD with a trip level of 15 - 30 mA (Europe). A trip level above 30 mA provides only very limited protection against harm from an electric shock.
1) RCD protected socket-outlet
2) Plug-in RCD unit
3) GFCI socket
4) Plug-in GFCI
Danger of burns! Hot parts and water under pressure inside the coffee machine
(particularly in the thermoblock).
Let coffee machine cool down before cleaning or disassembly.
1
2
RESET
TEST
RESET
TEST
3
4
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MAIN COMPONENTS
2 MAIN COMPONENTS
2.1 Overview
1) Drip grid
2) Capsule container for used capsules (backlighted)
3) Feed opening for capsule
4) Closing handle
5) Coffee button "small cup" / "Espresso" (backlighted)
6) Coffee button "large cup" / "Lungo" (backlighted)
7) On/Off switch
8) Housing right
9) Water level detection
10) Water tank lid
11) Water tank
12) Power cord
13) Water tank connector
14) Side panel left/right
15) Housing left
16) Coffee outlet
17) Waste water container
18) Folding cup support
19) Maintenance unit
15
1
2
17
4
3
16
5
7
10
11
12
6
18
14
13
8
9
19
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MAIN COMPONENTS
2.2 Interior view
This interior view shows the wired cof­fee machine model
Pixie C.
1) Steam cover
2) Pyramid plate
3) Brewing device
4) Thermoblock
5) Sound damper
6) Electronic control board
7) Water tank valve
8) Flow meter
9) Light guide (for capsule container)
10) Opening in the housing to store excess lenght of power cord
11) Pump
12) Thermal cut off fuse
13) Magnetic mounting
2
3
4
7
8
9
11
12
6
10
13
1
5
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MAIN COMPONENTS
2.3 Fluid System
2.3.1 Water circuit diagram
Legend:
1) Water tank
2) Flow meter
3) Pump
4) Sound damper
5) Thermoblock
6) Check valve
7) Brewing unit
8) Capsule container
9) Waste water container
10) Drip grid
Fresh cold water Fresh hot water Coffee Waste/drip water
BU
TB
1
3
2
5
7
8
9
10
4
6
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MAIN COMPONENTS
2.3.2 Water circuit
1) Pump
2) Coffee outlet
3) Brewing unit
4) Check valve
5) Thermoblock
6) Water tank
7) Sound damper
8) Flow meter
9) Water tank connector
3
5
4
2
1
6
7
8
9
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TECHNICAL DATA
3 TECHNICAL DATA
3.1 Rating plates
3.1.1 Examples of brand specific rating plates
The rating plate can be found at the bot­tom of the coffee
machine.
This overview shows examples of various brands and is subject
to alterations.
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TECHNICAL DATA
3.1.2 Rating plate details (example)
Decoding the alphanumeric serial number
Example:
1) Brand name
2) Voltage and power rating
3) Place of manufacture
4) National approval sign of Russia (GOST R)
5) National approval sign of Germany (VDE)
6) Barcode
7) Serial number
8) Machine type
9) Special disposal icon (do not dispose with ordinary waste)
10) Sign of conformity (CE)
11) Conformity with RoHS guidelines (lead free solder, etc.)
12) Article number of the rating plate
1
2 3
6
7
8
9
10
12
4
5
11
By decoding the date of production and
machine type, the coffee machine can be identified exactly.
Checksum Color version Type of mains plug Mains voltage Distributing partner Incremental number per production day Manufacturing plant Manufacturer designation of the machine type (EF 280) 10232 ... Date of production
(10 = year 2010, 232 = 232nd day of the year)
102 322 801 0001 782 1Cs
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TECHNICAL DATA
3.2 Technical specifications
Mains voltage ranges
- Europe, RU, AU, CN, KR, SG, HK, ME, ZA, IL, BR, AR............ 220-240 V, 50/60 Hz
- USA, Canada..................................................................................... 120 V, 50/60 Hz
- BR, MX............................................................................................... 127 V, 50/60 Hz
- Japan ................................................................................................ 100 V, 50/60 Hz
- Taiwan.................................................................................................... 110 V, 60 Hz
Power consumption
220-240 V mains voltage......................................................................approx. 1’260 W
100/110/120/127 V mains voltage.........................................................1’160 - 1’370 W
Power consumption of coffee machine main components
(for all voltages and frequencies)
Thermoblock......................................................................................................1’200 W
Pump......................................................................................................................60 W
Energy consumption (CECED / FEA 2009 method)
Energy efficiency class level ............................................................................. A - 40%
Daily energy consumption....................................................................................72 Wh
Annual energy consumption..........................................................................26.28 kWh
Pump
Pump pressure
- Max. permissible....................................................................................20 bar ± 3 bar
- During coffee preparation (depending on the type of coffee)........................9 - 16 bar
Capacities
Water tank.................................................................................................. approx. 0.7 l
Waste water container......................................................................................... 190 ml
Capsule container .......................................................................... approx. 10 capsules
EuP ... Energy using Products
See commission regula­tion no. 1275/2008 of the European Union.
Approvals CE, UL "for USA and Canada", PSE, Gost R, Ctick,
CCC, KTL, SPRING, SASO, SABS, ISI, IRAM, NOM
EuP standard The coffee machine is EuP 2013 compliant
Advised water tank capacity to avoid spilling.
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TECHNICAL DATA
Volume of prepared coffee
- factory settings
Small cup "Espresso".................................................................................. 40 ml (±7%)
Large cup "Lungo"..................................................................................... 110 ml (±7%)
- customer settings
Programmable setting range.........................................................................20 - 200 ml
Environmental conditions
Operating temperature............................ + 5 °C up to + 45 °C (+ 41 °F up to + 113 °F)
Storage temperature..................................- 25 °C up to + 65 °C (- 13 °F up to 149 °F)
Altitude............................................................................up to 2’500 m above sea level
Humidity...................................................................................................no restrictions
Various data
Preheating time.......................................................................................approx. 25 sec
Automatic shut off time.................................................................after 9 min of non-use
Safety temperature (electronically controlled)....................................... 120 °C (248 °F)
Safety temperature (thermal cut-off)..................................................... 167 °C (333 °F)
Coffee temperature at outlet ...........................................86 °C ± 3 °C (187 °F ± 5,4 °F)
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TECHNICAL DATA
3.2.1 Dimensions and weight
Dimensions ( length x width x height)............................................ 326 x 111 x 235 mm
Power cable length...............................min. 0.8 m (depending on national regulations)
Cup support, folded down ....................... 90 mm, for espresso and lungo cups/glasses
Cup support, tilted up....................................................146 mm, for macchiato glasses
Weight (without water)............................................................................. approx. 2.8 kg
Dimensions in [mm].
235
326
111
90
146
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OPERATION
4 OPERATION
4.1 General information
For an overview of operational controls see “Main Components” on page 6. For basic operation of the machine such as preparing a coffee and other related infor-
mation, refer to the user manual.
4.2 Status indication
According to the following table the status of the coffee machine is shown by
- the two coffee buttons with white backlight
- the capsule container with white or red backlight.
Machine
status etc.
"Small cup"
button
"Large cup"
button
Capsule container
backlight
Water tank level
high / low / missing
LED signal
Off All LED‘s off
Error
Blinking fast (2 Hz,
0.25 s on/0.25 s off) 3 times every 2 sec­onds, alternating
Heat up
Blinking 1 Hz,
0.5 s on, 0.5 s off
Preselect small cup
Blinking 1 Hz,
0.5 s on, 0.5 s off
Preselect big cup
Blinking 1 Hz,
0.5 s on, 0.5 s off
Ready LED‘s on
Brewing small cup
Blinking 1 Hz,
0.5 s on, 0.5 s off
Brewing big cup
Blinking 1 Hz,
0.5 s on, 0.5 s off
Rinse small cup
Blinking 1 Hz,
0.5 s on, 0.5 s off (same as brewing small cup)
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OPERATION
4.3 Machine modes
This table helps to understand the operating modes of the Pixie coffee machines:
Rinse big cup
Blinking 1 Hz,
0.5 s on, 0.5 s off (same as brewing big cup)
Volume brew­ing small cup
Blinking 1 Hz,
0.5 s on, 0.5 s off (same as brewing small cup)
Volume brew­ing big cup
Blinking 1 Hz,
0.5 s on, 0.5 s off (same as brewing big cup)
Descaling ready
Blinking 2 Hz,
0.25 s on, 0.25 s off
Descaling process ­pump on
Blinking 2 Hz,
0.25 s on, 0.25 s off (same as descaling ready mode)
Descaling process ­pump off
Blinking 2 Hz,
0.25 s on, 0.25 s off (same as descaling ready mode)
Emptying / evaporating
Blinking 2 Hz,
0.25 s on, 0.25 s off
Resetting
Blinking 1 Hz,
0.5 s on, 0.5 s off (same as heat up)
Overheat
Blinking 1 Hz,
0.5 s on, 0.5 s off (same as heat up)
Machine mode Enter mode Actions Exit mode
1 Heat up mode
Every time after switch­ing on machine
Heats up thermoblock to ready temperature 90 °C within 30 sec without overshooting target temperature
e.g. switching off machine
2 Self test mode
Every time after switch­ing on machine
Tests:
• NTC short circuit
• NTC connected
• Checks if thermo­block reaches ready temperature within 2 min after switch on
e.g. switching off machine
Machine
status etc.
"Small cup"
button
"Large cup"
button
Capsule container
backlight
Water tank level
high / low / missing
LED signal
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OPERATION
3 Ready mode
• After heat up and self test mode was ok
• After brewing or volume brewing coffee
• After reset mode
• After leaving descaling mode
Keeps thermoblock temperature at 90 °C
e.g. switching off machine
4a Brewing mode 4b Volume brewing
mode (program­ming cup size)
• Press and release coffee button "large cup" or "small cup" (brewing mode)
• Press and hold coffee button "large cup" or "small cup" for more than 3 s (programming mode)
• Press and release coffee button "large cup" or "small cup" when machine was in brewing mode or automatic exit given by the flow meter
• Release coffee button "large cup" or "small cup" when machine is in programming mode
• Switch off machine
5 Descaling mode
• Switch on machine, wait until ready
• Press and hold both coffee buttons for at least 3 sec
• Regulates tempera­ture to 55 °C (after pump was started)
• Stops and starts pump with any coffee button, no volume brewing in descaling mode
• Press and hold both coffee buttons for 1 sec
Note: When machine is switched off during any descaling mode, then it goes to descaling mode ready state after next switch on.
6 Emptying mode (evaporing)
1) Switch off machine
2) Press and hold coffee button "small cup"
3) Switch on machine
1) Starts pump
2) Stops pump after 10 sec
3) Heats up thermo­block to 105 °C (100% power)
4) Switches off ther­moblock
5) Switches off machine
6) Blocks machine for 10 min
Switch off machine
7 Resetting mode
1) Switch off machine
2) Press and hold coffee button "large cup"
3) Switch on machine
• Resets programmed large and small coffee volumes to factory setting
• Indicates the reset­ting mode for 3 sec
Proceeds with self test mode automatically
8 Auto switch off mode (factory setting of 9 min can be changed to 30 min - see page 20)
Automatically after a certain period of non­use
• Switch off machine after 9 min resp. 30 min if no coffee is brewed or 9 min resp. 30 min after last brewed coffee
9 Failure mode
Automatically by fol­lowing failures: a) NTC short circuit b) NTC not connected c) Heat up too slow
Machine indicates fail­ure with blinking coffee buttons as long as the failure is present
When failure is fixed
Machine mode Enter mode Actions Exit mode
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OPERATION
4.4 Program/reset fill up level
Each coffee button can be programmed with a coffee volume for an individual cup size. The procedure for programming/resetting is the same for both coffee buttons.
4.4.1 Programming the fill up level
Programmable volume range........................................................................20 - 200 ml
Each new program­ming cycle starts with
the min. volume (20 ml after 3 sec), regard­less of a preprogrammed coffee volume.
1) Prepare coffee as usual (see user manual), but keep the coffee button pressed for at least 3 seconds in order to start programming mode.
2) Only release the button when the desired fill level is reached.
min
3 sec
max 200 ml
20 ml
200 ml
max 200 ml
min
3 sec
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OPERATION
4.4.2 Resetting the fill up level and auto shut off
With the following procedure all programmed fill up levels will be set back to this factory settings:
Coffee button "small cup" / "Espresso".................................................................. 40 ml
Coffee button "large cup" / "Lungo"...................................................................... 110 ml
Additionally the auto shut off time will be set back to 9 min (factory setting).
4.5 Empty water system
After every operation, some water (max. 25 ml) remains in the coffee machine. There­fore the water system must be emptied
- if the coffee machine will not be used for a long time
- as antifreeze measure
- for repairs and shipment.
1) Switch off the coffee machine. 2) Press and hold the button "large cup".
3) Switch on the coffee machine.
4) Release button "large cup".
1
OFF
2
3
4
ON
After this procedure, the coffee machine
will not be ready for approx. 10 min (until the thermoblock cools to below 100 °C ).
1) Switch off coffee machine. 2) Remove water tank.
3) Place a receptacle under the coffee outlet.
1
OFF
2
3
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OPERATION
4.6 Program auto shut off time
The auto shut off time of 9 min can be changed to 30 min with the following procedure:
To set the auto shut off time back to the factory default of 9 min, see page 19.
4) Press and hold button "small cup".
5) Switch coffee machine on again.
6) Release button "small cup".
- The coffee buttons blink fast simulta­neously.
- The pump starts to drain the water system and stops automatically.
- After heating up the therrmoblock, the machine switches itself off automati­cally and blocks the On/Off switch for approx. 10 min.
1) Switch off coffee machine. 2) Press and hold both coffee buttons.
3) Switch coffee machine on again.
4) Release both coffee buttons.
4
5
6
ON
Automatic
switch off
1
OFF
2
3
4
ON
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MAINTENANCE
5 MAINTENANCE
5.1 Descaling
5.1.1 Descaling procedure
Only use Nespresso descaler (5034) or Nespresso descaling kit
(3035/CBU-2) – never use vinegar!
Descaler can damage casing and surfaces. Immediately clean drops of descaling solution.
1) Eject capsule or check if capsule is removed.
2) Remove and empty water tank, cap­sule and waste water container.
1
2
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MAINTENANCE
Fold cup support up to the stop before pulling it out of the
hinges.
Use a container with a capacity of min. 1 l.
3) Fold up and release cup support from waste water container.
4) Re-insert capsule and waste water container.
5) Place a container under coffee outlet.
3
5
4
Observe the safety instructions on the descaler package.
6) Fill measuring jug with 0.1 l (1 bag) of Nespresso descaling liquid and 0.5 l fresh, potable water.
7) Fill descaling solution in water tank.
8) Insert water tank into the coffee machine.
9) Switch machine on and wait till machine is ready.
10) Press both coffee buttons simulta­neously for at least 3 sec.
- The machine is in descaling mode now (both coffee buttons blinking fast).
6
8
0.5 l
0.1 l
7
9
10
3 sec
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MAINTENANCE
Danger! Hot splashes of
descaling solution. Do not open closing han­dle during descaling process.
11)
Press any coffee button to start pump. Let the entire solution in the tank run through the system.
12) After water tank is empty, pour descal­ing solution back into water tank.
11
12
Danger of injury! Residual descaler
may be harmful. Rinse thoroughly to remove any residue.
13) Place empty container back under cof­fee outlet.
14) Descale again: press any coffee
button
and wait until water tank is empty.
15) Empty container and put it back under coffee outlet.
16) Rinse and clean water tank thoroughly and fill it with fresh potable water.
13
14
16
15
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MAINTENANCE
17) Rinse coffee machine by pressing any coffee button and wait until water tank is empty.
18) Press both coffee buttons simultane­ously for at least 1 sec to end descal­ing mode.
19) Remove and empty container.
20) Switch off coffee machine.
21) Empty and clean capsule and waste water container.
22) Clip cup support on waste water con­tainer.
23) Clean coffee machine with a damp cloth if necessary.
17
18
1 sec
19
21
20
22
23
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MAINTENANCE
5.2 Cleaning procedure
Risk of fatal electrical shock and fire! Never clean wet or immerse plug, cord or appliance in any fluid. Unplug appliance and let it cool down to avoid burns.
Never use brushes and/or cleaning
agents that contain aggressive or chemical components resp. solvents. Do not put any part in a dishwasher. Use only a damp cloth or sponge and a mild cleaning agent if necessary
1) Switch machine off.
2) Check if capsule is ejected.
3) Empty and clean
- capsule container (a)
- waste water container (b) with
- cup support (c) and drip grid (d).
2
1
OFF
3
a
b
c
d
Do not use a brush -
the water tank can be
scratched.
4) Empty, rinse and clean water tank.
5) Reassemble coffee machine.
6) Clean coffee outlet with a damp cloth.
7) Clean coffee machine with a damp cloth if necessary.
5
4
6
7
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TROUBLESHOOTING
6 TROUBLESHOOTING
6.1 Check list
After an initial inspec­tion in accordance
with this check list, errors are quickly found and corrected with the appropri­ate measure. Therefore, adhere to the sequence of the check list. Repair every occurring error and work the check list through until it is completed.
Check Error symptoms
Measure /
repair work
Further measures /
repair work
1 Check the coffee
machine for visi­ble damage
1.1 Housing parts bro­ken or damaged
YES - replace housing parts if necessary NO - continue
1.2 Power cord dam­aged
YES - replace power cord NO - connect power cord of machine to the mains and con­tinue
2 Check mechani-
cal components
2.1 Cup support with capsule and waste water container does not remain in fitting position
YES - check if waste water container has its metallic plate for magnetic mounting NO - continue
NO - replace waste water con­tainer.
2.2 Cup support rattles when folded down or during operation
YES - check if 2 rubber stop­pers are mounted on waste water container NO - continue
NO - replace stoppers
2.3 Closing handle malfunction
YES - it is very difficult or almost impossible to close the handle and to press it all the way down NO - continue
YES - replace brewing unit
2.4 Capsule is not ejected correctly
YES - replace brewing unit NO - continue
3 Fill water tank 3.1 Water tank leaks
YES - replace water tank NO - continue
4 Activate On/Off
switch to perform automatic self test
4.1 Coffee machine is not working (does not function)
a) YES - power cord is okay (loose connection)
YES - continue NO - replace power cord
b) YES - On/Off switch has typ­ical switching noise
YES - continue NO - replace functional block
c) YES - pump works (press a coffee button)
YES - continue with point e) NO - continue with point d)
d) YES - both coffee buttons are working
YES - replace pump NO - replace functional block
e) YES - fine wire fuses or triac on thermoblock defective
YES - replace thermoblock NO - continue
f) YES - wiring is okay NO - continue with point 4.2
YES - replace functional block NO - replace defective cables
4.2 Both coffee buttons are blinking 3x fast
YES - thermoblock is hot NO - self test ok - continue
YES - switch off/on coffee machine and check again NO - replace thermoblock or functional block
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TROUBLESHOOTING
5 Rinse coffee
machine
5.1 No water at coffee outlet
YES - a) water system is empty
YES - open the closing handle and press a coffee button sev­eral times to fill the water system NO - continue
YES - b) coffee machine is cal­cified NO - continue
YES - descale coffee machine (see page 21)
YES - c) pyramide plate blocked
YES - replace brewing unit NO - continue
YES - d) flow meter blocked YES - clean or replace flow
meter NO - continue
YES - e) pump cannot produce sufficient water pressure
YES - replace pump NO - continue
6 Measure coffee
temperature dur­ing coffee prepa­ration (see page
72)
6.1 Temperature is too low (below 83°C)
YES - descale coffee machine (see page 21) NO - continue
6.2 Temperature too high (over 89 °C)
YES - replace thermoblock NO - continue
7 Check for leakage
(see page 69) and measure flow rate (see page 68)
7.1 Hose connections leak
YES - replace sound damper NO - continue
7.2 Brewing unit leaks YES - replace brewing unit
NO - continue
7.3 Rate of flow not within standard range (60-120ml in 30 sec)
YES - coffee machine is calci­fied NO - continue with point 9
YES - descale coffee machine (see page 21) NO - replace pump
8
Descale coffee machine (if necessary)
8.1 Coffee machine is calcified
YES - descale coffee machine (see page 21) NO - continue with point 9
9 Check water tank
contents after des­caling and rinising
9.1 Particles of calcium and rust visible in water
YES - descale and rinse coffee machine again to clean water circuit
(see page 21)
NO - continue
YES - inform customer to des­cale coffee machine periodi­cally and to use the specified descaling product only.
10 Final cleaning
(see page 25)
No errors found according to check list?
YES - for more information please contact Nespresso Service Division
End of check list
Check Error symptoms
Measure /
repair work
Further measures /
repair work
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