The information disclosed in this document, including all designs and related materials, is
the valuable property of NEC Computer Systems Division, Packard Bell NEC, Inc.
(hereinafter “NECCSD, PB NEC”) and/or its licensors. NECCSD and/or its licensors, as
appropriate, reserve all patent, copyright and other proprietary rights to this document, including all design, manufacturing, reproduction, use, and sales rights thereto, except to the
extent said rights are expressly granted to others.
The NECCSD product(s) discussed in this document are warranted in accordance with the
terms of the Warranty Statement accompanying each product. However, actual
performance of each such product is dependent upon factors such as system configuration,
customer data, and operator control. Since implementation by customers of each product
may vary, the suitability of specific product configurations and applications must be
determined by the customer and is not warranted by NECCSD.
To allow for design and specification improvements, the information in this document is
subject to change at any time, without notice. Reproduction of this document or portions
thereof without prior written approval of NECCSD is prohibited.
FaxFlash is a service mark of NEC Computer Systems Division (NECCSD), Packard Bell NEC, Inc.
NEC, MultiSync, and PowerMate are registered trademarks of NEC Corporation, used under license.
MagicEye is a trademark of Packard Bell NEC, Inc.
All other product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective trademark owners.
First Printing — November 1997
Copyright 1997
NEC Computer Systems Division
Packard Bell NEC, Inc.
1414 Massachusetts Avenue
Boxborough, MA 01719-2298
All Rights Reserved
xiii
Preface
This manual contains technical information necessary for servicing and repairing the
NEC PowerMate Enterprise NetPC computer from NEC Computer Systems Division,
Packard Bell NEC, Inc. It contains hardware and interface information for users who need
an overview of system design. The manual also includes system setup information,
procedures for installing options, and illustrated parts lists. The manual is written for
NECCSD-trained customer engineers, system analysts, service center personnel, and
dealers.
The manual is organized as follows:
Section 1 — Technical Information provides an overview of computer features and
options, hardware design, interface ports, and internal devices. System specifications are
listed including dimensions, weight, environment, safety compliance, power consumption,
and memory.
Section 2 — Setup and Operation includes unpacking, setup, and operation information.
Procedures are also included for configuring the system with the BIOS Setup utility, setting
passwords, using power management and security features, reinstalling the operating system
or software, and using the BIOS Update utility.
Section 3 — Option Installation provides installation procedures for adding optional
expansion boards, upgrading the hard disk, adding system memory, or upgrading the
processor.
NOTE: Access to the inside of the system is
restricted. The PowerMate NetPC is designed to
be upgraded by qualified, NECCSD-trained
personnnel, such as system administrators,
authorized dealers, NECCSD customer
engineers, and service center technicians.
Section 4 — Maintenance and Troubleshooting includes recommended maintenance
information, along with possible computer problems and their solutions, and the procedures
for battery replacement. NECCSD telephone numbers are provided for obtaining service,
accessing the NECCSD Bulletin Board System, and accessing the NEC FaxFlashSM service.
Section 5 — Repair includes computer disassembly and reassembly procedures. Also
included are an exploded view diagram (Illustrated Parts Breakdown) and a parts lists for
depot-level replaceable parts.
xiv Preface
NOTE: The PowerMate NetPC system is
designed to be repaired by qualified, NECCSDtrained technicians at the depot level of service.
Appendix A — Connector Pin Assignments provides a list of system, riser, and option
board internal connector pin assignments and a list of external pin assignments for the
keyboard, mouse, serial ports, parallel port, network ports, and video port.
Appendix B —Jumper Settings provides jumper settings for the system board, and for
options that may ship with the computer, including the CD-ROM reader and the fax/modem
board.
Abbreviations
xv
Aampere
ACalternating current
ATadvanced technology (IBM PC)
ATAAT attachment
ATAPIAT attachment packet interface
BBSBulletin Board Service
BCDbinary-coded decimal
BCUBIOS Customized Utility
BIOSbasic input/output system
bitbinary digit
BUUBIOS Upgrade Utility
bpibits per inch
bpsbits per second
Ccapacitance
Ccentigrade
Cachehigh-speed buffer storage
CAMconstantly addressable memory
CAScolumn address strobe
CD/ROMcompact disk-ROM
CGcharacter generator
CGAColor Graphics Adapter
CGBColor Graphics Board
CHchannel
clkclock
cmcentimeter
CMOScomplementary metal oxide
semiconductor
COMcommunication
CONTcontrast
CPGAceramic pin grid array
CPUcentral processing unit
DACdigital-to-analog converter
DACKDMA acknowledge
DCdirect current
DIMMDual In-Line Memory Module
DIPdual in-line package
DLABDivisor Latch Address bit
DMAdirect memory access
DMACDMA controller
DOSdisk operating system
DRAMdynamic RAM
ECCerror checking and correction
EDOextended data output
EGAEnhanced Graphics Adapter
EPROMerasable and programmable ROM
EVGAEnhanced Video Graphics Array
FFahrenheit
FAXfacsimile transmission
FCCFederal Communications
Commission
FGframe ground
FMfrequency modulation
FPfast page
FRUfield-replaceable unit
GBgigabyte
GNDground
HEXhexadecimal
HGAHercules Graphics Adapter
Hzhertz
ICintegrated circuit
IDidentification
IDEintelligent device electronics
IDTRinterrupt descriptor table register
in.inch
INTAinterrupt acknowledge
IPBillustrated parts breakdown
IRinfrared
IRRInterrupt Request register
ISAIndustry Standard Architecture
ISRIn Service register
I/Oinput/output
IPCintegrated peripheral controller
ipsinches per second
IRQinterrupt request
xvi Abbreviations
Kkilo (1024)
kkilo (1000)
KBkilobyte
kgkilogram
kHzkilohertz
lbpound
LEDlight-emitting diode
LSBleast-significant bit
LSIlarge-scale integration
Mmega
mAmilliamps
maxmaximum
MBmegabyte
MDAMonochrome Display Adapter
MFMmodified frequency modulation
MHzmegahertz
MPEGMotion Picture Experts Group
mmmillimeter
msmillisecond
MSBmost-significant bit
NASCNational Authorized Service
Center
NCnot connected
NMINon-maskable Interrupt
nsnanosecond
NSRC National Service Response Center
PALprogrammable array logic
PCpersonal computer
PCBprinted circuit board
PCIPeripheral Component
PROMprogrammable ROM
QFPquad flat pack
RAMrandom-access memory
RAMDAC RAM digital-to-analog converter
RASrow address strobe
RGBred green blue
RGBIred green blue intensity
ROMread-only memory
rpmrevolutions per minute
Rread
RTCreal-time clock
R/Wread/write
Sslave
SCSISmall Computer System Interface
SDRAMSynchronous Dynamic Random
Access memory
SGsignal ground
SDRAMSynchronous Graphics Random
Access Memory.
SIMMsingle inline memory module
SPMstandard page mode
SRSSound Retrieval System
SVGASuper Video Graphics Array
SWswitch
TACTechnical Assistance Center
TSCTechnical Support Center
TTLtransistor/transistor logic
tpitracks per inch
USBuniversal serial bus
Vvolt
Vacvolts, alternating current
Vdcvolts, direct current
VESAvideo electronics standards
NEC PowerMate Enterprise NetPC computers are designed to enable central
administration of computer resources in network environments. A highly manageable
platform, the NetPC features network boot capabilities, controlled upgrade paths for system
enhancements, and a “sealed case” that prevents end-user access for changing the system
hardware or software configuration.
NOTE:
designed to be repaired by qualified, NECCSDtrained technicians at the depot level of service.
PowerMate NetPC systems are available in two basic models with the following features:
16 MB (minimum) of Synchronous Dynamic Random-Access Memory
(SDRAM), and a 2.0-GB IDE hard disk drive
The PowerMate NetPC system is
Windows NT® 4.0 operating system, a 200-MHz Intel Pentium MMX processsor,
32 MB of SDRAM, and a 3.2-GB hard disk drive.
The MMX processor technology boosts audio, video, and 3D graphics performance.
Both PowerMate NetPC models come with an RJ-45 network connector and a video chip
with 2 MB of Synchronous Graphics Random-Access Memory (SGRAM).
Both models also contain audio/video components for multimedia presentations and support
optional memory expansion modules. For further hardware enhancements, both models
contain a PCI expansion slot for adding an optional, half-length, plug and play-compatible
PCI board.
The system features two USB ports, two serial ports, and one parallel port. Ultra DMA,
remote wakeup (“Wake on LAN”), 3D graphics, and power management are supported.
Build choices include hard disk drive and Pentium MMX processor upgrades. System
memory is provided in 16-MB, 32-MB, and (as available) 64-MB and 128-MB DIMM
sticks, in memory configurations ranging from 16 MB to 256 MB.
Figures 1-1 and 1-2 show the front and back features of the PowerMate NetPC system.
1-2 Technical Information
Figure 1-1 PowerMate NetPC Features – Front View
Figure 1-2 PowerMate NetPC Features – Back View
Technical Information 1-3
The NetPC chassis is divided into two sheet-metal halves. This allows the box to be
completely enclosed and “sealed” before plastics are installed on the outside. The top half of
the system contains the hard disk, fan, and power supply. The bottom half contains the
system board and riser card.
Figure 1-3 Top and Bottom Chassis Assemblies
The basic hardware features inside the PowerMate NetPC are listed below:
RJ-45 LAN connector (on riser card) for connection to an Ethernet network
Two 168-pin DIMM sockets; system memory from 16 MB using 16-MB, 32-MB,
and (per availability) 64-MB or 128-MB sticks; upgradeable to 256 MB
S3 Trio 64 ViRGE/GX graphics chip integrated on system board
2 MB of video SDRAM
256-KB pipeline burst cache memory
2.0-GB or 3.2-GB hard disk drive
Yamaha OPL3-SA3 sound system integrated on system board
Chicony 104 keyboard
Microsoft IntelliMouse.
1-4 Technical Information
System Board
DIMM
Sockets
Processor/Heatsink
Riser Card
Hard Disk
Figure 1-4 Chassis Hardware Features
PowerMate NetPC computers are configured according to Table 1-1.
Table 1-1 PowerMate NetPC System Configuration
Component Description
System Unit
System Board Intel CN430TX (with sound)
CPU* Pentium 166-MHz MMX
System RAM* 16 MB to 256 MB of SDRAM in 2 DIMM sockets
IDE Hard Disk
Drive*
Pentium 200-MHz MMX
Western Digital Ultra DMA/33:
2.0 GB (WDAC22000)
3.2 GB (WDAC33200)
L2 Cache 256-KB
Graphics S3 Trio 64 ViRGE/GX 3D Graphics on system board
Video DRAM 2 MB of SGRAM soldered on system board
* Varies by system
Table 1-1 PowerMate NetPC System Configuration
Component Description
Audio Yamaha OPL3-SA3
Power Supply Astec 51-watt (rated)
Technical Information 1-5
Keyboard
Mouse
“Melted” Chicony KB8963
Microsoft IntelliMouse 68874
SYSTEM BOARD
The system board includes the following features:
Intel 82430TX PCI chipset used for PCI/ISA, memory, and peripheral control
PC87307 Super I/O controller (integrates standard PC I/O functions: two serial
ports, one EPP/ECP-capable parallel port, floppy disk interface, real time clock,
and keyboard and mouse controller; support for two USB interfaces)
Two dual in-line memory module (DIMM) sockets with support for up to
256 MB of SDRAM using DIMMs
PTL BIOS in a flash memory device supporting system setup and PCI auto-
configuration; the NetPC BIOS is slightly different than the standard PC BIOS
(boot from CD-ROM is not an option, since this device is not integrated into the
system).
Expansion slot for riser card
PS/2®-style keyboard and mouse connectors
32-KB internal dual write-back cache integrated on the MMX processor
Pipelined 32-bit addressing
64-bit data bus
from 16 MB to 256 MB of SDRAM upgradeable with 4-MB, 8-MB, 16-MB,
32-MB, 64-MB or 128-MB increments through DIMM sockets on system board
(64-MB and 128-MB as available)
National Heceta LM78 chip for monitoring voltage, temperature, and security
Integrated sound
OPTi Sound Blaster PRO, OPTi Sound Blaster 2.0, and Microsoft
Windows Sound System compatible
SRS 3D sound logic
Built-in 16-bit Sigma-Delta stereo CODEC and FM synthesis
One intelligent drive electronics (IDE) interface channel
Support for Ultra DMA/33 on Windows 95 systems
Support for two IDE devices on the channel, one set as master, the other as
slave (physically, only one hard disk fits in the chassis)
NOTE:
DMA/33 device on the IDE channel. If an
additional IDE device is added to the IDE
channel, neither device can use Ultra DMA/33
mode.
The system supports only one Ultra
Power management with power saving mode, featuring inactivity timer
External connectors for connecting the following external devices:
VGA-compatible monitor (standard, super, high-resolution VGA)
Personal system/2 (PS/2®)-style mouse
PS/2-style keyboard
Parallel printer; parallel port includes bi-directional Enhanced Parallel Port
(EPP) and Enhanced Capabilities Port (ECP) support
Serial devices through two buffered 16C550 UART serial ports, supporting
up to 115.2 KB per second (only one port enabled)
Two USB devices
Multimedia speaker and microphone.
Technical Information 1-7
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Table 1-2 lists the major chips on the system board. See Appendix A, “Connector Pin
Assignments,” for a list of the system board connectors. See Appendix B, “Jumper
Settings,” for a description of board switches.
Table 1-2 System Board Feature Components
Chip Function
Pentium Chip 166-MHz MMX Pentium processor
200-MHz MMX Pentium processor
82430TX Chipset:
430TX S
430TC PCI ISA IDE Xcelerator
(PIIX4)
National Heceta LM78 Provides voltage, temperature, and securit
Provides CPU interface control, functions as
L2 write-back cache controller; DRAM
controller; full
latenc
management control.
Functions as a PCI to ISA bridge; PCI IDE
functionalit
dual channel enhanced IDE interface with
support for Ultra DMA/33; enhanced DMA
controller; and interrupt controller based on
82C95, with support for 15 interrupts; power
mana
counters.
monitoring.
Centronics compatible (standard mode)
Enhanced capabilities port (ECP)
Enhanced parallel port (EPP)
Two RS-232C serial ports
Inte
Supports industry-standard floppy controller
PCI bus interface; power
ement control; real-time clock; 16-bit
rated 8042A keyboard controller
nchronous minimum
, a USB controller; integrated
Yamaha OPL3-SA3 Audio on system board
S3 Trio 64 ViRGE/GX 3D graphics on system board
Processor and Secondary Cache
The system uses an Intel Pentium processor with an internal clock speed of 166 MHz,
or 200 MHz. These processors use Intel MMX technology.
The processor is an advanced pipelined 32-bit addressing, 64-bit data processor designed to
optimize multitasking operating systems. The 64-bit registers and data paths support 64-bit
addresses and data types.
1-8 Technical Information
The MMX processor has 32 KB of built-in cache memory (16 KB instruction and 16 KB
data). To use the Pentium processor’s power, the system features an optimized 64-bit
memory interface and 256 KB of secondary write-back cache located on the system board.
The processor is compatible with 8-, 16-, and 32-bit software written for the Intel386™,
Intel486™, Pentium, and Pentium Pro processors. The Pentium processor is mounted into a
socket-7 zero insertion force (ZIF) socket. Systems with the 166-MHz processor can be
upgraded to 200-MHz. The socket provides an easy upgrade path.
System BIOS
The system BIOS is from Intel, based on Phoenix Technologies Limited (PTL) BIOS ‘95.
This ISA- and PCI-compatible BIOS is contained in a flash memory device on the system
board. The BIOS provides the Power-On Self-Test (POST), the system Setup program, a
PCI and IDE auto-configuration utility, and BIOS recovery code.
The system BIOS is always shadowed. Shadowing allows any BIOS routine to be executed
from fast 32-bit DRAM on the system board, instead of from the slower 8-bit flash device.
NEC’s Flash ROM allows fast, economical BIOS upgrades. The Flash ROM is a
reprogrammable EPROM containing both the system and video BIOS. Using the Flash
ROM to change the ROM BIOS provides the following advantages:
the BIOS upgrade is performed quickly and easily
the expense of replacing ROM BIOS chips is eliminated, so system maintenance
costs are reduced
there is less chance of inadvertently damaging the system board than when
physically replacing ROMs
new technology can be incorporated while maintaining corporate standards
network administrators can exercise company-wide control of BIOS revisions.
Technical Information 1-9
The BIOS programs execute the Power-On Self-Test, initialize processor controllers, and
interact with the display, diskette drives, hard disk drives, communication devices, and
peripherals. The system BIOS also contains the Setup utility. The POST copies the ROM
BIOS into RAM (shadowing) for maximum performance.
The Flash ROM allows the system and video BIOS to be upgraded with the BIOS Update
utility, without having to physically remove the ROM (see Section 2 for further information
on the BIOS Update utility). The Flash ROM supports the reprogramming of the system
BIOS and the video BIOS.
The system memory map is shown in Table 1-3.
Table 1-3 System Memory Map
Memory Space Size Function
100000-10000000 256 MB Extended memory
F0000-FFFFF 64 KB PTL system BIOS
EC000-EFFFF 16 KB Reserved for BIOS
EA000-EBFFF 8 KB ECSD (Plug and Play configuration and DMI)
E9000-E9FFF 4 KB Reserved for BIOS
E8000-E8FFF 4 KB OEM logo or Scan User Flash
E4000-E7FFF 32 KB Reserved for BIOS (currently available as UMB)
E0000-E3FFF 96 KB USB buffer area
C8000-D7FFF 160 KB Available HI DOS memory (open to ISA and PCI bus)
A0000-C7FFF 1 KB Video memory and BIOS
9F800-9FFFF 127 KB Extended BIOS data (moveable by memory manager
The processor communicates with I/O devices by I/O mapping. The hexadecimal (hex)
addresses of I/O devices are listed in Table 1-4. (In Plug and Play systems, these addresses
are typical but may vary by configuration.)
Table 1-4 I/O Address Map
Address (Hex) I/O Device Name
0000-000F DMA controller
0020-0021 Programmable interrupt controller
0040-0043 System timer 1
0060 Standard 101/102 or Microsoft® Natural
Keyboard
0061 System speaker
0064 Standard 101/102 or Microsoft® Natural
Keyboard
0071 System CMOS/real time clock
0078-007F System board resources
0080 System board resources
0081-008F DMA controller
00A0-00A1 Programmable interrupt controller
00C0-00DF DMA controller
00F0-00FF Numeric data processor
01F0-01F7 Intel 82371AB PCI Bus Master IDE controller
01F0-01F7 Primary IDE controller (dual FIFO)
0220-022F YAMAHA OPL3-SAx Sound System
0274-0277 I/O read data port for ISA Plug and Pla
enumerator
0290-0297 System board resources
0278-027F Parallel port 2
02E8-02EF COM4
02F8-02FF COM2
0330-0331 YAMAHA OPL3-SAx Sound System
0370-0371 YAMAHA OPL3-SAx Sound System
0378-037F Parallel port (LPT1)
0388-038F YAMAHA OPL3-SAx Sound System
003B0-03BB S3 Virge/DX/GX PCI graphics
Technical Information 1-11
Table 1-4 I/O Address Map
Address (Hex) I/O Device Name
003C0-03DF S3 Virge/DX/GX PCI graphics
03F0-03F5 Standard diskette drive controller
03F6 Intel 82371AB PCI Bus Master IDE controller
03F6 Primary IDE controller (dual FIFO)
03F7 Standard diskette drive controller
04D0-04D1 System board resources
0530-0537 YAMAHA OPL3-SAx Sound System
0CF8-0CFF PCI bus
7000-700F System board resources
8000-803F System board resources
FCA0-FCBF Intel 82371AB PCI Bus Master IDE controller
FCD0-FCD7 Intel 82371AB PCI Bus Master IDE controller
FCD0-FCD7 Primary IDE controller (dual FIFO)
FCE0-FCFF Intel EtherExpress Pro/100 WfM PCI adapter
System Memory
The system comes with between 16 MB and 256 MB of SDRAM installed in dual in-line
memory module DIMM sockets on the system board.
The memory configuration consists of two sockets. The DIMM memory sockets accept
168-pin, 64-bit (non-parity) 8-, 16-, 32-, 64-, and 128-MB DIMMs. Table 1-5 lists the
supported DIMMs.
Table 1-5 Memory Configurations
DIMM Size Type Configuration Technology
8 MB CAS Latency 2 SDRAM 1-Mbit x 64-bit 16 Mbit
16 MB CAS Latency 2 SDRAM 2-Mbit x 64-bit 16 Mbit
32 MB CAS Latency 2 SDRAM 4-Mbit x 64-bit 16 Mbit
64 MB CAS Latency 2 SDRAM 8-Mbit x 64-bit 64 Mbit
128 MB CAS Latency 2 SDRAM 16-Mbit x 64-bit 64 Mbit
1-12 Technical Information
Memory upgrades are easy with DIMMs. Advantages of using DIMMs are listed below:
DIMMs do not need to be installed in pairs on the system board.
DIMMs of different memory types and sizes can be installed on the same board.
No switches or jumpers need to be set if the memory is changed.
The system BIOS automatically detects the DIMMs.
See “Checking the Memory in the System” in Section 3 for the valid DIMM configurations.
Hardware Monitor
The National Semiconductor Heceta LM78 chip provides economical instrumentation
capabilities (NEC MagicEye™ Technology) for reduced cost of PC ownership when the
system is used with the LANDesk® Client Manager. This single-chip ASIC features:
integrated ambient temperature sensor
power supply voltage monitoring to detect excessively high or low voltage levels
registers for storing POST hardware test results and error codes
remote reset capabilities from a remote peer or server through LANDesk Client
Manager v.3.0
When ranges for temperature, fan speed, or voltage are exceeded, an interrupt is activated.
The hardware monitor component connects to the ISA bus as a 8-bit I/O mapped device.
Interrupt Controller
The interrupt controller operates as an interrupt manager for the entire system environment.
The controller:
accepts requests from peripherals
issues interrupt requests to the processor
resolves interrupt priorities
provides vectors for the processor to determine which interrupt routine to
execute.
The interrupt controller has priority assignment modes that can be reconfigured at any time
during system operations.
The interrupt levels are described in Table 1-6. Interrupt level assignments 0 through 15 are
in order of decreasing priority. See Section 2 for information on using the Setup utility to
change the interrupts.
Table 1-6 Interrupt Level Assignments*
g
Interrupt Assignment*
Technical Information 1-13
Windows 95 System
Windows NT 4.0 System
0 System Timer System Timer
1 Keyboard Keyboard
2 Sound Sound
3 Not used Not used
4 Serial Port A - COM1 Serial Port A - COM1
5 OPL3-SA
X
OPL3-SA
X
6 Floppy Disk Floppy Disk
7 Parallel Port - LPT1 OPL3-SA
Serial Port
10 Not used Not used
11 Intel Ether Express
Pro/100 PCI
Intel Ether Express Pro/100
PCI
12 Mouse Mouse
13 Coprocessor Coprocessor
14 IDE port A IDE port A
15 NA NA
* In Plug and Play systems, these interrupts are typical but may vary by
configuration. See the following paragraphs.
1-14 Technical Information
DMA settings are given in Table 1-7.
Table 1-7 DMA Settings*
DMA
0 OPL3-Sax OPL3-Sax
1 OPL3-Sax OPL3-Sax
2 Floppy Disk Controller Floppy Disk Controller
3 Available Available
4 Cascade Cascade
5 Available Available
6 Available Available
7 Available Available
* In Plug and Play systems, these interrupts are typical but may vary by
configuration. See the following paragraphs.
Windows 95 System Windows NT 4.0 System
The following audio resources vary depending on which operating system or environment
they run under (default based on shipping configurations):
Base I/O address: 220-22f
FM Synthesis address:388-38B
MPU-401 MIDI address:330-331
The following information indicates the possible resources that a sound component can
have after third party devices have been added to the system:
Joystick address:201
Base address:220 to 250
FM Synthesis address:388
MPU-401 MIDI address:330
Audio DMA:0, 1, 3
Audio IRQ:5, 7, 9, 10
MPU-401 MIDI IRQ:5, 7, 9, 10
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