Nec POWERMATE ENTERPRISE NETPC SERVICE MANUAL

PROPRIETARY NOTICE AND LIABILITY DISCLAIMER

The information disclosed in this document, including all designs and related materials, is the valuable property of NEC Computer Systems Division, Packard Bell NEC, Inc. (hereinafter “NECCSD, PB NEC”) and/or its licensors. NECCSD and/or its licensors, as appropriate, reserve all patent, copyright and other proprietary rights to this document, including all design, manufacturing, reproduction, use, and sales rights thereto, except to the extent said rights are expressly granted to others.

The NECCSD product(s) discussed in this document are warranted in accordance with the terms of the Warranty Statement accompanying each product. However, actual performance of each such product is dependent upon factors such as system configuration, customer data, and operator control. Since implementation by customers of each product may vary, the suitability of specific product configurations and applications must be determined by the customer and is not warranted by NECCSD.

To allow for design and specification improvements, the information in this document is subject to change at any time, without notice. Reproduction of this document or portions thereof without prior written approval of NECCSD is prohibited.

FaxFlash is a service mark of NEC Computer Systems Division (NECCSD), Packard Bell NEC, Inc. NEC, MultiSync, and PowerMate are registered trademarks of NEC Corporation, used under license. MagicEye is a trademark of Packard Bell NEC, Inc.

All other product, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective trademark owners.

First Printing — November 1997

Copyright 1997

NEC Computer Systems Division

Packard Bell NEC, Inc.

1414 Massachusetts Avenue

Boxborough, MA 01719-2298

All Rights Reserved

xiii

Preface

This manual contains technical information necessary for servicing and repairing the NEC PowerMate® Enterprise NetPC computer from NEC Computer Systems Division,

Packard Bell NEC, Inc. It contains hardware and interface information for users who need an overview of system design. The manual also includes system setup information, procedures for installing options, and illustrated parts lists. The manual is written for NECCSD-trained customer engineers, system analysts, service center personnel, and dealers.

The manual is organized as follows:

Section 1 — Technical Information provides an overview of computer features and options, hardware design, interface ports, and internal devices. System specifications are listed including dimensions, weight, environment, safety compliance, power consumption, and memory.

Section 2 — Setup and Operation includes unpacking, setup, and operation information. Procedures are also included for configuring the system with the BIOS Setup utility, setting passwords, using power management and security features, reinstalling the operating system or software, and using the BIOS Update utility.

Section 3 — Option Installation provides installation procedures for adding optional expansion boards, upgrading the hard disk, adding system memory, or upgrading the processor.

NOTE: Access to the inside of the system is restricted. The PowerMate NetPC is designed to be upgraded by qualified, NECCSD-trained personnnel, such as system administrators, authorized dealers, NECCSD customer engineers, and service center technicians.

Section 4 — Maintenance and Troubleshooting includes recommended maintenance information, along with possible computer problems and their solutions, and the procedures for battery replacement. NECCSD telephone numbers are provided for obtaining service, accessing the NECCSD Bulletin Board System, and accessing the NEC FaxFlashSM service.

Section 5 — Repair includes computer disassembly and reassembly procedures. Also included are an exploded view diagram (Illustrated Parts Breakdown) and a parts lists for depot-level replaceable parts.

xiv Preface

NOTE: The PowerMate NetPC system is designed to be repaired by qualified, NECCSDtrained technicians at the depot level of service.

Appendix A — Connector Pin Assignments provides a list of system, riser, and option board internal connector pin assignments and a list of external pin assignments for the keyboard, mouse, serial ports, parallel port, network ports, and video port.

Appendix B —Jumper Settings provides jumper settings for the system board, and for options that may ship with the computer, including the CD-ROM reader and the fax/modem board.

xv

Abbreviations

A

ampere

AC

alternating current

AT

advanced technology (IBM PC)

ATA

AT attachment

ATAPI

AT attachment packet interface

BBS

Bulletin Board Service

BCD

binary-coded decimal

BCU

BIOS Customized Utility

BIOS

basic input/output system

bit

binary digit

BUU

BIOS Upgrade Utility

bpi

bits per inch

bps

bits per second

C

capacitance

C

centigrade

Cache

high-speed buffer storage

CAM

constantly addressable memory

CAS

column address strobe

CD/ROM

compact disk-ROM

CG

character generator

CGA

Color Graphics Adapter

CGB

Color Graphics Board

CH

channel

clk

clock

cm

centimeter

CMOS

complementary metal oxide

 

semiconductor

COM

communication

CONT

contrast

CPGA

ceramic pin grid array

CPU

central processing unit

DAC

digital-to-analog converter

DACK

DMA acknowledge

DC

direct current

DIMM

Dual In-Line Memory Module

DIP

dual in-line package

DLAB

Divisor Latch Address bit

DMA

direct memory access

DMAC

DMA controller

DOS

disk operating system

DRAM

dynamic RAM

ECC

error checking and correction

EDO

extended data output

EGA

Enhanced Graphics Adapter

EPROM

erasable and programmable ROM

EVGA

Enhanced Video Graphics Array

F

Fahrenheit

FAX

facsimile transmission

FCC

Federal Communications

 

Commission

FG

frame ground

FM

frequency modulation

FP

fast page

FRU

field-replaceable unit

GB

gigabyte

GND

ground

HEX

hexadecimal

HGA

Hercules Graphics Adapter

Hz

hertz

IC

integrated circuit

ID

identification

IDE

intelligent device electronics

IDTR

interrupt descriptor table register

in.

inch

INTA

interrupt acknowledge

IPB

illustrated parts breakdown

IR

infrared

IRR

Interrupt Request register

ISA

Industry Standard Architecture

ISR

In Service register

I/O

input/output

IPC

integrated peripheral controller

ips

inches per second

IRQ

interrupt request

xvi Abbreviations

K

kilo (1024)

k

kilo (1000)

KB

kilobyte

kg

kilogram

kHz

kilohertz

lb

pound

LED

light-emitting diode

LSB

least-significant bit

LSI

large-scale integration

M

mega

mA

milliamps

max

maximum

MB

megabyte

MDA

Monochrome Display Adapter

MFM

modified frequency modulation

MHz

megahertz

MPEG

Motion Picture Experts Group

mm

millimeter

ms

millisecond

MSB

most-significant bit

NASC

National Authorized Service

 

Center

NC

not connected

NMI

Non-maskable Interrupt

ns

nanosecond

NSRC

National Service Response Center

PAL

programmable array logic

PC

personal computer

PCB

printed circuit board

PCI

Peripheral Component

 

Interconnect

PDA

personal digital assistant

PFP

plastic flat package

PIO

parallel input/output

pixel

picture element

PLCC

plastic leaded chip carrier

PLL

phase lock loop

p-p

peak-to-peak

PPI

programmable peripheral

 

interface

PROM

programmable ROM

QFP

quad flat pack

RAM

random-access memory

RAMDAC

RAM digital-to-analog converter

RAS

row address strobe

RGB

red green blue

RGBI

red green blue intensity

ROM

read-only memory

rpm

revolutions per minute

R

read

RTC

real-time clock

R/W

read/write

S

slave

SCSI

Small Computer System Interface

SDRAM

Synchronous Dynamic Random

 

Access memory

SG

signal ground

SDRAM

Synchronous Graphics Random

 

Access Memory.

SIMM

single inline memory module

SPM

standard page mode

SRS

Sound Retrieval System

SVGA

Super Video Graphics Array

SW

switch

TAC

Technical Assistance Center

TSC

Technical Support Center

TTL

transistor/transistor logic

tpi

tracks per inch

USB

universal serial bus

V

volt

Vac

volts, alternating current

Vdc

volts, direct current

VESA

video electronics standards

 

association

VFC

VESA-compliant feature

 

connector

VGA

Video Graphics Array

VRAM

video RAM

W

watt

W

write

Abbreviations xvii

iii

Contents

 

Page

Preface.........................................................................................................................

xiii

Abbreviations...............................................................................................................

xv

Section 1 Technical Information

 

System Overview .........................................................................................................

1-1

System Board ..............................................................................................................

1-5

Processor and Secondary Cache............................................................................

1-7

System BIOS ........................................................................................................

1-8

I/O Addressing......................................................................................................

1-10

System Memory ....................................................................................................

1-11

Hardware Monitor ................................................................................................

1-12

Interrupt Controller...............................................................................................

1-12

Plug and Play ........................................................................................................

1-15

Chassis..................................................................................................................

1-15

PCI Local Bus ......................................................................................................

1-15

PCI/IDE Ports ......................................................................................................

1-16

Parallel Interface ...................................................................................................

1-16

Serial Interface......................................................................................................

1-17

USB Interface .......................................................................................................

1-19

Video Interface .....................................................................................................

1-19

Integrated Audio...................................................................................................

1-20

Diskette Drive Support ................................................................................................

1-21

Hard Disk Drive...........................................................................................................

1-21

Power Supply ..............................................................................................................

1-21

Riser Card....................................................................................................................

1-22

Mouse .........................................................................................................................

1-22

Keyboard .....................................................................................................................

1-22

Specifications...............................................................................................................

1-23

Section 2 Setup and Operation

Site Selection ...............................................................................................................

2-1

Installation ...................................................................................................................

2-2

 

 

iv Contents

Checking the Voltage Switch ................................................................................

2-3

Selecting System Orientation.................................................................................

2-4

Connecting Cables ................................................................................................

2-5

Preventing Internal Access ....................................................................................

2-6

Operation.....................................................................................................................

2-7

Starting Up ...........................................................................................................

2-7

Shutting Down......................................................................................................

2-9

Setup Utility ................................................................................................................

2-10

When to Use Setup ...............................................................................................

2-11

How to Start Setup ...............................................................................................

2-11

How to Use Setup.................................................................................................

2-12

Main Menu ...........................................................................................................

2-13

Displayed Information ....................................................................................

2-13

Language .......................................................................................................

2-13

System Time/Date..........................................................................................

2-13

Floppy Options ..............................................................................................

2-14

Primary IDE...................................................................................................

2-14

Advanced Menu....................................................................................................

2-16

PnP O/S .........................................................................................................

2-16

Reset Configuration Data ...............................................................................

2-16

Memory Cache...............................................................................................

2-16

Memory Banks 0 and 1 ..................................................................................

2-16

Resource Configuration..................................................................................

2-16

Peripheral Configuration ................................................................................

2-17

Keyboard Configuration .................................................................................

2-19

DMI Event Logging.......................................................................................

2-19

Security Menu.......................................................................................................

2-20

User Password Is ...........................................................................................

2-20

Supervisor Password Is ..................................................................................

2-20

Set User or Supervisor Password ...................................................................

2-20

Clear User Password ......................................................................................

2-21

User Setup Access .........................................................................................

2-21

Using a Password...........................................................................................

2-21

Unattended Start ............................................................................................

2-21

Power Menu .........................................................................................................

2-22

Boot Menu ...........................................................................................................

2-22

Exit Menu.............................................................................................................

2-24

 

 

Contents v

Flash Utility .................................................................................................................

2-24

LANDesk Client Manager............................................................................................

2-25

PC Health Indicator ..............................................................................................

2-26

Workstation Management ..............................................................................

2-26

PC Health Meter ............................................................................................

2-26

PC Health Description....................................................................................

2-26

Inventory ..............................................................................................................

2-27

DMI......................................................................................................................

2-28

Monitoring Capabilities .........................................................................................

2-28

NEC Auto Backup Utility ............................................................................................

2-29

NEC Select Install CD .................................................................................................

2-29

Operating System Restore.....................................................................................

2-30

Selective Application Restore Program .................................................................

2-36

Section 3 Option Installation

 

General Rules........................................................................................................

3-1

Safety Precautions.................................................................................................

3-2

Required Tools .....................................................................................................

3-3

Internal Access......................................................................................................

3-4

Removing the System Unit Top Cover ...........................................................

3-4

Opening the System Chassis ...........................................................................

3-5

Closing the System Chassis ............................................................................

3-7

Replacing the System Unit Top Cover............................................................

3-8

Expansion Board...................................................................................................

3-8

Installing an Expansion Board ........................................................................

3-9

Removing an Expansion Board.......................................................................

3-11

DIMM Upgrade ....................................................................................................

3-12

Checking System Memory..............................................................................

3-12

Removing a DIMM ........................................................................................

3-12

Installing a DIMM..........................................................................................

3-13

Processor Upgrade................................................................................................

3-14

Removing the Processor.................................................................................

3-14

Installing an Upgrade Processor .....................................................................

3-15

Hard Disk Upgrade ...............................................................................................

3-16

vi Contents

Section 4 Maintenance and Troubleshooting

 

Online Services ............................................................................................................

4-2

NECCSD FaxFlash Service...................................................................................

4-2

NECCSD Bulletin Board System ..........................................................................

4-3

E-Mail/Fax Technical Support Services.................................................................

4-4

Internet .................................................................................................................

4-5

Maintenance ................................................................................................................

4-6

System Cleaning....................................................................................................

4-6

Keyboard Cleaning................................................................................................

4-7

Mouse Cleaning ....................................................................................................

4-8

Troubleshooting...........................................................................................................

4-9

Diagnosing and Solving Problems .........................................................................

4-9

Replacing the CMOS Battery ................................................................................

4-13

Section 5 Disassembly and Reassembly

 

Safety Procedures ........................................................................................................

5-1

Recommended Tools ...................................................................................................

5-3

Removal and Replacement ...........................................................................................

5-3

System Unit Top Cover.........................................................................................

5-4

Removal.........................................................................................................

5-4

Replacement ..................................................................................................

5-5

Front Bezel ...........................................................................................................

5-6

Removal.........................................................................................................

5-6

Replacement ..................................................................................................

5-7

Battery..................................................................................................................

5-7

EMI Shield ...........................................................................................................

5-8

Removal.........................................................................................................

5-8

Replacement ..................................................................................................

5-9

EMI Clip (Riser Card)...........................................................................................

5-10

Removal.........................................................................................................

5-10

Replacement ..................................................................................................

5-10

Fan .......................................................................................................................

5-11

Removal.........................................................................................................

5-11

Replacement ..................................................................................................

5-12

Contents vii

Hard Disk Drive....................................................................................................

5-13

Removal.........................................................................................................

5-13

Replacement ..................................................................................................

5-14

Memory ................................................................................................................

5-15

Removal.........................................................................................................

5-15

Replacement ..................................................................................................

5-16

System Board .......................................................................................................

5-16

Removal.........................................................................................................

5-16

Replacement ..................................................................................................

5-19

PCI Card...............................................................................................................

5-19

Side Covers ..........................................................................................................

5-21

Removal.........................................................................................................

5-21

Replacement ..................................................................................................

5-22

Bottom Cover .......................................................................................................

5-22

Removal.........................................................................................................

5-22

Replacement ..................................................................................................

5-23

Power Supply/Fan/Top Chassis .............................................................................

5-24

Removal.........................................................................................................

5-24

Replacement ..................................................................................................

5-26

Processor ..............................................................................................................

5-27

Removal.........................................................................................................

5-27

Replacement ..................................................................................................

5-28

Riser Card.............................................................................................................

5-29

Removal.........................................................................................................

5-29

Replacement ..................................................................................................

5-30

Depot Level Parts List .................................................................................................

5-31

Appendix A Connector Pin Assignments

 

System Board Connector Locations .............................................................................

A-1

Parallel Interface Connector ..................................................................................

A-3

Serial Interface Connectors ...................................................................................

A-4

Keyboard and Mouse Connectors..........................................................................

A-5

VGA Interface Connector .....................................................................................

A-6

Line In Connector .................................................................................................

A-7

Line Out Connector ..............................................................................................

A-7

Universal Serial Bus Connectors ...........................................................................

A-7

DIMM Connectors.......................................................................................................

A-8

 

 

viii Contents

Riser Card Connector Locations ..................................................................................

A-10

 

Wake On LAN Connector.....................................................................................

A-11

 

Remote Wake Up Connector ................................................................................

A-11

 

System Reset Connector .......................................................................................

A-11

 

Modem Remote Wake Up Connector....................................................................

A-12

 

Storage Device Connectors ...................................................................................

A-12

 

Diskette Drive Connector...............................................................................

A-12

 

IDE Connector...............................................................................................

A-13

 

PCI Connector ......................................................................................................

A-14

 

Power Supply Connectors .....................................................................................

A-15

 

RJ-45 Connector...................................................................................................

A-16

Appendix B Jumper Settings

 

Setting System Board Jumpers.....................................................................................

B-1

 

Changing Processor Jumper Settings.....................................................................

B-2

 

Clearing a Password..............................................................................................

B-4

 

Normal Mode.................................................................................................

B-5

 

Configure Mode.............................................................................................

B-6

 

Recovery Mode..............................................................................................

B-6

Riser Card....................................................................................................................

B-7

 

Riser Card Fan Speed Control Jumper...................................................................

B-8

 

LAN Enable/Disable Jumper .................................................................................

B-8

Index

 

Figures

 

1-1

Powermate NetPC Features – Front View ......................................................

1-2

1-2

Powermate NetPC Features – Back View.......................................................

1-2

1-3

Top and Bottom Chassis Assemblies ..............................................................

1-3

1-4

Chassis Hardware Features.............................................................................

1-4

2-1

Computer Vents.............................................................................................

2-2

2-2

Line Voltage Switch Selector .........................................................................

2-4

2-3

Horizontal Orientation ...................................................................................

2-4

2-4

Vertical Orientation........................................................................................

2-5

2-5

Rear Panel Connectors ...................................................................................

2-6

2-6

Chassis Security .............................................................................................

2-6

 

 

 

 

 

Contents ix

 

 

 

2-7

Front Panel Controls and Indicators ...............................................................

2-8

2-8

Setup Main Menu...........................................................................................

2-12

2-9

Welcome Screen ............................................................................................

2-33

2-10

Restore Mode Screen.....................................................................................

2-34

2-11

Partitioning the Hard Drive Screen .................................................................

2-34

2-12

Format Mode Screen......................................................................................

2-35

2-13

Installing Applications Screen.........................................................................

2-35

2-14

Selective Application Restore Program Screen ...............................................

2-36

3-1

Antistatic Wrist Strap and Mat .......................................................................

3-2

3-2

Required Tools ..............................................................................................

3-3

3-3

Removing the System Unit Top Cover ...........................................................

3-5

3-4

Removing the Front Bezel..............................................................................

3-6

3-5

Locating System Chassis Screws ....................................................................

3-6

3-6

Separating the Chassis Top and Bottom .........................................................

3-7

3-7

Replacing the System Unit Cover ...................................................................

3-8

3-8

Removing the Slot Cover and Retaining Bracket ............................................

3-10

3-9

Installing an Expansion Board ........................................................................

3-11

3-10

Removing a DIMM ........................................................................................

3-13

3-11

Releasing the Processor..................................................................................

3-15

3-12

Removing the Hard Disk Screws and Cables ..................................................

3-17

3-13

Hard Disk Cable Connections.........................................................................

3-18

4-1

Removing the Keyboard Enclosure.................................................................

4-7

4-2

Removing the Mouse Ball Cover....................................................................

4-8

4-3

Locating the Battery.......................................................................................

4-14

4-4

Removing the Battery ....................................................................................

4-14

5-1

Removing the System Unit Top Cover ...........................................................

5-5

5-2

Replacing the System Unit Top Cover............................................................

5-6

5-3

Removing the Front Bezel..............................................................................

5-7

5-4

Removing the Battery ....................................................................................

5-8

5-5

Removing the EMI Shield ..............................................................................

5-9

5-6

Installing the EMI Clip On the Riser Card ......................................................

5-11

5-7

Removing the Fan ..........................................................................................

5-12

5-8

Removing the Hard Disk Drive ......................................................................

5-13

5-9

Connecting the IDE Cable to the Hard Disk and Riser Card ...........................

5-14

 

 

 

x Contents

5-10

Removing a Memory Module (DIMM) ..........................................................

5-15

5-11

Removing the System Board Screws and Riser Card Cables ...........................

5-17

5-12

Removing the Plastic Rivets On the Riser Card ..............................................

5-17

5-13

Removing the System Board and Riser Card ..................................................

5-18

5-14

Separating the System Board and Riser Card..................................................

5-18

5-15

Removing the Retaining Bracket and Filler Panel............................................

5-20

5-16

Installing the PCI Card and Bracket ...............................................................

5-21

5-17

Removing the Side Covers .............................................................................

5-22

5-18

Removing the Bottom Cover..........................................................................

5-23

5-19

Installing the Bottom Cover ...........................................................................

5-24

5-20

Removing the Top Chassis Screws .................................................................

5-25

5-21

Opening the Chassis .......................................................................................

5-25

5-22

Disconnecting the Cables On the Riser Card...................................................

5-26

5-23

Removing the Processor.................................................................................

5-28

5-24

Separating the System Board and Riser Card..................................................

5-29

5-25

Installing the EMI Clip On the Riser Card ......................................................

5-30

5-26

Powermate NetPC Illustrated Parts Breakdown.............................................

5-33

A-1

System Board External Connector Locations..................................................

A-1

A-2

System Board Internal Connector Locations...................................................

A-2

A-3

Parallel Interface Connector ...........................................................................

A-3

A-4

Serial Interface Connectors ............................................................................

A-4

A-5

PS/2-Style Keyboard and Mouse Interface Connectors...................................

A-5

A-6

VGA Interface Connector ..............................................................................

A-6

A-7

Riser Card Component and Connector Locations ...........................................

A-10

B-1

Locating System Configuration Jumpers.........................................................

B-3

B-2

BIOS Recovery Jumper..................................................................................

B-4

B-3

Riser Card Jumper Settings ............................................................................

B-7

Tables

 

 

1-1

PowerMate NetPC System Configuration.......................................................

1-4

1-2

System Board Feature Components................................................................

1-7

1-3

System Memory Map .....................................................................................

1-9

1-4

I/O Address Map ...........................................................................................

1-10

1-5

Memory Configurations .................................................................................

1-11

1-6

Interrupt Level Assignments...........................................................................

1-13

 

 

 

Contents xi

1-7

DMA Settings ................................................................................................

1-14

1-8

Parallel Port Addresses and Interrupts ............................................................

1-16

1-9

Serial Port 1 Addresses and Interrupts............................................................

1-18

1-10

Serial Port 2 Addresses and Interrupts............................................................

1-18

1-11

Supported Resolutions, Colors, and Refresh Rates .........................................

1-20

1-12

System Board Specifications ..........................................................................

1-23

1-13

General Specifications ....................................................................................

1-24

1-14

Mouse Specifications .....................................................................................

1-24

1-15

Keyboard Specifications .................................................................................

1-24

1-16

System Unit Specifications .............................................................................

1-25

1-17

2.0-GB Hard Disk Drive Specifications ..........................................................

1-25

1-18

3.2-GB Hard Disk Drive Specifications ..........................................................

1-27

1-19

Environmental Standards................................................................................

1-28

1-20

Power Supply Specifications ..........................................................................

1-29

1-21

Riser Card Specifications ...............................................................................

1-30

2-1

Power Supply Voltage Rating ........................................................................

2-3

2-2

Power LED Functions....................................................................................

2-7

2-3

Navigation Keys.............................................................................................

2-12

4-1

NECCSD Service and Support Telephone Numbers .......................................

4-1

4-2

Problems and Solutions ..................................................................................

4-9

5-1

Parts Removal and Replacement.....................................................................

5-3

5-2

Service and Ordering Information...................................................................

5-31

5-3

PowerMate NetPC Depot-Level Parts List .....................................................

5-32

5-4

PowerMate NetPC Documentation and Packaging ........................................

5-34

A-1

System Board Connectors ..............................................................................

A-2

A-2

Parallel Interface Pin Assignments ..................................................................

A-3

A-3

Serial Interface Pin Assignments.....................................................................

A-4

A-4

Keyboard and Mouse Pin Assignments ...........................................................

A-5

A-5

VGA Interface Connector Pin Assignments ....................................................

A-6

A-6

Line In Connector Pin Assignments................................................................

A-7

A-7

Line Out Connector Pin Assignments .............................................................

A-7

A-8

Universal Serial Bus Connector Pin Assignments............................................

A-7

A-9

DIMM Socket Pin Assignments .....................................................................

A-8

 

 

 

xii Contents

A-10

Riser Board Connectors and Components ......................................................

A-10

A-11

Wake On LAN Connector Pin Assignments....................................................

A-11

A-12

Remote Wake Up Connector Pin Assignments ..............................................

A-11

A-13 System Reset Pin Assignments .......................................................................

A-11

A-14 Modem Remote Wake-up Pin Assignments ....................................................

A-12

A-15 Diskette Drive Pin Assignments......................................................................

A-12

A-16 IDE Interface Pin Assignments .......................................................................

A-13

A-17 PCI Bus Pin Assignments...............................................................................

A-14

A-18

Power Connector Pin Assignments.................................................................

A-15

A-19

RJ-45 Connector Pin Assignments.................................................................

A-16

B-1

Processor Bus Speed Jumper Settings ............................................................

B-3

B-2

Fan Speed Control .........................................................................................

B-7

B-3

LAN Enable Jumper Pin Assignments.............................................................

B-7

Section 1

Technical Information

SYSTEM OVERVIEW

NEC PowerMate® Enterprise NetPC computers are designed to enable central administration of computer resources in network environments. A highly manageable platform, the NetPC features network boot capabilities, controlled upgrade paths for system enhancements, and a “sealed case” that prevents end-user access for changing the system hardware or software configuration.

NOTE: The PowerMate NetPC system is designed to be repaired by qualified, NECCSDtrained technicians at the depot level of service.

PowerMate NetPC systems are available in two basic models with the following features:

TWindows® 95 operating system, 166-MHz Intel® Pentium® MMX™ processor, 16 MB (minimum) of Synchronous Dynamic Random-Access Memory (SDRAM), and a 2.0-GB IDE hard disk drive

TWindows NT® 4.0 operating system, a 200-MHz Intel Pentium MMX processsor, 32 MB of SDRAM, and a 3.2-GB hard disk drive.

The MMX processor technology boosts audio, video, and 3D graphics performance.

Both PowerMate NetPC models come with an RJ-45 network connector and a video chip with 2 MB of Synchronous Graphics Random-Access Memory (SGRAM).

Both models also contain audio/video components for multimedia presentations and support optional memory expansion modules. For further hardware enhancements, both models contain a PCI expansion slot for adding an optional, half-length, plug and play-compatible PCI board.

The system features two USB ports, two serial ports, and one parallel port. Ultra DMA, remote wakeup (“Wake on LAN”), 3D graphics, and power management are supported.

Build choices include hard disk drive and Pentium MMX processor upgrades. System memory is provided in 16-MB, 32-MB, and (as available) 64-MB and 128-MB DIMM sticks, in memory configurations ranging from 16 MB to 256 MB.

Figures 1-1 and 1-2 show the front and back features of the PowerMate NetPC system.

Nec POWERMATE ENTERPRISE NETPC SERVICE MANUAL

1-2 Technical Information

Figure 1-1 PowerMate NetPC Features – Front View

Figure 1-2 PowerMate NetPC Features – Back View

Technical Information

1-3

 

 

The NetPC chassis is divided into two sheet-metal halves. This allows the box to be completely enclosed and “sealed” before plastics are installed on the outside. The top half of the system contains the hard disk, fan, and power supply. The bottom half contains the system board and riser card.

Figure 1-3 Top and Bottom Chassis Assemblies

The basic hardware features inside the PowerMate NetPC are listed below:

TIntel CN430TX system board

TIntel Pentium 166-MHz MMX processor Intel Pentium 200-MHz MMX processor

TRJ-45 LAN connector (on riser card) for connection to an Ethernet network

TTwo 168-pin DIMM sockets; system memory from 16 MB using 16-MB, 32-MB, and (per availability) 64-MB or 128-MB sticks; upgradeable to 256 MB

TS3 Trio 64 ViRGE/GX graphics chip integrated on system board

T2 MB of video SDRAM

T256-KB pipeline burst cache memory

T2.0-GB or 3.2-GB hard disk drive

TYamaha OPL3-SA3 sound system integrated on system board

TChicony 104 keyboard

TMicrosoft® IntelliMouse®.

1-4 Technical Information

System Board

Riser Card

DIMM

 

Sockets

Hard Disk

Processor/Heatsink

 

Figure 1-4 Chassis Hardware Features

PowerMate NetPC computers are configured according to Table 1-1.

Table 1-1 PowerMate NetPC System Configuration

Component

Description

 

 

System Unit

 

System Board

Intel CN430TX (with sound)

CPU*

Pentium 166-MHz MMX

 

Pentium 200-MHz MMX

System RAM*

16 MB to 256 MB of SDRAM in 2 DIMM sockets

IDE Hard Disk

Western Digital Ultra DMA/33:

Drive*

2.0 GB (WDAC22000)

 

3.2 GB (WDAC33200)

L2 Cache

256-KB

Graphics

S3 Trio 64 ViRGE/GX 3D Graphics on system board

Video DRAM

2 MB of SGRAM soldered on system board

 

 

* Varies by system

 

 

Technical Information 1-5

 

 

 

 

Table 1-1 PowerMate NetPC System Configuration

 

 

 

 

 

Component

Description

 

 

 

 

 

 

Audio

Yamaha OPL3-SA3

 

 

Power Supply

Astec 51-watt (rated)

 

 

Keyboard

“Melted” Chicony KB8963

 

 

Mouse

Microsoft IntelliMouse 68874

 

 

 

 

 

SYSTEM BOARD

The system board includes the following features:

TIntel 82430TX PCI chipset used for PCI/ISA, memory, and peripheral control

TPC87307 Super I/O controller (integrates standard PC I/O functions: two serial ports, one EPP/ECP-capable parallel port, floppy disk interface, real time clock, and keyboard and mouse controller; support for two USB interfaces)

TTwo dual in-line memory module (DIMM) sockets with support for up to 256 MB of SDRAM using DIMMs

TPTL BIOS in a flash memory device supporting system setup and PCI autoconfiguration; the NetPC BIOS is slightly different than the standard PC BIOS (boot from CD-ROM is not an option, since this device is not integrated into the system).

TExpansion slot for riser card

TPS/2® -style keyboard and mouse connectors

T32-KB internal dual write-back cache integrated on the MMX processor

TPipelined 32-bit addressing

T64-bit data bus

Tfrom 16 MB to 256 MB of SDRAM upgradeable with 4-MB, 8-MB, 16-MB, 32-MB, 64-MB or 128-MB increments through DIMM sockets on system board (64-MB and 128-MB as available)

T256-KB asynchronous write-back secondary cache memory

TSystem Setup program built into the BIOS

T2-Mb Flash ROM for fast economical BIOS upgrades

TPCI local bus for fast data transfer

TSupport for Intel Pentium processor upgrade

1-6 Technical Information

TNational Heceta LM78 chip for monitoring voltage, temperature, and security

TIntegrated sound

¾OPTi Sound Blaster PRO®, OPTi Sound Blaster® 2.0, and Microsoft Windows® Sound System® compatible

¾SRS® 3D sound logic

¾Built-in 16-bit Sigma-Delta stereo CODEC and FM synthesis

TOne intelligent drive electronics (IDE) interface channel

¾Support for Ultra DMA/33 on Windows 95 systems

¾Support for two IDE devices on the channel, one set as master, the other as slave (physically, only one hard disk fits in the chassis)

NOTE: The system supports only one Ultra DMA/33 device on the IDE channel. If an additional IDE device is added to the IDE channel, neither device can use Ultra DMA/33 mode.

TPower management with power saving mode, featuring inactivity timer

TExternal connectors for connecting the following external devices:

¾VGA-compatible monitor (standard, super, high-resolution VGA)

¾Personal system/2 (PS/2® )-style mouse

¾PS/2-style keyboard

¾Parallel printer; parallel port includes bi-directional Enhanced Parallel Port (EPP) and Enhanced Capabilities Port (ECP) support

¾Serial devices through two buffered 16C550 UART serial ports, supporting up to 115.2 KB per second (only one port enabled)

¾Two USB devices

¾Multimedia speaker and microphone.

Technical Information

1-7

 

 

Table 1-2 lists the major chips on the system board. See Appendix A, “Connector Pin Assignments,” for a list of the system board connectors. See Appendix B, “Jumper Settings,” for a description of board switches.

 

Table 1-2 System Board Feature Components

 

 

Chip

Function

 

 

Pentium Chip

166-MHz MMX Pentium processor

 

200-MHz MMX Pentium processor

82430TX Chipset:

430TX System Controller (MTXC) Provides CPU interface control, functions as L2 write-back cache controller; DRAM controller; fully synchronous minimum latency PCI bus interface; power management control.

430TC PCI ISA IDE Xcelerator

Functions as a PCI to ISA bridge; PCI IDE

(PIIX4)

functionality, a USB controller; integrated

 

dual channel enhanced IDE interface with

 

support for Ultra DMA/33; enhanced DMA

 

controller; and interrupt controller based on

 

82C95, with support for 15 interrupts; power

 

management control; real-time clock; 16-bit

 

counters.

National Heceta LM78

Provides voltage, temperature, and security

 

monitoring.

PC87307VUL I/O Controller

Multimode parallel port:

 

Centronics compatible (standard mode)

 

Enhanced capabilities port (ECP)

 

Enhanced parallel port (EPP)

 

Two RS-232C serial ports

 

Integrated 8042A keyboard controller

 

Supports industry-standard floppy controller

Yamaha OPL3-SA3

Audio on system board

S3 Trio 64 ViRGE/GX

3D graphics on system board

Processor and Secondary Cache

The system uses an Intel Pentium processor with an internal clock speed of 166 MHz, or 200 MHz. These processors use Intel MMX technology.

The processor is an advanced pipelined 32-bit addressing, 64-bit data processor designed to optimize multitasking operating systems. The 64-bit registers and data paths support 64-bit addresses and data types.

1-8 Technical Information

The MMX processor has 32 KB of built-in cache memory (16 KB instruction and 16 KB data). To use the Pentium processor’s power, the system features an optimized 64-bit memory interface and 256 KB of secondary write-back cache located on the system board.

The processor is compatible with 8-, 16-, and 32-bit software written for the Intel386™, Intel486™, Pentium, and Pentium Pro processors. The Pentium processor is mounted into a socket-7 zero insertion force (ZIF) socket. Systems with the 166-MHz processor can be upgraded to 200-MHz. The socket provides an easy upgrade path.

System BIOS

The system BIOS is from Intel, based on Phoenix Technologies Limited (PTL) BIOS ‘95. This ISAand PCI-compatible BIOS is contained in a flash memory device on the system board. The BIOS provides the Power-On Self-Test (POST), the system Setup program, a PCI and IDE auto-configuration utility, and BIOS recovery code.

The system BIOS is always shadowed. Shadowing allows any BIOS routine to be executed from fast 32-bit DRAM on the system board, instead of from the slower 8-bit flash device.

NEC’s Flash ROM allows fast, economical BIOS upgrades. The Flash ROM is a reprogrammable EPROM containing both the system and video BIOS. Using the Flash ROM to change the ROM BIOS provides the following advantages:

Tthe BIOS upgrade is performed quickly and easily

Tthe expense of replacing ROM BIOS chips is eliminated, so system maintenance costs are reduced

Tthere is less chance of inadvertently damaging the system board than when physically replacing ROMs

Tnew technology can be incorporated while maintaining corporate standards

Tnetwork administrators can exercise company-wide control of BIOS revisions.

Technical Information

1-9

 

 

The BIOS programs execute the Power-On Self-Test, initialize processor controllers, and interact with the display, diskette drives, hard disk drives, communication devices, and peripherals. The system BIOS also contains the Setup utility. The POST copies the ROM BIOS into RAM (shadowing) for maximum performance.

The Flash ROM allows the system and video BIOS to be upgraded with the BIOS Update utility, without having to physically remove the ROM (see Section 2 for further information on the BIOS Update utility). The Flash ROM supports the reprogramming of the system BIOS and the video BIOS.

The system memory map is shown in Table 1-3.

Table 1-3 System Memory Map

Memory Space

Size

 

Function

 

 

 

100000-10000000

256 MB

Extended memory

F0000-FFFFF

64 KB

PTL system BIOS

EC000-EFFFF

16 KB

Reserved for BIOS

EA000-EBFFF

8

KB

ECSD (Plug and Play configuration and DMI)

E9000-E9FFF

4

KB

Reserved for BIOS

E8000-E8FFF

4

KB

OEM logo or Scan User Flash

E4000-E7FFF

32

KB

Reserved for BIOS (currently available as UMB)

E0000-E3FFF

96

KB

USB buffer area

C8000-D7FFF

160

KB

Available HI DOS memory (open to ISA and PCI bus)

A0000-C7FFF

1 KB

Video memory and BIOS

9F800-9FFFF

127 KB

Extended BIOS data (moveable by memory manager

 

 

 

software)

80000-9F7FF

126

KB

Extended conventional memory

00000-7FFFF

512

KB

Conventional memory

 

 

 

 

1-10 Technical Information

I/O Addressing

The processor communicates with I/O devices by I/O mapping. The hexadecimal (hex) addresses of I/O devices are listed in Table 1-4. (In Plug and Play systems, these addresses are typical but may vary by configuration.)

 

 

Table 1-4 I/O Address Map

 

 

 

 

 

Address (Hex)

I/O Device Name

 

 

 

 

 

 

0000-000F

DMA controller

 

 

0020-0021

Programmable interrupt controller

 

 

0040-0043

System timer 1

 

 

0060

Standard 101/102 or Microsoft®Natural

 

 

 

Keyboard

 

 

0061

System speaker

 

 

0064

Standard 101/102 or Microsoft®Natural

 

 

 

Keyboard

 

 

0071

System CMOS/real time clock

 

 

0078-007F

System board resources

 

 

0080

System board resources

 

 

0081-008F

DMA controller

 

 

00A0-00A1

Programmable interrupt controller

 

 

00C0-00DF

DMA controller

 

 

00F0-00FF

Numeric data processor

 

 

01F0-01F7

Intel 82371AB PCI Bus Master IDE controller

 

 

01F0-01F7

Primary IDE controller (dual FIFO)

 

 

0220-022F

YAMAHA OPL3-SAx Sound System

 

 

0274-0277

I/O read data port for ISA Plug and Play

 

 

 

enumerator

 

 

0290-0297

System board resources

 

 

0278-027F

Parallel port 2

 

 

02E8-02EF

COM4

 

 

02F8-02FF

COM2

 

 

0330-0331

YAMAHA OPL3-SAx Sound System

 

 

0370-0371

YAMAHA OPL3-SAx Sound System

 

 

0378-037F

Parallel port (LPT1)

 

 

0388-038F

YAMAHA OPL3-SAx Sound System

 

 

003B0-03BB

S3 Virge/DX/GX PCI graphics

 

 

 

 

 

 

 

 

 

 

 

Technical Information 1-11

 

 

 

 

 

 

Table 1-4 I/O Address Map

 

 

 

 

 

Address (Hex)

I/O Device Name

 

 

 

 

 

 

003C0-03DF

S3 Virge/DX/GX PCI graphics

 

 

03F0-03F5

Standard diskette drive controller

 

 

03F6

Intel 82371AB PCI Bus Master IDE controller

 

 

03F6

Primary IDE controller (dual FIFO)

 

 

03F7

Standard diskette drive controller

 

 

04D0-04D1

System board resources

 

 

0530-0537

YAMAHA OPL3-SAx Sound System

 

 

0CF8-0CFF

PCI bus

 

 

7000-700F

System board resources

 

 

8000-803F

System board resources

 

 

FCA0-FCBF

Intel 82371AB PCI Bus Master IDE controller

 

 

FCD0-FCD7

Intel 82371AB PCI Bus Master IDE controller

 

 

FCD0-FCD7

Primary IDE controller (dual FIFO)

 

 

FCE0-FCFF

Intel EtherExpress Pro/100 WfM PCI adapter

 

 

 

 

 

System Memory

The system comes with between 16 MB and 256 MB of SDRAM installed in dual in-line memory module DIMM sockets on the system board.

The memory configuration consists of two sockets. The DIMM memory sockets accept 168-pin, 64-bit (non-parity) 8-, 16-, 32-, 64-, and 128-MB DIMMs. Table 1-5 lists the supported DIMMs.

Table 1-5 Memory Configurations

DIMM Size

Type

Configuration

Technology

 

 

 

 

8 MB

CAS Latency 2 SDRAM

1-Mbit x 64-bit

16 Mbit

16 MB

CAS Latency 2 SDRAM

2-Mbit x 64-bit

16 Mbit

32 MB

CAS Latency 2 SDRAM

4-Mbit x 64-bit

16 Mbit

64 MB

CAS Latency 2 SDRAM

8-Mbit x 64-bit

64 Mbit

128 MB

CAS Latency 2 SDRAM

16-Mbit x 64-bit

64 Mbit

 

 

 

 

1-12 Technical Information

Memory upgrades are easy with DIMMs. Advantages of using DIMMs are listed below:

TDIMMs do not need to be installed in pairs on the system board.

TDIMMs of different memory types and sizes can be installed on the same board.

TNo switches or jumpers need to be set if the memory is changed.

TThe system BIOS automatically detects the DIMMs.

See “Checking the Memory in the System” in Section 3 for the valid DIMM configurations.

Hardware Monitor

The National Semiconductor Heceta LM78 chip provides economical instrumentation capabilities (NEC MagicEye™ Technology) for reduced cost of PC ownership when the system is used with the LANDesk® Client Manager. This single-chip ASIC features:

Tintegrated ambient temperature sensor

Tpower supply voltage monitoring to detect excessively high or low voltage levels

Tregisters for storing POST hardware test results and error codes

Tremote reset capabilities from a remote peer or server through LANDesk Client Manager v.3.0

When ranges for temperature, fan speed, or voltage are exceeded, an interrupt is activated. The hardware monitor component connects to the ISA bus as a 8-bit I/O mapped device.

Interrupt Controller

The interrupt controller operates as an interrupt manager for the entire system environment. The controller:

Taccepts requests from peripherals

Tissues interrupt requests to the processor

Tresolves interrupt priorities

Tprovides vectors for the processor to determine which interrupt routine to execute.

The interrupt controller has priority assignment modes that can be reconfigured at any time during system operations.

The interrupt levels are described in Table 1-6. Interrupt level assignments 0 through 15 are in order of decreasing priority. See Section 2 for information on using the Setup utility to change the interrupts.

 

 

 

Technical Information 1-13

 

 

 

 

 

 

Table 1-6 Interrupt Level Assignments*

 

 

 

 

 

Interrupt

Assignment*

 

 

 

 

 

 

 

 

Windows 95 System

Windows NT 4.0 System

 

 

0

System Timer

System Timer

 

 

1

Keyboard

Keyboard

 

 

2

Sound

Sound

 

 

3

Not used

Not used

 

 

4

Serial Port A - COM1

Serial Port A - COM1

 

 

5

OPL3-SAX

OPL3-SAX

 

 

6

Floppy Disk

Floppy Disk

 

 

7

Parallel Port - LPT1

OPL3-SAX

 

 

8

RTC Clock/Calendar

RTC Clock/Calendar

 

 

9

S3 Virge/DX/GX

S3 Virge/DX/GX PCI/Intel

 

 

 

PCI/Intel 82371AB USB

82371AB USB Serial Port

 

 

 

Serial Port

 

 

 

10

Not used

Not used

 

 

11

Intel Ether Express

Intel Ether Express Pro/100

 

 

 

Pro/100 PCI

PCI

 

 

12

Mouse

Mouse

 

 

13

Coprocessor

Coprocessor

 

 

14

IDE port A

IDE port A

 

 

15

NA

NA

 

 

 

 

 

 

* In Plug and Play systems, these interrupts are typical but may vary by configuration. See the following paragraphs.

1-14 Technical Information

DMA settings are given in Table 1-7.

Table 1-7 DMA Settings*

DMA

Windows 95 System

Windows NT 4.0 System

 

 

 

0

OPL3-Sax

OPL3-Sax

1

OPL3-Sax

OPL3-Sax

2

Floppy Disk Controller

Floppy Disk Controller

3

Available

Available

4

Cascade

Cascade

5

Available

Available

6

Available

Available

7

Available

Available

 

 

 

* In Plug and Play systems, these interrupts are typical but may vary by configuration. See the following paragraphs.

The following audio resources vary depending on which operating system or environment they run under (default based on shipping configurations):

T Base I/O address:

220-22f

T FM Synthesis address:

388-38B

T MPU-401 MIDI address:

330-331

The following information indicates the possible resources that a sound component can have after third party devices have been added to the system:

T Joystick address:

201

T Base address:

220 to 250

T FM Synthesis address:

388

T MPU-401 MIDI address: 330

T Audio DMA:

0, 1, 3

T Audio IRQ:

5, 7, 9, 10

T MPU-401 MIDI IRQ:

5, 7, 9, 10

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