NEC Express5800-320Ma Installation Guide

Express5800/320Ma:

System Installation Guide

NEC Solutions (America), Inc.
NR575-01

Notice

The information contained in this document is subject to change without notice.

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OF NEC, NEC MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND WITH RESPECT TO THE
INFORMATION CONTAINED HEREIN, INCLUDING WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PURPOSE. NEC assumes no responsibility or obligation of any kind for any errors contained herein or in connection with
the furnishing, performance, or use of this document.

Software described in NEC (a) is the property of NEC and/or its licensees, (b) is furnished only under license, and (c) may
be copied or used only as expressly permitted under the terms of the license.

NEC documentation describes all supported features of the user interfaces and the application programming interfaces
(API) developed by NEC and/or its licensees. Any undocumented features of these interfaces are intended solely for use
by NEC personnel and are subject to change without warning.

This document is protected by copyright. All rights are reserved. No part of this document may be copied, reproduced, or
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Portions of this document are copyrights of Stratus Technologies and are reprinted here, under permission from Stratus

Technologies Bermuda, Ltd.

The NEC Solutions (America), Inc. logo, Express5800/320Ma, and the Express5800/320Ma logo, are trademarks of NEC
Solutions (America), Inc. ActiveService Network is a trademark of Stratus Technologies Bermuda, Ltd. All other
trademarks and trade names are the property of their respective owners.

Manual Name: Express5800/320Ma: System Installation Guide

Part Number: NR575-01
Express5800/320Ma Software Release Number: 4.1.0
Publication Date: January 2006

NEC Solutions (America), Inc.
10850 Gold Center Drive, Suite 200
Rancho Cordova, CA 95670

© 2006 NEC Solutions (America), Inc. All rights reserved.

Contents

Preface vii

1. Unpacking Your System 1-1

Checking the System Components 1-1
Inspecting the System 1-4
Verifying the System Serial Number 1-5
Safety Notices 1-5
Safety Considerations 1-6
Next Steps 1-6

2. Installing a Rack-Mountable System 2-1
Managing Cables 2-1
Installing a Rack-Mounted System 2-2

Numbering the Vertical Rails 2-2
Attaching Mounting Brackets to the Cabinet Vertical Rails 2-5
Installing the Shelf Unit 2-7

Installing the System Components 2-11

3. Installing a Pedestal System 3-1

4. Setting Up Your System 4-1

Ports on the System 4-1
Connecting a Monitor, Mouse, and Keyboard 4-3
Connecting the System to Ethernet Networks 4-4
Connecting the Modem 4-5
Connecting an External USB Floppy Disk Drive 4-6
Connecting the System to Electrical Power 4-6

System Power Overview 4-6
Connecting the System Directly to AC Power (Mains) 4-7
Connecting the System to a UPS 4-10

Contents iii

Contents

Connecting the Systems to Power Through PDUs 4-13

5. Installing PDUs 5-1
PDU Components 5-1
Installing a PDU in a Cabinet 5-2
Connecting PDUs to AC Power 5-3
Removing a PDU from a Cabinet 5-5

6. Installing Express5800/320Ma System Software 6-1
Overview of the IPL and Post-IPL Procedures 6-2
IPL Considerations 6-2
Mini-Setup Worksheet 6-3
Performing the IPL Procedure 6-5

Preparing for the IPL Procedure 6-6
Performing the IPL Procedure 6-6

The Post-IPL Procedure 6-9

Responding to Mini-Setup Prompts 6-9
Completing the Post-IPL Procedure 6-10

Appendix A. Ordering CRUs A-1

System CRUs A-2
Network Adapters A-3
Host Bus Adapters A-3
Peripheral Components A-3
KVM Switch and Cables A-3
System Power Cords A-4
PDU and PDU Power Cables A-4

Index Index-1

iv Express5800/320Ma: System Installation Guide

Figures

Figure 1-1. Rack-Mounted System Components 1-3
Figure 1-2. Pedestal System Components 1-4
Figure 2-1. EIA Square-Hole Pattern on the Vertical Rail 2-3
Figure 2-2. Numbering the Middle Hole of 4U 2-4
Figure 2-3. Screw Locations on the Rear Vertical Rails 2-5
Figure 2-4. Attaching the Mounting Brackets 2-6
Figure 2-5. Cage Nut Locations on Front Vertical Rails 2-7
Figure 2-6. Mounting the Shelf Unit on the Mounting Brackets 2-8
Figure 2-7. Securing the Shelf Unit to the Front Rails 2-9
Figure 2-8. Securing the Shelf Unit to the Mounting Brackets 2-10
Figure 2-9. Installing the Backplane Assembly on a Rack-Mounted

System 2-11

Figure 2-10. Installing the Modem Assembly on a Rack-Mounted

System 2-12
Figure 2-11. Installing the CPU-I/O Enclosures into a Cabinet 2-13
Figure 2-12. System in a Cabinet 2-14
Figure 3-1. Installing the Modem Assembly on a Pedestal System 3-2
Figure 3-2. Installing the CPU-I/O Enclosures into a Pedestal Case 3-3
Figure 3-3. CPU-I/O Enclosures Fully Inserted in a Pedestal Case 3-4
Figure 4-1. Ports on a Pedestal System 4-2
Figure 4-2. Ports on a Rack-Mountable System 4-3
Figure 4-3. Connecting a Rack-Mounted System Directly to AC Power 4-8
Figure 4-4. Connecting a Pedestal System Directly to AC Power 4-9
Figure 4-5. Connecting a Rack-Mounted System to a UPS 4-11
Figure 4-6. Connecting a Pedestal System to a UPS 4-12
Figure 4-7. Connecting the Systems to PDUs 4-14
Figure 5-1. PDU Components 5-2
Figure 5-2. Cage Nut Locations: PDU 5-3
Figure 5-3. Connecting a PDU to a UPS 5-4

Figures v

Tables

Table 6-1. Mini-Setup Worksheet 6-3
Table A-1. System CRUs A-2
Table A-2. Network Adapters and PCI Adapter Cables A-3
Table A-3. Host Bus Adapter Cables A-3
Table A-4. Peripheral Components A-3
Table A-5. KVM Switch CRUs A-3
Table A-6. System Power Cords A-4
Table A-7. Power Cords from a System to a UPS A-4
Table A-8. PDU and PDU Power Cords A-5
Table A-9. Storage Enclosure, Monitor, and Tape Drive Power Cords A-5

vi Express5800/320Ma: System Installation Guide

Purpose of This Manual

The Express5800/320Ma: System Installation Guide describes how to install and set
up your system and power distribution units (PDUs). It also describes how to install
Express5800/320Ma software and lists the part numbers of customer-replaceable units
(CRUs), which are components that you can easily replace.

Audience

This manual is intended for system administrators who are responsible for installing
Express5800/320Ma systems and optional components.

Notation Conventions

This document uses the notation conventions described in this section.

Warnings, Cautions, and Notes

Warnings, cautions, and notes provide special information and have the following
meanings:

Preface

WARNING

!

A warning indicates a situation where failure to take
or avoid a specified action could cause bodily harm or
loss of life.

CAUTION

!

A caution indicates a situation where failure to take or
avoid a specified action could damage a hardware device,
program, system, or data.

NOTE

A note provides important information about the operation
of an ftServer system.

Preface vii

Preface

Typographical Conventions

The following typographical conventions are used in Express5800/320Ma documents:

• The bold font emphasizes words in text or indicates text that you type, the name of

a screen object, or the name of a programming element. For example:

Before handling or replacing a PCI adapter, make sure that you are properly
grounded by using a grounded wrist strap.

In the System Properties dialog box, click the Hardware tab.

Call the RegisterDeviceNotification function.

• The italic font introduces new terms and indicates programming and command-line

arguments that the user defines. For example:

Many hardware components are customer-replaceable units (CRUs), which
can be replaced on-site by system administrators with minimal training or tools.

copy filename1 filename2

Pass a pointer for the NotificationFilter parameter

• The monospace font indicates message text. For example:

The operation completed successfully.

Getting Help

If you have a technical question about Express5800/320Ma hardware or software, try
these online resources first:

• Online support from NEC Technical Support. You can find the latest technical

information about an Express5800/320Ma through online product support at the

NEC Technical Support Web site:

http://support.necsam.com/servers/

• Online product support for Microsoft

support is the computer manufacturer who provided your software, or an
authorized Microsoft Support Provider. You can also find the latest technical
information about Microsoft Windows
product support at the Microsoft Help and Support Web site:

http://support.microsoft.com/

If you are unable to resolve your questions with the help available at these online sites,
and the Express5800/320Ma system is covered by a service agreement, please
contact NEC Technical Support (866-269-1239).

viii Express5800/320Ma: System Installation Guide

®

products. Your primary source for

®

and other Microsoft products through online

Notices

Preface

• All regulatory notices are provided in the site planning guide for your system.

• Although this guide documents modem functionality, modems are not available for

all systems. Ask your sales representative about modem availability.

• ActiveService Network (ASN) is not currently available, but may be ordered in the

future.

Preface ix

Preface

x Express5800/320Ma: System Installation Guide

Chapter 1

When you receive your system, unpack it as described in the Readme First booklet that
accompanies the system.

After you unpack the system, do the following:

• Make sure you have the components you require and have ordered.

• Inspect the system to make sure nothing was damaged during shipment.

• Verify that the system serial number on the system label and on the packing list

match.

• Make sure you understand safety considerations.

Checking the System Components

Refer to the packing list on the box and make sure you have all the ordered
components:

• Accessories box, containing one or more of the following:

– One gray and one black power cable for connecting the system to power

distribution units (PDUs)

Unpacking Your System

1-

– CD-ROMs and a printed copy of this guide.

• Keyboard and mouse

• Installed Virtual Technician Module (VTM), if ordered

Unpacking Your System 1-1

Checking the System Components

• The following, if ordered:

–– Monitor unit

– External USB floppy disk drive

– PDUs for rack-mounted systems

– Keyboard, video, and mouse (KVM) switch

• For a rack-mounted system, the components shown in Figure 1-1 and, for a

pedestal system, the components shown in Figure 1-2.

NOTE

If you received the system already mounted in a cabinet,
the components shown in Figure 1-1 have been
assembled in the cabinet, with the exception of the power
cords.

1-2 Express5800/320Ma: System Installation Guide

Figure 1-1. Rack-Mounted System Components

Checking the System Components

3

4

5

2

6

7

1

9

10

asys012

1 Shelf unit (1)

2 Rear mounting brackets (2), with one guide screw in each bracket

3 Power cords

4 10-32 cage nuts (8)

5 10-32 x 5/8 in. pan-head crest-cup Phillips-head screws (4)

6 10-32 x 1/2 in. pan-head crest-cup Phillips-head screws (8). Two screws are

installed, one in each rear mounting bracket.

7 10-32 x 1/2 in. counter-sunk screws with lock washers (4)

8 Backplane assembly (1)

9CPU-I⁄ O enclosures (2)

10 Front bezel (1)

8

Unpacking Your System 1-3

Inspecting the System

Figure 1-2. Pedestal System Components

2

1

3

4

asys013

1 Pedestal case

2 Power cords

3CPU-I⁄ O enclosures (2)

4Front bezel (1)

Inspecting the System

Inspect all equipment for damage. Verify that the equipment has no dents, scratches,
or scrapes. If you notice damage, contact NEC Technical Support.

1-4 Express5800/320Ma: System Installation Guide

Verifying the System Serial Number

Ensure that the serial numbers on the system and on the packing list match.

1. Find the label that contains the serial number and site ID affixed to the bottom rear
of the shelf unit.

2. Compare the serial number on the label with the serial number on the packing list.

If the serial numbers do not match, contact NEC Technical Support before installing the
system.

Safety Notices

WARNING

!

RISK OF EXPLOSION IF BATTERY IS REPLACED BY
AN INCORRECT TYPE. DISPOSE OF USED
BATTERIES ACCORDING TO THE INSTRUCTIONS
PROVIDED WITH THE BATTERY.

WARNING

!

If you receive locking power cords with your system,
do not substitute other power cords. Use of the
locking power cords ensures proper grounding of the
system.

Verifying the System Serial Number

WARNING

!

The system uses two power cords to provide
redundant sources of power. To fully remove power
from a system, disconnect both power cords. To
reduce the risk that electrical shock could injure a
person or damage the system, exercise caution when
working in the unit even when only one power cord is
connected.

WARNING

!

To prevent a cabinet from tipping over and injuring a
person or damaging the system, start installing
systems from the bottom of the cabinet upward.

Unpacking Your System 1-5

Safety Considerations

WARNING

!

If you replace the modem cable supplied by NEC
Solutions (America), Inc., use a cable with a gauge of
at least 26 AWG to prevent fire.

Safety Considerations

Before installing the system, take the following important precautions:

• Observe all applicable industry safety standards. See the “Safety Notices” on

page 1-5.

• Provide the necessary space and light to safely perform the installation.

• Do not wear conducting objects, such as rings, bracelets, and keys.

Next Steps

Go to Chapter 2, “Installing a Rack-Mountable System” to install a rack-mountable
system in your own cabinet.

Go to Chapter 3, “Installing a Pedestal System” to install a pedestal system,

Go to Chapter 4, “Setting Up Your System” to set up a system that is already mounted
in a cabinet.

1-6 Express5800/320Ma: System Installation Guide

Chapter 2

Installing a Rack-Mountable System

Before you install the system, make sure that the site has been prepared as described
in the Express5800/320Ma: Site Planning Guide.

To install your rack-mountable system, see:

• Figure 1-2, which identifies the components of a rack-mountable system

• “Safety Notices” on page 1-5 and “Safety Considerations” on page 1-6

• “Managing Cables” on page 2-1

• “Installing a Rack-Mounted System” on page 2-2

• “Installing the System Components” on page 2-11

Tools required:

• A #2 Phillips-head screwdriver

• A flat-head screwdriver or a cage-nut insertion and extraction tool

2-

Managing Cables

When routing cables within the cabinet, keep all power cords separate from peripheral
and communication cables as much as possible. For example, route all power cords on
one side of the cabinet and all peripheral and communications cables on the other side
of the cabinet, using the cable management rings on your cabinet to constrain the
cords and cables.

Installing a Rack-Mountable System 2-1

Installing a Rack-Mounted System

Installing a Rack-Mounted System

Before installing the system, ensure that:

• Your cabinet (if you are installing the system in your own cabinet) meets the

requirements described in the Express5800/320Ma: Site Planning Guide.

• The site has been prepared as described in the Express5800/320Ma: Site

Planning Guide.

If you are using power distribution units (PDUs), install them in your cabinet as
described in Chapter 5, “Installing PDUs” before you install the system.

A rack-mounted system consists of the components shown in Figure 1-2.

To install a rack-mounted system, see the following sections:

• “Numbering the Vertical Rails” on page 2-2

• “Attaching Mounting Brackets to the Cabinet Vertical Rails” on page 2-5

• “Installing the Shelf Unit” on page 2-7

Numbering the Vertical Rails

Each system requires 4U, equal to 12 holes, of vertical space.

NOTE

The cabinet rails and the system are measured in EIA
rack units (U). One U equals 1.75 in. (4.45 cm).

Every three square holes on the EIA square-hole pattern
on the vertical rail equals one U. The square holes on EIA
rails are located in a repeating pattern of 1/2 in. (1.27 cm),
5/8 in. (1.59 cm), 5/8 in. (1.59 cm), as shown in

Figure 2-1.

The middle hole of each U has equal spacing between it
and the holes adjacent to it. In some cabinets, numbers on
the vertical rails identify the middle hole of each U.

2-2 Express5800/320Ma: System Installation Guide

Figure 2-1. EIA Square-Hole Pattern on the Vertical Rail

1U

Installing a Rack-Mounted System

1U

5/8 in. (1.59 cm)

5/8 in. (1.59 cm)

1/2 in. (1.27 cm)

If your rack is not already numbered, use a marker or pencil to number the middle hole
of at least the following:

• The 4U in which to install each system

• The 1U in which to install a keyboard, video, and mouse (KVM) switch, if ordered

The following instructions direct you to start numbering the middle hole of the third U in
the cabinet, which is the eighth hole, to leave room at the bottom of the cabinet for the
PDUs.

To number the vertical rails in a cabinet

1. On each of the front rails, number the middle hole of the 4U where you will install
the system. In Figure 2-2, the middle hole of the third, fourth, fifth, and sixth Us are
numbered.

Installing a Rack-Mountable System 2-3

Installing a Rack-Mounted System

Figure 2-2. Numbering the Middle Hole of 4U

6

5

4

3

2. If you are installing additional systems in the same cabinet, continue numbering the
middle hole of another 4U for each system.

3. Repeat the preceding steps at the rear vertical rails.

To ensure that the components will be level when you install them, mark the same
holes on the rear rails that you marked on the front vertical rails.

2-4 Express5800/320Ma: System Installation Guide

Installing a Rack-Mounted System

Attaching Mounting Brackets to the Cabinet Vertical Rails

Two mounting brackets, one on each rear vertical rail, support the shelf unit.

To attach the mounting brackets

1. On the rear vertical rails, use a pen to mark the holes indicated by dots in

Figure 2-3.

Figure 2-3. Screw Locations on the Rear Vertical Rails

6

5

4

3

2. Position a mounting bracket inside a rear vertical rail, lining up the holes in the
mounting bracket with the two holes you marked on the rear vertical rail. See

Figure 2-4.

3. Insert and tighten two 10-32 x 5/8-in. pan-head crest-cup screws (item 1 in

Figure 2-4) through the marked holes in the rear vertical rails and into the holes in

the mounting bracket.

4. Repeat steps 2 and 3 for the second mounting bracket.

Installing a Rack-Mountable System 2-5

Installing a Rack-Mounted System

Figure 2-4. Attaching the Mounting Brackets

3

2

1

asys014

1 10-32 x 5/8-in. pan-head crest-cup screw

2 Right guide screw, 10-32 x 1/2-in. pan-head crest-cup

3 Left guide screw, 10-32 x 1/2-in. pan-head crest-cup

5. Measure the distance between the front and rear vertical rails in the cabinet.

NOTE

Left and right in the following instructions are as seen from
the rear of the cabinet.

• If the rail depth is less than 27 in. (68.58 cm), move the guide screw (item 2 in

Figure 2-4) in the right mounting bracket one hole closer to the rear of the

cabinet.

• If the rail depth is greater than 27 in. (68.58 cm), move the guide screw (item 3)

in the left mounting bracket one hole closer to the front of the cabinet.

2-6 Express5800/320Ma: System Installation Guide

Installing the Shelf Unit

WARNING

!

To avoid personal injury or damage to the shelf unit,
two persons are required to insert the shelf unit into
the cabinet and onto the mounting brackets.

1. At the front of the cabinet, insert four cage nuts into each vertical rail, in the
locations shown in Figure 2-5.

Figure 2-5. Cage Nut Locations on Front Vertical Rails

Installing a Rack-Mounted System

6

5

4

3

2

1

ca

ge n

cage

c

age

ca

g

e n

u

t

nut

n

ut

ut

To insert cage nuts, refer to Figure 2-5 and perform the following steps:

a. Position the cage nut so that the flanges are on the top and bottom.
b. Insert the cage nut so that the top flange overlaps the vertical rail.
c. Use a cage-nut insertion tool or your fingers to pull the rest of the cage nut

through so that the bottom flange overlaps the vertical rail.

Installing a Rack-Mountable System 2-7