MSD 84811 Installation

MSD Cap and Rotor
for GM LT-1 Engines 1995-1997
PN 84811
ONLINE PRODUCT REGISTRATION: Register your MSD product online and you’ll be entered in our monthly 8.5mm Super Conductor Spark Plug Wire give-away! Registering your product will help if there is ever a warranty issue with your product and helps the MSD R&D team create new products that you ask for! Go to www.msdperformance.com/registration.
Parts Included:
1 - Cap 1 - Rotor 1 - Isolator 2 - Rotor Screws 2 - Seals
IMPORTANT: Due to the number of applications and years that the LT-1 Cap and Rotor are used
on, it is highly recommended to have the Service Manual for your vehicle during this installation.
DISASSEMBLY
1. Disconnect the negative battery cable.
3. Disconnect the MAF and IAC sensors. Remove the air intake ductwork and the MAF sensor.
4. Once the coolant is drained, remove the upper radiator hose from the thermostat housing.
5. Loosen the three bolts that secure the crankshaft pulley/hub assembly. Do not remove them entirely at this time.
6. Remove the accessory drive belt by moving the spring loaded idler pulley. Use caution as this pulley is spring loaded! The belt will slide off the pulley system and the idler pulley will settle beyond its installed position.
7. Once the belt is removed, proceed with removing the pulley from the crankshaft hub by pulling the three retaining bolts.
8. It may be necessary to remove the cooling fan. This is done by removing the four bolts and disconnecting the wiring connection.
9. Disconnect the air pump power wires and remove the air pump from its mounting brackets.
10. Disconnect the coolant temperature wiring sensor located on the water pump.
11. Loosen the lower radiator hose clamp and the two heater hose clamps at the water pump. Coolant will generally still pour out of the hoses and water pump.
12. To remove the water pump, the power steering pump may need to be removed. With a shorter extension, the water pump bolt should be able to be accessed. There are six water pump bolts. Once again, more coolant may spill out.
13. At this point, you should be able to access the distributor cap! Mark the location of each spark plug wire before removing them.
14. Remove the vacuum lines (if equipped) and the distributor
4 - 3.5mm x 6mm Phillips Screws 1 - 8-32 x 1.125 Phillips Screw 1 - Clamp-Block 1 - Removal Tool
Figure 1 Removing the Original Cap.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
2 INSTALLATION INSTRUCTIONS
connector.
15. Using the supplied special tool and a 1/4" wrench, remove the four screws that hold the distributor cap to the engine and pull the cap off (Figure 1).
16. Remove the two rotor screws and pull the rotor off. At this time, the isolator assembly will slide off the housing.
INSTALLATION
1. Locate and install the distributor-to-isolator seal then position the isolator in place on the distributor (Figure 2).
2. Install the new rotor with the supplied hardware. The rotor only installs one way. Make sure it sits squarely on the shaft.
Note: It is recommended to use a threadlocker like Loctite
Blue on the two rotor screws.
3. Make sure that the Isolator-to-Cap seal is installed on the isolator, then install the cap using the supplied Phillips head screws (Figure 3).
4. Locate four metric Phillips screws that retain the cap assembly. There is also a standard, slightly larger and longer Phillips screw. This screw is used with the Clamp­Block that goes in the cap tab located between the wiring harness and the coil wire tower (Figure 4).
5. Note that the Clamp-Block has two different thicknesses (Figure 5). Some distributor housings have a machined surface while others are cast. Determine which side works best in your application to secure the top mount of the cap. Once the direction is achieved, slide the Clamp-Block into position and screw the standard Phillips screw into position (Figure 5).
6. Connect the distributor connector followed by the coil wire and spark plug wires. Ensure that each wire is in the correct location (Figure 6).
7. The distributor is assembled. Reinstall all of the components in the reverse order. It is recommended to follow along with your vehicle’s service manual.
Figure 2 Installing the
Distributor-to-Isolator Seal.
Figure 3 The Isolator-to-Cap Seal.
CLAMP BLOCK LOCATION
Figure 4 Clamp-Block Mounting Boss.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
INSTALLATION INSTRUCTIONS 3
EDGE
MUST SIT
FLUSH
WITH
HOUSING
NOTE
DIFFERENT
THICKNESSES
Figure 5 Installing the Clamp-Block.
COIL WIRE
4
6
8
2
1
5
3
7
Figure 6 Spark Plug Wire Location.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
TECH NOTES
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
Service
In case of malfunction, this MSD component will be repaired free of charge according to the terms of the warranty.
When returning MSD components for warranty service, Proof of Purchase must be supplied for verification. After the warranty period has expired, repair service is based on a minimum and maximum fee.
All returns must have a Return Material Authorization (RMA) number issued to them before
being returned. To obtain an RMA number please contact MSD Customer Service at 1 (888) MSD-7859 or visit our website at www.msdperformance.com/rma to automatically obtain a number and shipping information.
When returning the unit for repair, leave all wires at the length in which you have them installed. Be sure to include a detailed account of any problems experienced, and what components and accessories are installed on the vehicle. The repaired unit will be returned as soon as possible using Ground shipping methods (ground shipping is covered by warranty). For more information, call MSD at (915) 855-7123. MSD technicians are available from 7:00 a.m. to 5:00 p.m. Monday - Friday (mountain time).
Limited Warranty
M
SD warrants this product to be free from defects in material and workmanship under its intended normal use*, when properly installed and purchased from an authorized MSD dealer, for a period of one year from the date of the original purchase. This warranty is void for any products purchased through auction websites. If found to be defective as mentioned above, it will be repaired or replaced at the option of MSD. Any item that is covered under this warranty will be returned free of charge using Ground shipping methods. This shall constitute the sole remedy of the purchaser and the sole liability of MSD. To the extent permitted by law, the foregoing is exclusive and in lieu of all other warranties or representation whether expressed or implied, including any implied warranty of merchantability or fitness. In no event shall MSD or its suppliers be liable for special or consequential damages. *Intended normal use means that this item is being used as was originally intended and for the original application as sold by MSD. Any modifications to this item or if it is used on an application other than what MSD markets the product, the warranty will be void. It is the sole responsibility of the customer to determine that this item will work for the application they are intending. MSD will accept no liability for custom applications.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
© 2012 Autotr onic Contr ols Corpor ation
FRM30088 Revised 12/11 Printed in U.S.A.
Loading...