MSD 82921 Installation

MSD Modified Honda Distributor Cap
PN 82901, PN 82902, PN 82921 and PN 82922
Parts Included In This Kit:
1 - Distributor Cap 1 - Coil Wire
WARNING: During installation, disconnect the battery cables. When disconnecting the battery
cables, always remove the Negative cable first and install it last.
Note: The Modified Cap is designed so that you can remove the stock internal coil, and use a higher
output external coil. The stock internal coil MUST be removed before the installation of this cap. Failure to do so will cause damage to the MSD cap.
Note: The supplied spark plug style terminals
are required with the PN 82902 and PN 82922 caps.
1 - Parts Bag 1 - Mini-Stripper-Crimper
INSTALLATION:
1. Mark the location of each plug wire, then remove the wires. Remove the stock distributor cap, rotor and dust cover.
2. Locate the coil wires and note their color and location. On the majority of Honda or Acura engines, the Black/Yellow wire is positive. The coil negative wire is generally White/Blue, Blue, Green/Yellow or Green. In some cases, the coil itself is marked negative (-) and positive (+).
Figure 1 Primary Wiring with the Coil Removed.
1 - Retainer and Screw (Extreme Caps only)
Note: If you have a question as to the
wires’ polarity, use a volt-meter and probe each wire with the ignition key turned to the On position. Coil positive will show 10-12 volts.
3. Once you determine the polarity of the coil wires you will need to extend the wires to reach the MSD coil. Cut the factory terminals off and solder to a 14 gauge wire. Seal the soldered joint with shrink sleeve or electrical tape.
4. Depending on the model of distributor you have, you may need to drill a hole in the new cap to route the wires out. In some applications the factory rubber seal is thick enough to cut and slide the new wires out.
5. Install the rotor, the new cap and then the wires. For Extreme model caps, install the wire retainer with the supplied screw.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
Figure 2 Wiring with a Blaster SS Coil.
2 INSTALLATION INSTRUCTIONS
DUAL CRIMP
TERMINAL
STANDARD TERMINAL
CONDUCTOR CRIMP TABS
WIRE SLEEVE CRIMP TABS
STANDARD
DUAL CRIMP
Figure 3 Wiring an MSD SCI Ignition with a Blaster SS Coil.
ASSEMBLING THE COIL WIRE
Once the cap is installed and the coil is wired, you will need to assemble a coil wire. You will need a razor blade and a 4-inch vice.
The Mini-Stripper-Crimper is an all in one spark plug wire stripper and crimp tool. It will work with both MSD 8.5mm Super Conductor and 8mm Heli-Core wires to produce a strong, professional crimp.
TERMINALS
MSD offers several different terminals with our Universal wire sets. There are two terminal styles used, either a standard style or the Dual Crimp Terminal (Figure 4). The standard design requires stripping more of the wire sleeve because the conductor will be bent under the terminal. The Dual Crimp has specific crimp tabs for the conductor which require needle nose pliers.
STRIPPING THE WIRE
1. Once you’ve determined which terminals you are working with, position the wire in the corresponding strip guide. There are two holes; one for the 8mm wire and another for the 8.5mm wire.
2. There are two stripping positions indicated on the stripping slot, depending on the terminal being used. Slide the wire to the correct position and strip the sleeve by holding a razor blade flush with the strip guide and rotate the wire 360° (Figure
5).
3. Remove the wire and twist the cut end of the sleeve off in a counterclockwise direction.
Figure 4 Identifying the Different Style Terminals.
Figure 5 Stripping the Sleeve.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
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