MSD 82903 Installation

MSD Modified Honda Distributor Cap & Rotor
PN 82903, PN 82923 & PN 82933
ONLINE PRODUCT REGISTRATION: Register your MSD product online. Registering your product will help if there is ever a warranty issue with your product and helps the MSD R&D team create new products that you ask for! Go to www.msdperformance.com/registration.
Parts Included In This Kit
1 - Distributor Cap 1 - Coil Wire
WARNING: During installation, disconnect the battery cables. When disconnecting the battery
cables, always remove the Negative cable first and install it last.
Note: The Modified Cap is designed so that you can remove the stock internal coil, and use a higher output
external coil. The stock internal coil MUST be removed before the installation of this cap. Failure to do so will cause damage to the MSD cap.
Note: Spark plug style, 90° terminals are required
with this MSD cap.
INSTALLATION:
1. Mark the location of each plug wire on the distributor cap, then remove the wires. Remove the stock distributor cap, rotor and dust cover.
2. Locate the coil wires and note their color and location. On the majority of Honda or Acura engines, the Black/Yellow wire is positive. The coil negative wire is generally White/Blue, Blue, Green/Yellow or Green. In some cases, the coil itself is marked negative (-) and positive (+).
Figure 1 Primary Wiring with the Coil Removed.
Note: If you have a question as to the wires’
polarity, use a volt-meter and probe each wire with the ignition key turned to the On position. Coil positive will show 10-12 volts.
3. Once you determine the polarity of the coil wires you will need to extend the wires to reach the MSD external coil. Cut the factory terminals off and solder them to 14-gauge wiring. Seal the soldered joint with shrink sleeve or electrical tape.
4. Depending on the model of distributor you have, you may need to drill a hole in the new cap to route the wires out. In some applications the factory rubber seal is thick enough to cut and slide the new wires out.
MSD •  WWW.MSDPERFORMANCE.COM  •  (915)  857-5200  •  FAX  (915)  857-3344
Figure 2 Wiring with a Blaster SS Coil.
2 INSTALLATION INSTRUCTIONS
MAGNETIC PICKUP (NOT USED)
REV
LIMITER
DIGITAL 6AL
GRAY
TACH OUTPUT
BLACK/YELLOW
WHITE/BLUE
Figure 3 Wiring an MSD 6-Series Ignition with a Blaster SS Coil.
5. Replace the rotor. Depending on the application, the dust cover may need to be removed or the engine may need to be rotated to access the rotor retaining screw (figure 4). Install the cap and wires.
REMOVE DUST COVER
ROTOR RETAINING SCREW
Figure 4 Replacing the Rotor.
ASSEMBLING THE COIL WIRE
Once the cap is installed and the coil is wired, you will need to assemble a coil wire. You will need a razor blade and a 4-inch vice.
The Mini-Stripper-Crimper is an all in one spark plug wire stripper and crimp tool. It will work with both MSD 8.5mm Super Conductor and 8mm Heli-Core wires to produce a strong, professional crimp.
TERMINALS
MSD offers several different terminals with our Universal wire sets. There are two terminal styles used, either a standard style or the Dual Crimp Terminal (Figure 5). The standard design requires stripping more of the wire sleeve because the conductor will be bent under the terminal. The Dual Crimp has specific crimp tabs for the conductor which require needle nose pliers.
MSD •  WWW.MSDPERFORMANCE.COM  •  (915)  857-5200  •  FAX  (915)  857-3344
Figure 5 Identifying the Different
Style Terminals.
Loading...
+ 2 hidden pages