MSD 5093 Installation

STARTER MOUNTING BLOCK
RING GEAR
11/16” -
3/4”
MSD DynaForce Starter
Ford FE, PN 5093
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IMPORTANT: Proper installation of the DynaForce Starter is important to the overall operation. Correct alignment
of the starter pinion with the ring gear is needed to achieve the best operation and longevity from your starter. Please read the instructions before attempting the installation.
Parts Included:
1 - Starter 1 - Shim Ring 1 - Outer Shim
WARNING: Before installing the DynaForce Starter disconnect the battery cables. When disconnecting
the battery cables, always remove the Negative (-) cable first and install it last.
INSTALLATION
1. Make sure the starter mounting flange on the mid plate is clean and smooth.
2. Before mounting the starter, measure the distance from the front of the ring gear (engine side) to the starter mounting surface. It should be 11/16" - 3/4" (Figure 2).
• If there is not enough clearance, you will need to install
the supplied shim kit by removing the mounting block (Figure 3). Place the small shim ring in the bearing bore and install the outer shim on the support housing. Reinstall the mounting block. This will move the pinion gear into the starter approximately 0.060".
3. Check that the position of the solenoid is away from direct heat sources and other components. If there are clearance problems, the starter housing can be rotated to move the location of the solenoid. This is done by removing the three bolts on the mounting block and repositioning the starter motor (Figure 1).
4. After confirming clearances and positioning. Mount the starter.
• If there is not enough clearance, you will need to install
the supplied shim kit by removing the mounting block (Figure 3). Place the small shim ring in the bearing bore and install the outer shim on the support housing. Reinstall the mounting block. This will move the pinion gear into the starter approximately 0.060".
The gear mesh is not adjustable on this application. Verify
that all parts are correct for the application (flywheel, block plate, starter) and verify starter is mounted correctly to engine plate.
CLOCKING
LOCATIONS
Figure 1 Clocking the Starter for Clearance.
Figure 2 Checking Pinion Clearance.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
2 INSTALLATION INSTRUCTIONS
5. The switch wire that connects to the solenoid should be at least 12-gauge (Figure 4). For alternative wiring to incorporate the factory remote solenoid, See Figure 5.
Note: If your original starter had wire going to a
SHIM
RING
INSTALL OUTER
SHIM
second terminal, an ‘R’ terminal, this can generally be bypassed. See the information on the last page of the instructions for more details.
6. Attach the battery cable. The gauge of the battery cable depends on its length. Using the proper gauge wire is important to the operation of the starter. Both the positive and ground wires must be able to meet the demands of the starter. The chart in Figure 5 shows the recommended sizes. Be sure to route the wire away from the exhaust and moving parts of the engine.
Figure 3 Installing the Pinion Shim Spacers.
7. Connect the battery terminals and start the engine.
IMPORTANT: Never operate a starter for more than 30 seconds at a time without letting it cool for at
least two minutes.
CABLE LENGTH VS. GAUGE
LENGTH
AWG
3’ 5’ 7’ 10’ +10’
2
4
12-GAUGE MINIMUM TO IGNITION SWITCH
00
0
1
-
BATTERY
Figure 4 Wiring the Starter.
+
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
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