Motorola MTM5400 User Manual

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MTM5400 TETRA Mobile Terminal Installation Manual

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Publication Number

68015000181-B

@68015000181@

American Communication Systems

Discover the Power of Com mu nications

™

http://www.ameradio.com

COPYRIGHT

Copyrights

No part of this manual may be reproduced, transmitted, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without the prior written permission of Motorola Inc.

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

Trademarks

Motorola, the Motorola Logo and all other trademarks identified as such herein are trademarks of Motorola Inc. All other product or service names are the property of their respective owners.

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Product Safety and RF Exposure MTM5400 Mobile Terminal Installation Manual 5

IMPORTANT SAFETY INFORMATION

Icon Conventions

The signal word Warning with the associated safety icon implies information that, if disregarded, could result in death or serious injury, or serious product damage.

The signal word Caution with the associated safety icon implies information that, if disregarded, may result in minor or moderate injury, or serious product damage.

The signal word Caution may be used without the safety icon to state potential damage or injury that is not related to the product.

Notes contain information more important than the surrounding text, such as exceptions or preconditions. They also refer the reader elsewhere for additional information, remind the reader how to complete an action (when it’s not part of the current procedure, for instance), or tell the reader where something is located on the screen. There is no warning level associated with a Note.

Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards

ATTENTION!

This radio is intended for use in occupational/controlled conditions, where users have full knowledge of their exposure and can exercise control over their exposure to meet FCC limits. This radio device is NOT authorized for general population, consumer, or any other use.

To ensure compliance to RF Energy Safety Standards:

• Install only Motorola approved antennas and accessories.

• Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio.

Before using this product, the operator must be familiar with the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with each radio (Motorola Publication part number 6804113J25 for APAC & LACR and 6866537D37 for EMEA) to ensure compliance with Radio Frequency (RF) energy exposure limits.

For a list of Motorola-approved antennas and other accessories, visit the following web site which lists approved accessories for your radio model.

6 MTM5400 Mobile Terminal Installation Manual Product Safety and RF Exposure

Only specialized workshops should be contacted for installation, maintenance and repair work.

This unit is equipped with protection fuses in the Power and Ignition Sense Cable. Replace these fuses only with the original ratings!

Fuse for Power Cable GKN6270/GKN6274: 10A (Motorola Part Number: 6500139767)

Failure to use correct manufacturer-approved parts may result in physical damage to this unit.

ADDITIONAL IMPORTANT INFORMATION FOR

SERVICING AND INSTALLING THE TERMINAL

DOCUMENT HISTORY MTM5400 Mobile Terminal Installation Manual 7

DOCUMENT HISTORY

The following major changes have been implemented in this manual since the previous edition:

Edition Description Date

68015000181-A Initial edition 68015000181-B Toroid updates Dec 2010

Dec 2010

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CONTENTS MTM5400 Mobile Terminal Installation Manual 9

Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Computer Software Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Icon Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Requirements for Compliance with Radio Frequency (RF) Energy

Exposure Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Important Information for Servicing and Installing the Terminal. . . . 6

DOCUMENT HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Scope of This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

MTM5400 Manuals and User Guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Warranty and Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Europe, Middle East and Africa Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

EMEA Systems Support Centre (ESSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

EMEA Systems Component Centre (ESCC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parts Identification and Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

EMEA Test Equipment Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Your Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Updated Versions of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Asia, Pacific Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Piece Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Further Assistance from Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Parts Identification and Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Latin America Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

MODEL INFORMATION & ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 21

MTM5400 Mobile Terminal Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Sales Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10 MTM5400 Mobile Terminal Installation Manual CONTENTS

Model Specifications* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Model Descriptions** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Accessories-to-Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

DC Power Cable Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Installation Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Terminal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Enhanced Control Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Trunnion Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Dashboard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Installing the Radio in an Automotive Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Mounting the Radio in the Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Remove the Radio from the Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Desktop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Remote Mount Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Installing the Remote Mount Enhanced Control Head onto the Remote Mount Trunnion 41

Installing the Remote Mount Enhanced Control Head in a DIN Mount Bracket . . . . . . 42

Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the

DIN Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Adding Extra Connectivity to the Remote Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Installing the Accessories Expansion Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Motorcycle Mount Enhanced Control Head Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Installing the Motorcycle Mount Enhanced Control Head . . . . . . . . . . . . . . . . . . . . . . . 46

Mechanical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Installation of the Motorcycle Mount TELCO Cable (PMKN4030) . . . . . . . . . . . . . . . . 48

Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head . . . . . . . 48

Data Expansion Head Enhanced Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Data Expansion Head Enhanced Radio without Control Head . . . . . . . . . . . . . . . . . . . . . 49

Data Expansion Head Enhanced with 3rd Party Control Head . . . . . . . . . . . . . . . . . . . . . 50

Data Box Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

CONTENTS MTM5400 Mobile Terminal Installation Manual 11

Connection Plan for the Junction Box Accessory Terminal . . . . . . . . . . . . . . . . . . . . . 54

Connection Plan for Accessory Connector Kit (HLN9457) . . . . . . . . . . . . . . . . . . . . . 56

Connectors and Pin Assignment of the Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Transceiver Rear Side - Pin Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Accessory Connection Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Re-crimp Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Connectors and Pin Assignment of Data Expansion Head Enhanced and

Remote Head Enhanced. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10-Pin TELCO Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

25-Pin subD Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

9-Pin subD Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Connector and Pin Assignment of the Enhanced Control Head . . . . . . . . . . . . 65

Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Motorcycle Mount Enhanced Control Head-to-Remote Head Enhanced/Data Expansion

Head Enhanced (Motorcycle Mount TELCO Cable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Remote Mount Enhanced Control Head/Motorcycle Mount Enhanced Control Head-to-

Accessories (Accessories Expansion Cable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Radio-to-Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Data Expansion Head Enhanced Radio-to-Data Device . . . . . . . . . . . . . . . . . . . . . . . . . 72

Data Expansion Head Enhanced Radio-to-Fist Microphone . . . . . . . . . . . . . . . . . . . . . . 73

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Making Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Removing the Existing Coiled Cord Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Radio-to-Data Device: Active Data Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Cable Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Vehicle Antenna Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Mobile Radio Operation and EME Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Selecting an Antenna Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Antenna Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

External Speaker Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Product Specific Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Equipment Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Normal Load Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Fuse Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

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SCOPE MTM5400 Mobile Terminal Installation Manual 13

SCOPE

Scope of This Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It contains information required for the installation of the equipment described and is current as of the printing date. Changes which occur after printing date may be incorporated by a complete Manual revision or alternatively as additions.

The mobile terminal has to be installed by trained service personnel only.

All installations should take place in accordance with the requirements of the vehicle and antenna manufacturer/supplier.

This manual is divided into the following sections:

• Safety and General Information

• Document History

• Contents

• Scope of this manual

• Model Information

• Installation

• APPENDIX Product Specific Information

14 MTM5400 Mobile Terminal Installation Manual SCOPE

MTM5400 Manuals and User Guides

Installation Instructions

68015000181 MTM5400 Installation Manual (English) 68015000603 MTM5400 Installation Manual (English/German)

Service Manual

68015000183 MTM5400 / MTM800 FuG Basic Service Manual EMEA (English) 68015000587 MTM5400 Basic Service Manual APAC (English)

Quick Start Guides

68015000289 MTM5400 Quick Start Guide (English) 68015000290 MTM5400 Quick Start Guide (Spanish) 68015000291 MTM5400 Quick Start Guide (Norwegian) 68015000292 MTM5400 Quick Start Guide (Dutch) 68015000293 MTM5400 Quick Start Guide (German) 68015000294 MTM5400 Quick Start Guide (Polish) 68015000295 MTM5400 Quick Start Guide (Italian) 68015000296 MTM5400 Quick Start Guide (French) 68015000297 MTM5400 Quick Start Guide (Danish) 68015000298 MTM5400 Quick Start Guide (Swedish) 68015000288 MTM5400 Quick Start Guide (Traditional Chinese) 68015000287 MTM5400 Quick Start Guide (Simplified Chinese) 68015000286 MTM5400 Quick Start Guide (Korean) 68015000285 MTM5400 Quick Start Guide (Arabic) 68015000284 MTM5400 Quick Start Guide (Lithuanian)

User Guides

68015000180 MTM5400 Feature User Guide (English) 68015000186 MTM5400 Feature User Guide (English/German)

Safety Leaflets

6804113J25 Mobile Safety Leaflet (APAC & LACR) 6866537D37 Mobile Safety Leaflet (EMEA)

SCOPE MTM5400 Mobile Terminal Installation Manual 15

Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/ repair or spare parts support out of warranty. Prior to shipping any terminal back to the appropriate Motorola warranty depot, please contact Customer Resources or your Motorola dealer, distributor or reseller. All returns must be accompanied by a Warranty Claim Form, available from your Customer Service representative or Motorola Online Extranet (MOL) or your Motorola dealer, distributor or reseller.

Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Customer, Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only. In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty. Prior to shipping any terminal back to the appropriate Motorola warranty depot, please contact Customer Resources (please refer to following pages). All returns must be accompanied by a Warranty Claim Form, available from your Customer Services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit.

After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.

• Motorola's Regional Radio Support Centres offer a repair service to both end users and dealers at competitive prices.

• AAD supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair.

16 MTM5400 Mobile Terminal Installation Manual SCOPE

Service Information

Europe, Middle East and Africa Region

EMEA Systems Support Centre (ESSC)

The EMEA Systems Support Centre provides a remote Technical Support Service to help customers resolve technical issues and quickly restore networks and systems. This team of highly skilled professionals is available to customers with current service agreements in place that include the Technical Support Service. The ESSC technical experts may be accessed through the EMEA Integrated Call Center either electronically or using the telephone numbers listed below. If you are unsure as to whether or not your current service agreement entitles you to benefit from this service, or if you would like more information about the Technical Support Service, please contact your local customer support or account manager for further information.

Contact details:

Email: ESSC@motorolasolutions.com

List of Telephone Numbers:

Country In Country Number to Dial

Austria 01206091087

Denmark 043682114

France 0157323434

Germany 06950070204

Italy 0291483230

Lithuania 880 030 828

Netherlands 0202061404

Norway 24159815

Portugal 0217616160

Russia 810 800 228 41044 (Alternative 810 800 120 1011)

Saudi Arabia 800 844 5345

South Africa 0800981900

Spain 0912754787

United Kingdom 02030 277499

It is recommended that access from any other country uses: +44 2030 277499

EMEA Systems Component Centre (ESCC)

The European Systems Component Centre provides a repair service for infrastructure equipment. Customers requiring repair service should contact the Customer Information Desk to obtain a Return Material Authorisation number. The equipment should then be shipped to the following address unless advised otherwise.

SCOPE MTM5400 Mobile Terminal Installation Manual 17

Motorola GmbH, European Systems Component Centre, Am Borsigturm 130, 13507 Berlin, Germany

Contact details:

Email: ESCC.admin@motorolasolutions.com

Telephone Number: +49 30 66861555 Fax: +49 30 66861426

Mon - Fri 08:00 am to 06:00 pm (CET)

Parts Identification and Ordering

Request for help in identification of non-referenced spare parts should be directed to the Customer Care Organization of Motorola’s local area representation. Orders for replacement parts, kits and assemblies should be placed directly on Motorola’s local distribution organization or via the Extranet site Motorola Online at

https://emeaonline.motorola.com.

EMEA Test Equipment Support

Information related to support and service of Motorola Test Equipment is available by calling the Motorola Test Equipment Service Group in Germany at +49 (0) 6128 702179, Telefax +49 (0) 6128 951046, through the Customer Care Organization of Motorola’s local area representation, or via the Internet at

http://www.gd-decisionsystems.com/cte/.

Your Input

...is much appreciated. If you have any comments, corrections, suggestions or ideas for this publication or any other requirements regarding Motorola publications, please send an e-mail to

doc.emea@motorola.com.

Updated Versions of this Manual

...are available at our Extranet site Motorola Online. Contact us at doc.emea@motorola.com for access.

18 MTM5400 Mobile Terminal Installation Manual SCOPE

Asia, Pacific Region

Piece Parts

Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola Radio Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. Note on this digital TETRA Terminal: The CPS has no capability to tune the terminal. Tuning the

terminal can only be performed at the factory or at the appropriate Motorola Repair Centre. Component replacement can affect the terminal tuning and must only be performed by the appropriate Motorola Repair Centre.

All orders for parts/information should include the complete Motorola identification number. All part orders should be directed to your local AAD office. Please refer to your latest price pages.

Technical Support

Technical support is available to assist the dealer/distributor in resolving any malfunction which may be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola Technical Support, be prepared to provide the product model number and the unit’s serial number.

Further Assistance from Motorola

You can also contact the Customer Help Desk through the following web address:

http://www.motorola.com/tetra.

Parts Identification and Ordering

SCOPE MTM5400 Mobile Terminal Installation Manual 19

MOTOROLA CHILE

Latin America Region

Latin America Radio Support Centres The Customer Support is available through the following service centres:

Ave. Nueva Tajamar 481 Edif. World Trade Center Of. 1702, Torre Norte Las Condes Santiago, Chile 562-338-9000

Warranty and Repairs:

MOTOROLA DE COLOMBIA SERVICE CENTRE

Torre Banco Ganadero Carrera 7 No. 71-52 Torre B piso 13 Oficina 1301 Bogota - Colombia (571) 376-6990

MOTOROLA DE MEXICO SERVICE CENTRE

Bosques de Alisos #125 Col. Bosques de las Lomas CP 05120 Mexico DF 5252576700

Piece Parts:

To order parts in Latin America and the Caribbean contact your local Motorola CGISS representative.

MOTOROLA, INC.

Latin American Countries Region 789 International Parkway Sunrise, FL 33325 USA 954-723-8959

MOTOROLA DE ARGENTINA

Ave. del Libertador 1855 B1638BGE, Vicente Lopez Buenos Aires, Argentina 5411-4317-5300

MOTOROLA DE LOS ANDES C.A.

Ave. Francisco de Miranda Centro Lido, Torre A Piso 15, El Rosal Caracas, 1060 Venezuela 58212-901-4600

MOTOROLA DO BRASIL LTDA.

Av. Chedid Jafet 222 Bloco D Conjuntos 11,12,21,22 E 41 Condominio Millennium Office Park 04551-065- Vila Olimpia, Sao Paulo Brasil 5511-3847-668

MOTOROLA DE COLOMBIA, LTDA.

Carrera 7 #71-52 Torre A, Oficina 1301 Bogotá, Colombia 571-376-6990

MOTOROLA DE COSTA RICA

Parque Empresarial Plaza Roble Edificio El Portico, 1er Piso Centro de Negocios Internacional Guachepelin, Escazu San Jose, Costa Rica 506-201-1480

MOTOROLA DEL ECUADOR

Autopist Gral. Rumiñahui, Puente 2 Conjunto Puerta del Sol Este-Ciudad Jardin Pasa E, Casa 65 Quito, Ecuador 5932-264-1627

MOTOROLA DE MEXICO, S.A.

Calle Bosques de Alisos #125 Col. Bosques de Las Lomas 05120 México D.F. México 52-555-257-6700

MOTOROLA DEL PERU, S.A.

Ave. República de Panama 3535 Piso 11, San Isidro Lima 27, Peru 511-211-0700

Technical Support:

https://businessonline.motorola.com, go to

Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola. If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly.

20 MTM5400 Mobile Terminal Installation Manual

THIS PAGE INTENTIONALLY LEFT BLANK

MODEL INFORMATION & ACCESSORIES MTM5400 Mobile Terminal Installation Manual 21

Typical Model Number: M 8 3 P F S 6 T Z 5 A N

Position:

2 3

4 5 7

10 9

8 6

Type of Unit M = Mobile Product

Model Series

83 = MTM5400

Frequency Band

M = 260 - 275 MHz N = 350 - 390 MHz P = 380 - 430 MHz

R = 410 - 470 MHz

U = 806 - 870 MHz

Level

Physical Packages

S = Enhanced Control Head A = Data Box (No Control Head)

Channel Spacing

6 = 20/25 kHz

Unique Variation

N = Standard Package

Version Letter

Feature Level 5 = Dash/Data Mount

4 = Desk Mount 2 = Motorcycle Mount 6 = Remote Mount

Primary System Type

Z = TETRA

Primary Operation T = Trunking

F = 10.0 Watts

MODEL INFORMATION & ACCESSORIES

MTM5400 Mobile Terminal Model Information

This manual applies to the following Mobile Terminal Models

Ty pe No . Sales Model No. Short Description Model

MT953C M83PFS6TZ5AN MTM5400 380-430MHz, DASH M1

MT953C M83PFS6TZ4AN MTM5400 380-430MHz, DESK M2

MT953C M83PFS6TZ6AN MTM5400 380-430 MHz, REMOTE M3

MT953C M83PFS6TZ2AN MTM5400 380-430 MHz, M’CYCLE M4

MT953C M83PFA6TZ5AN MTM5400 380-430 MHz, DATA M5

Sales Model Nomenclature

22 MTM5400 Mobile Terminal Installation Manual MODEL INFORMATION & ACCESSORIES

Model Specifications*

GENERAL RECEIVER TRANSMITTER

ETSI: ETS 300 394-1

Type Number: Frequency Range: RF Power:

MTM5400 380-430 MHz MT953C MTM5400 380-430 MHz TMO

Temperature Range for Transceiver: Channel Spacing: 25 kHz Frequency Range TMO:

Operating Storage:

Power Supply:

Minimum: Nominal: Maximum: Max. Current

Dimensions (HxWxD) in mm: Spurious Rejection: -45 dBm Frequency Stability:

Transceiver with Enhanced Control Head, Dash Mount

Weight in grams: Frequency Stability: Spurious Emissions:

Transceiver with Enhanced Control Head, Dash Mount 1500

ETS 300 489-1

-30°C to +60°C

-40°C to +85°C

10.8 Vdc

13.2 Vdc

15.6 Vdc

Approx. 4.5 A

60 x 188 x 198

Receiver Type: Direct

Sensitivity (3.5%) BER: -114.5

Intermodulation:

Blocking (50-100 kHz):

Adjacent Channel Interference Ratio: -45 dB

Locked to Base Unlocked to Base

Conversion

dBm

-47 dBm

-40 dBm

+/-100 Hz

+/- 1 kHz

Modulation Type:

DMO

MTM5400 380-430 MHz

Frequency Range DMO:

MTM5400 380-430 MHz

Locked to Base Not Locked to Base

Conducted/Radiated - 36 dBm <=1GHz

10W / 40dBm 10W / 40dBm

π/4DQPSK

+/-100 Hz

+/- 1 kHz

- 30 dBm > 1GHz

GPS Performance

Autonomous Acquisition Sensitivity

Tracking Sensitivity

*) Technical information may be subject to change without further notice.

-143 dBm /

-173 dBW

-159 dBm /

- 189 dBW

Audio Rated (@4 Ohms): For External Speaker: Distortion at Rated Audio:

Model Descriptions**

Model Description

Dash Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or Handset, Standard User Guide, and Installation Accessories.

Desk Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or Handset, Standard User Guide, Installation Accessories and Tray with a Power Supply.

Remote Mount with Mobile Terminal with Remote Mount Enhanced Control Head, optional either with Remote Head Enhanced or Data Expansion Head Enhanced, Speaker, Microphone or Handset, Remote Mount cables, Standard User Guide, and Installation Accessories.

Motorcycle Mount with Mobile Terminal with Motorcycle Mount Enhanced Control Head, optional either with Remote Head Enhanced or Data Expansion Head Enhanced, Speaker, Microphone or Handset, Motorcycle cables, Standard User Guide, and Installation Accessories; Audio Accessories, Standard User Guide, and Installation Accessories.

Data Box - Remote Mount Configuration with Expansion Head Enhanced, without Enhanced Control Head, Remote Mount cables, Standard User Guide, Installation Accessories, and a Power Supply.

10 W

5% Max.

Adjacent Channel Power Ratio (@ ± 25kHz)

380-430 MHz - 60 dBc

**) Other combinations are not recommend or not possible.

MODEL INFORMATION & ACCESSORIES MTM5400 Mobile Terminal Installation Manual 23

Accessories-to-Model Chart

ACCESSORIES

Control Heads Part Number M1 M2 M3 M4 M5

Control Head, Roman Keypad PMWN4009 X X

Control Head, Arabic Keypad PMWN4012 X X

Control Head, Cyrillic Keypad PMWN4014 X X

Control Head Hungarian Keypad PMWN4015 X X

Control Head Hebrew Keypad PMWN4016 X X

Remote Mount Control Head, Roman Keypad PMWN4017 X

Remote Mount Control Head, Arabic Keypad PMWN4020 X

Remote Mount Control Head, Cyrillic Keypad PMWN4022 X

Remote Mount Control Head, Hungarian Keypad PMWN4023 X

Motorcycle Mount Enhanced Control Head, Roman Keypad PMWN4002 X

Motorcycle Mount Enhanced Control Head, Arabic Keypad PMWN4005 X

Motorcycle Mount Enhanced Control Head, Cyrillic Keypad PMWN4007 X

Motorcycle Mount Enhanced Control Head, Hungarian Keypad PMWN4008 X

Expansion & Remote Head Kits Part Number M1 M2 M3 M4 M5

Data Expansion Head PMLN4908 X X X

Remote Head PMLN4904 X X

Microphones Part Number M1 M2 M3 M4 M5

Desktop Microphone, Mobile Microphone Port RMN5106 X X X

Compact Fist Microphone RMN5107 X X X X

Fist Microphone (use together with Junction Box)

Loudspeakers Part Number M1 M2 M3 M4 M5

Small Loudspeaker, 5W (use together with Junction Box)

External Speaker, 5W RSN4004 X X X X

External Speaker, 13W RSN4002 X X X X

Speaker Extension Cable (use together with Junction Box) GMKN4084 X X X X

Speaker Extension Cable PMKN4119 X X X X

GMMN4063 X X X X

GMSN4078 X X X X X

PTT Switches Part Number M1 M2 M3 M4 M5

External PTT with Emergency Footswitch RLN4836 X X X X

Gooseneck PTT RLN4858 X X X X

Pushbutton with Remote PTT RLN4857 X X X X

Push Button PTT RLN5926 X X X X

Desktop & Data Box Mount Part Number M1 M2 M3 M4 M5

24 MTM5400 Mobile Terminal Installation Manual MODEL INFORMATION & ACCESSORIES

ACCESSORIES

Desktop Tray without Loudspeaker GLN7318 X

Desktop Tray with Loudspeaker RSN4005A X

Desktop Power Supply HPN4007C X X

Desktop Power Supply GPN6145B X X

Power Cable (For Desktop Power Supply HPN4007C) Part Number M1 M2 M3 M4 M5

US Linecord (3060665A04) Packed NTN7373 X X

Euro Linecord (3060665A05) Packed NTN7374 X X

UK Linecord (3002120F02) Packed NTN7375 X X

Power Cable, for use with HPN4007C and GPN6145B GKN6266 X X

Cables Part Number M1 M2 M3 M4 M5

Remote Mount Cable (Terminal to C/H), 3m RKN4077 X X

Remote Mount Cable (Terminal to C/H), 5m RKN4078 X X

Remote Mount Cable (Terminal to C/H), 7m RKN4079 X X

Remote Mount Cable (Terminal to C/H), 10m PMKN4020 X X

Accessories Expansion Cable, 2.3m PMKN4029 X X

Motorcycle Mount TELCO Cable, 2.3m PMKN4030 X

Junction Box Part Number M1 M2 M3 M4 M5

Junction Box GMLN5089 X X X X

Cable 6m Transceiver to Junction Box

Cable 4m Transceiver to Junction Box

Cable 2m Transceiver to Junction Box

PMKN4101 X X X X

PMKN4102 X X X X

PMKN4103 X X X X

Power Cables (to Mobile Terminal) Part Number M1 M2 M3 M4 M5

12V Power Cable to Battery, 3m with Fuse (10 A) GKN6270 X X X

12V Power Cable to Battery, 6m with Fuse (10 A) GKN6274 X X X

Installation Part Number M1 M2 M3 M4 M5

External Alarm Relay GKN6272 X X X X

Accessory Connector Kit - radio rear 26-pin plug HLN9457 X X X X

Accessory Connector Kit - junction box 26-pin plug

PMLN5072A X X X X

Buzzer Kit GLN7282 X X X X

Mounting (Transceiver) Part Number M1 M2 M3 M4 M5

Key Lock Mount RLN4779 X X X X X

High Profile Mounting Bracket GLN7317 X X X X X

Low Profile Mounting Bracket GLN7324 X X X X X

Mounting Frame to Install Transceiver in DIN-A Slot PMLN5094 X X X X X

Mounting (Control Head) Part Number M1 M2 M3 M4 M5

Remote Mount Trunnion Kit PMLN4912 X

Motorcycle Mount Trunnion Kit PMLN5092 X

MODEL INFORMATION & ACCESSORIES MTM5400 Mobile Terminal Installation Manual 25

ACCESSORIES

DIN Mount Bracket PMLN5093 X

Programming/Data Part Number M1 M2 M3 M4 M5

USB Programming Cable (Terminal Rear Port) PMKN4110 X X X X

Programming Cable PMKN4105 X X X X

Active Data Cable

PMKN4104 X

X X

USB Programming Cable (Mobile Microphone Port) HKN6184 X X X X

Antennas (sold with terminals) Part Number M1 M2 M3 M4 M5

Antenna Whip Tetra Hinged 380 – 430MHz GMAE4253A X X X X X

Antenna Tetra Glass Mount 410 – 430MHz GMAE4254A X

X X X

Antenna Tetra Panel/Roof Mount 380 – 430MHz GMAE4255A X X X X X

Antenna Tetra Magnetic Mount 380 – 400MHz GMAE4256A X X X X X

Antenna Tetra Magnetic Mount 410 – 430MHz GMAE4257A X X X X X

Antenna Tetra Covert Strip Glass 380 – 400MHz GMAE4258A X

X X X

Antenna Tetra Covert Strip Glass 410 – 430MHz GMAE4259A X X X X X

Antenna Tetra Low Profile 380 – 400MHz GMAE4260A X X X X X

Antenna Tetra Low Profile 410 – 430MHz GMAE4261A X X X X X

Antenna Tetra Wall Mount 380 – 400MHz GMAE4262A X

X X X

Antenna Tetra Wall Mount 410 – 430MHz GMAE4263A X X X X X

Antenna Tetra Motorcycle 380 – 400MHz GMAE4266A X

X X X

Antenna Tetra Motorcycle 410 – 430MHz GMAE4267A X X X X X

Antennas (base only) and Whips Part Number M1 M2 M3 M4 M5

Antenna Mount Panel/Roof thickness up to 4mm GMLN4276A X X X X X

Antenna Mount Panel/Roof thickness up to 6mm GMLN4277A X X X X X

Antenna Mount Magnetic GMLN4278A X

X X X

Antenna Whip Tetra Flexible Hinged 380 – 400MHz GMAE4279A X X X X X

Antenna Whip Tetra Flexible Hinged 410 – 430MHz GMAE4280A X X X X X

Antenna Whip Tetra Flexible Hinged 380 – 430MHz GMAE4281A X X X X X

Antenna Whip Tetra Hinged 380 – 400MHz GMAE4282A X

X X X

Antenna Whip Tetra Hinged 410 – 430MHz GMAE4283A X X X X X

Antenna Whip Tetra Hinged 380 – 430MHz GMAE4284A X X X X X

GPS Part Number M1 M2 M3 M4 M5

GPS Adaptor PMKN4114 X X X X X

1) Keep the GCAI connector cover supplied with the new Control Head.

2) Requires Junction Box, GMLN5089.

3) Currently the GCAI handset has insufficient margin to EMC requirements and may require additional protection to pass. Additional protection can in most cases be provided by the car body and by planning to installation such that strong coupling from other electrical and electronic installation in the vehicle are avoided. In cases where further EMC protection is needed

26 MTM5400 Mobile Terminal Installation Manual MODEL INFORMATION & ACCESSORIES

this can be achieved by installing (P/N: 01015001001) as shown in kit leaflet. The specific configuration can be tested using the following technique: The test requires a second radio in a quiet place or cooperation with a dispatcher.

1. Ensure that all other electrical and electronic equipment in the vehicle that may cause interference is not active.

2. Then check all intended RX and TX audio paths of the radio installation one at a time.

3. Listen to the idle channel noise and make sure there is no obvious noise or disturbance that can be attributed to radiated or magnetically coupled interference. Speech must be clear over the channel.

4) The cable, PMKN4104, is only compatible when a Data Expansion Head Enhanced is not fitted as part of a remote mount configuration. In this configuration access to the Tetra PEI for IP Packet Data and SDS services is available on the Data Expansion Head Enhanced and the Active Data Cable PMKN4104 is not required.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 27

INSTALLATION

Introduction

General Information

This product must be installed in a vehicle in accordance with the vehicle manufacturer’s guidelines and the instruction detailed in this manual. Only the specified Motorola parts in this manual should be used. Failure to do so could result in non compliance to the Automotive Directive (72/245/EEC, as amended by 95/54/EC).

For products fitted to two and three wheeled vehicles, Directive 97/24/EC applies.

This Terminal is only designed and certified to be used for terrestrial use only.

There are two methods of installing the mobile terminal in a vehicle:

1. Using the direct mounting trunnion and power cables supplied with a standard radio package.

2. Remote mounted in the car radio cut-out (using the required DIN mounting kit PMLN5094),

per ISO7736.

An accessory connector on the rear of the terminal enables you to attach different accessories (see section

A mobile microphone port on the front control head panel (see page 65) provides for the connection of various types of microphones (Desktop Microphone RMN5106 or Compact Microphone

RMN5107).

“Accessory Connection Plan”).

This terminal is ONLY made for 12 V power supply connection. In vehicles with 24 V power supply, a DC/DC converter is required.

Please be aware when planning the installation that there is a current consumption of approx. 4.5 A during PTT and up to 30 mA when terminal is switched off.

1. Mount the terminal horizontally near the driver, so the driver can easily view, access and

operate the controls and accessories.

2. Ensure that the location is not exposed to dirt and moisture.

3. Verify that there will be sufficient space around the mobile unit for air flow and installation.

4. Check that there is enough routing space for the power cable connector and the antenna

coaxial cable.

5. Plan the best place to run connections to minimize pinching, crushing, and overheating of wires and cables.

28 MTM5400 Mobile Terminal Installation Manual INSTALLATION

In a vehicle with an airbag, make sure that the mounting location of the mobile terminal, or of any terminal accessory, is not in the deployment path of the air bag.

Uninstaling the radio

OPTION 1: Before disconnecting the 13.2 V main power supply from the radio:

1. Switch off the radio.

2. Wait for a minimum of 4 seconds after the radio switch is released.

3. Disconnect the 13.2 V main power supply.

OPTION 2: Turn off the main power supply WITHOUT switching OFF the radio.

DC Power Cable Installation

Installation Planning

This terminal must be operated only in negative ground electrical systems. Operating the terminal on a positive ground system will cause the cable fuse to short-circuit. Check the vehicle ground polarity before you begin the installation.

The 3-meter (10-foot) DC power cable shipped with the terminal should be long enough to be installed in most vehicles. Take the following precautions before you begin:

1. Whenever possible, avoid routing the cable above the catalytic converter.

2. Make sure that the power cable never rests on sharp edges.

3. Use grommets whenever a cable has to pass through a hole in a metal panel.

The following table lists power cables available for this terminal:

Table 1 DC Power Cables

Number Description Rating

GKN6270 Power Cable to battery with fuse 10 A 12V Power Cable to Battery, Length: 3 m

GKN6274 Power Cable to battery with fuse 10 A 12V Power Cable to Battery, Length: 6 m

6500139767 Fuse 10 A for Power Cable

6580283E02 * Fuse 4 A for Ignition Sense Cable

INSTALLATION MTM5400 Mobile Terminal Installation Manual 29

Black Lead

Red Lead

Grommet

Engine Compartment

Firewall

In cases of blown fuses, replace ONLY with those of identical value. NEVER insert ones of different values.

Installation Procedure

Begin the DC power cable installation as follows:

1. Determine a routing plan, keeping in mind where the terminal is to be mounted and make sure that the cable does not rest on sharp edges.

Improper handling with the power cable may cause shorting to ground. Ensure that during terminal installation the power cable fuse is removed.

Make sure your power cable is not placed with the antenna in parallel. Interference can cause radio to hang.

2. Locate an existing hole with grommet in the vehicle fire wall, or use a 9.5 mm (3/8-inch) bit to

drill an access hole in the fire wall. Install a grommet with a 5 mm (3/16-inch) inside diameter into the hole to protect the power cable.

Be very careful not to damage existing wires.

3. From inside the vehicle, feed the red and black leads (without the lugs attached) through the

access hole and into the engine compartment. (see Figure 1)

Figure 1 Power Cable Routing into the Engine Compartment

4. Connect the black lead of the DC power cable to the nearest vehicle chassis ground point (using the provided ring lug if necessary). Shorten the black lead to remove any excess cable. (see

Figure 2).

Locate a good vehicle ground point. The vehicle frame provides the best ground. Optimum terminal performance can only be achieved with a very low resistance ground connection. Verify that the connections between the battery negative terminal, vehicle chassis, and engine block have low resistance.

30 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Black Lead

(min. 2.5 mm

)

To Battery - To Battery +

Red Lead

Fuse

Fuse Holder

Cover

Red Lead (min. 2.5 mm

)

Mounting Hole

(min. 2.5 mm

)

Red Lead

Adapter

Ring Lugs

(10 A)

or Chassis

Figure 2 Power Cable Assembly

5. Place the fuse holder close to the battery. Ensure that it is not near any hot engine component. Mount the fuse holder using its mounting hole and dress the wires as required.

6. Insert the stripped end of the red lead of the fuse holder into the ring lug hole and crimp it. Connect the fuse holder red adapter lead plug to the mating receptacle on the red lead of the power cable.

7. Connect the red lead ring lug from the fuse holder to the positive (+) battery terminal. Make sure the adapter cable is connected to the main power cable red lead.

8. Carefully check that all connections are proper. Insert the fuse into the fuse holder and close the cover.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 31

Dismantling

ZWG0130209-O

Tool

Terminal Installation

Enhanced Control Head Installation

The Enhanced Control Head can be removed from the housing and turned to any position within a 180° radius. This provides multiple mounting options for the terminal. For example, the terminal may be mounted on either side of the vehicle to facilitate the safest and most ergonomically ideal position. The Enhanced Control Head may then be turned to provide the most convenient access.

To reposition the Enhanced Control Head:

1. Insert the dismantling tool (Motorola P/N 6686119B01) in the groove between the Enhanced Control Head and the terminal assembly as shown in the figure below.

2. Press on the dismantling tool until the snap connectors on the side of the Enhanced Control Head release from the terminal assembly.

3. Pull the Enhanced Control Head away from the terminal assembly.

Figure 3 Typical Control Head Removal

32 MTM5400 Mobile Terminal Installation Manual INSTALLATION

2x Wingscrews 0305760W02

Trunnion Installation

Installation Planning

The trunnion allows the terminal to be mounted to a variety of surfaces.

1. The trunnion must be securely fixed to the vehicle chassis.

2. Ensure the surface can support the weight of the terminal.

3. Although the trunnion can be mounted to a plastic dashboard, it is recommended that the

mounting screws be located so they penetrate the supporting metal frame of the dashboard.

4. Ground the radio housing to the nearest vehicle chassis ground point, which can be done by removing the paint from the trunnion where the radio and vehicle chassis touches the trunnion, or use a short cable with ring lugs in both end and connect this to chassis under wingscrew.

Figure 4 Terminal into High Profile Trunnion (GLN7317)

Figure 5 Terminal into Key Locked Mount Trunnion (RLN4779A)

INSTALLATION MTM5400 Mobile Terminal Installation Manual 33

Installation Procedure

1. Select either the transmission hump or an open underneath portion of the dash to mount your terminal (see that the transmission housing is not affected.

2. Use the trunnion mounting bracket as a template, to mark the hole positions on the mounting surface. Use the innermost three holes for a curved mounting surface, such as the transmission hump, and the three outermost holes for a flat surface such as under the dash.

3. Centre-punch the spots you marked and use a 4 mm (5/32-inch) bit to drill a hole at each location.

4. Secure the trunnion mounting bracket to the mounting surface with the three self-tapping screws provided. (See

5. Slide the terminal into the trunnion. Secure the terminal with the two wing screws provided.

6. Ground the radio housing to the nearest vehicle chassis ground point, which can be done by

removing the paint from the trunnion where the radio and vehicle chassis touches the trunnion, or use a short cable with ring lugs in both end and connect this to chassis under wingscrew.

Figure 6). When mounting the trunnion on the transmission hump, be careful

Figure 6.)

The keypad labelling of the control head may vary according to the specific customer/country concerns.

34 MTM5400 Mobile Terminal Installation Manual INSTALLATION

46 mm

(1.84")

73 mm (2.92")

46 mm

(1.84")

28 mm

(1.12")

Ta b

BELOW DASH MOUNTING

Mounting Surface

Mounting

Surface

Ta b

Wing Screw

(2)

TRANSMISSION HUMP MOUNTING

Ta b

Wing Screw

(2)

Sheet Metal

Screws

Trunnion Mounting

Bracket

Dashboard Installation

Figure 6 Transmission Hump Mounting (Top) and Below Dash Mounting (Bottom)

Installing the Radio in an Automotive Dashboard

1. Open out the radio cut-out in the dashboard.

2. Remove the top plastic cover off the radio.

3. Insert the mounting frame into the cut-out and retain it by bending back the relevant fixing

INSTALLATION MTM5400 Mobile Terminal Installation Manual 35

tabs, using all 6 where possible, to hold it in place.

The tabs are easily bent back by twisting a large flatbladed screwdriver into the slot behind the tabs.

For a more secure installation the top and rear of the frame should also be secured with screws.

The demount tool can be used as an aid to mounting as well as demounting.

4. Ground the mouting frame to the nearest vehicle chassis ground point.

Mounting the Radio in the Frame

1. Provide the electrical connections to the radio for power, antenna and accessories.

2. Plug in all the connectors and push the radio with its Remote Head Enhanced, or alternatively

the Data Expansion Head Enhanced, firmly onto the mounting frame until the two springs snap into place.

The fixing tabs should be checked for tightness each time the radio is removed. The tabs are easily tightened by twisting a large flat-bladed screwdriver in the slot behind the tabs.The frame is not designed for daily mounting and demounting.

Figure 7 Mounting the Radio into the Frame (Shown with Enhanced Control Head)

36 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Table 2 DIN Mount Kit Components

Item Description Part Number

DIN Mount Kit PMLN5094

1 Demount Tool 8166514A01

INSTALLATION MTM5400 Mobile Terminal Installation Manual 37

Remove the Radio from the Frame

1. Remove both rubber side caps from the Enhanced Control Head.

2. Insert the demount tool into the two openings as shown in Figure 8 below.

Figure 8 Removing the Radio from the Frame

3. Push the demount tools through the openings in the frame.

4. Slide out the radio.

38 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Desktop Installation

The MTM5400 may be desktop mounted. The Desktop Station option provides the terminal with the desk microphone, power supply, desk top tray (without speaker) and external loudspeaker.

If an outdoor antenna is used a proper grounded Lightning Protector with Quarter-Wave Shorting Stub must be inserted between the outdoor antenna and the transceiver antenna input. The line voltage power supply shall have a proper ground connection (refer to IEC61312-1). The installation must meet the requirements of any and all applicable local codes and regulations.

Planning

Planning is the key to fast, easy terminal installation. Before a hole is drilled or a wire is run, inspect the location and determine how and where you intend to mount the antenna, terminal and accessories. Plan wire and cable runs to provide maximum protection from pinching, crushing, and overheating. The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfils its regulatory requirements, such as EMC (Electro Magnetic Compatibility) and IEC (International Electrotechnical Commission).

Installation

1. Be sure line voltage power is available.

2. Make sure sufficient air can flow around the terminal to permit adequate cooling.

3. Choose a flat surface for the desktop tray and external loudspeaker.

4. Be sure the mounting surface is able to adequately support the weight of the terminal and

5. If an outdoor antenna is used choose a location for the terminal as close as possible to the

tray.

antenna cable inlet of the building. Make sure that the installation of the surge protector is in accordance with the manufacturer’s specifications and safety hints. The line voltage power supply shall be grounded properly.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 39

Speaker

Desk Microphone

Power Supply

Wall Outlet

Indoor Antenna

Line Cord with Ground

12 V Desktop Power Cable

Antenna Cable

Antenna Connector BNC

Outdoor Antenna

Lightning Protector with Quarter-Wave Shorting Stub

Radio in

Desktop Tray

Figure 9 Desktop Mounting (See Table 3 for Part Numbers)

Table 3 Associated Components

Item Description Part Number

1 Desktop Microphone RMN5106

2 External Speaker 13 W RSN4002A

3 Small Loudspeaker 5 W RSN4004

4 Desktop Tray w/o speaker GLN7318

5 Desktop Power Supply Unit GPN6145B

6 Power cable (power supply to desktop mobile) GKN6266A

7 Power Supply 14V 15A UNI 117/240 VAC HPN4007C

8 Lightning Protector with Quarter-Wave Stub Protector in the appropriate frequency range

(for example, HUBER+SUHNER (800 MHz)

: type 3400.17.0389 (UHF) or type 3400.17.0277

5 W speaker (RSN4004) cannot sustain the maximum audio output power of 13 W coming from the terminal when the volume is set to the maximum. This causes the speaker cone to dislocate.

40 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Transceiver

10-Pin

Connector

Remote Mount Cable

Remote Mount Enhanced

10-Pin

Connector

Remote Head

Data Expansion Head Enhanced

Enhanced

Control Head

Remote Mount Installation

Figure 10 Remote Mount Installation with Remote Head Enhanced/Data Expansion Head Enhanced

Table 4 Associated Components for Remote Mount

Item Description

1 Remote Mount Cable, 3 m RKN4077

2 Remote Mount Cable, 5 m RKN4078

3 Remote Mount Cable, 7 m RKN4079

4 Remote Mount Cable, 10 m PMKN4020

5 Remote Head Enhanced PMLN4904

6 Data Expansion Head Enhanced PMLN4908

Enhancement

7 Toroid EMC Suppression Kit 01015001001

Part Number

When toroids are used on the Remote Mount Cable, wind 10 times around each toroid.

Each toroid have to be placed 30.0±2.5 cm respectively from the expansion head and the control head.

Winding at both ends reduces the effective cable length approximately by 0.8 m. Fix the toroids firmly to a stable surface once the Remote Mount Cable is connected.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 41

Installing the Remote Mount Enhanced Control Head onto the Remote Mount Trunnion

1. Slide the Remote Mount Enhanced Control Head onto the mounting trunnion until it snaps into place.

2. Tighten the screws at both sides of the trunnion. After a few turns, tilt the control head for an optimum view of the display. Then, complete the tightening of the screws.

Figure 11 Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion

Table 5 Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion

- Mechanical Parts List for Installation

Item Description Part Number

1 & 2 Remote Mount Trunnion Kit PMLN4912

42 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Installing the Remote Mount Enhanced Control Head in a DIN Mount Bracket

1. Slide the Remote Mount Enhanced Control Head onto the DIN Mount Bracket until it snaps into place.

2. Tighten the screws at both sides of the DIN Mount Bracket.

Figure 12 Remote Mount Enhanced Control Head Installation with DIN Mount Bracket

Table 6 Remote Mount Enhanced Control Head Installation with DIN Mount Bracket

- Mechanical Parts List for Installation

Item Description Part Number

1 & 2 DIN Mount Bracket Kit PMLN5093

INSTALLATION MTM5400 Mobile Terminal Installation Manual 43

Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame

1. Insert the mounting frame into the DIN Mount Bracket and retain it by bending back the relevant fixing tabs. Use all 6 tabs, if necessary, to hold it in place.

The tabs are easily bent back by twisting a large flatbladed screwdriver into the slot behind the tabs.

For a more secure installation the top and rear of the frame should also be secured with screws.

The demount tool can be used as an aid to mounting as well as demounting.

Figure 13 Mounting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame

44 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Accessories Expansion Cable (PMKN4029)

Mobile Microphone Port/USB Port Module

Adding Extra Connectivity to the Remote Head

The Accessories Expansion Cable (PMKN4029) allows users to have extra connectivity to accessories via the Mobile Microphone Port (MMP) and USB port.

Figure 14 The Accessories Expansion Cable with the Mobile Microphone Port (MMP)/USB Port Module

Installing the Accessories Expansion Cable

1. Plug in the Accessories Expansion Cable to the subD Port of the Remote Mount Enhanced Control Head.

2. Tighten the screws at the subD connector to secure the Accessories Expansion Cable in place.

3. The Mobile Microphone Port (MMP)/USB port module can be mounted to a variety of surfaces. Tighten the two screws at both sides of the module to fix it securely in place.

* For more information on the connector pin functions of the Accessories Expansion Cable and the Mobile Microphone Port (MMP)/USB Port Module, please see

Table 16 on page 69.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 45

Motorcycle Mount Enhanced Control Head Installation

Be advised, the motorcycle installation is not applicable to 260–275 MHz terminals.

Planning

Planning is the key to fast, easy radio installation. Before a hole is drilled or a wire is run, inspect the vehicle and determine how and where you intend to mount the antenna, radio, and accessories. Plan wire and cable runs to provide maximum protection from pinching, crushing, and overheating.

The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfils its regulatory requirements, such as EMC (ElectroMagnetic Compatibility).

The following list of considerations should, as a minimum, be checked during installation planning:

Figure 15 Motorcycle Mount Enhanced Control Head - Front Side

The keypad labelling of the control head may vary according to the specific customer/country concerns.

1. The recommended place for the transceiver is to place it in the box at the back of the

motorcycle.

2. Mount the Motorcycle Mount Enhanced Control Head horizontally at a position which enables the driver to view the controls and operate them easily.

3. Be sure the Motorcycle Mount Enhanced Control Head is close enough to the vehicle operator to permit easy access to operating controls.

4. It is recommended to mount the Motorcycle Mount Enhanced Control Head directly on the chassis or handle part.

5. Ensure that the units mounted in the motorcycle box are protected from dirt and moisture.

6. Verify that there is sufficient space around the units to allow air flow and removal.

7. Verify that the cable from a handlebars mounted Motorcycle Mount Enhanced Control Head

and to the radio unit is long enough to allow for the handles to be turned.

46 MTM5400 Mobile Terminal Installation Manual INSTALLATION

TRANSCEIVER

LOUDSPEAKER

FIST MICROPHONE

MOTORCYCLE BOX

ANTENNA

BATTERY

FUSE

BLOCK

CHASSIS GROUND

FUSED POWER CABLE

P/N: GKN6270 (3m, FUSE 10A)

MOTOCYCLE MOUNT ENHANCED CONTROL HEAD

TRANSCEIVER-TO-CONTROL HEAD CABLE

P/N: PMKN4030

FIST MICROPHONE CABLE

P/N: PMKN4029

use with the Mic or Handset

8. Verify that the antenna cable is routed in the shortest way to minimize power loss over the cable.

9. Check that the mounting surfaces are able to support the weight of the units.

If an additional GPS antenna or a combined TETRA/GPS antenna is used, the antenna housing carries the GPS receiver. Take care not to cover the antenna housing with metal or other radio wave absorbing material.

Figure 16 Motorcycle Installation

Installing the Motorcycle Mount Enhanced Control Head

1. Slide the Motorcycle Mount Enhanced Control Head onto the mounting trunnion until it snaps into place.

2. Tighten the screws at both sides of the trunnion. After a few turns, tilt the Motorcycle Mount Enhanced Control Head for an optimum view of the display. Then, complete the tightening of the screws.

3. There are two ways to mount the motorcycle trunnion, each limited to a 77 degree of allowable movement, as shown in

Figure 17 and Figure 18:

INSTALLATION MTM5400 Mobile Terminal Installation Manual 47

Figure 17 Upward Movement

Figure 18 Downward Movement

48 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Mechanical Parts

Figure 19 Motorcycle Mount Enhanced Control Head Mounted in a Trunnion

Table 7 Motorcycle Mount Enhanced Control Head - Mechanical Parts List for Installation

Item Description Part Number

1 Motorcycle Mount TELCO Cable PMKN4030

2 & 3 Motorcycle Trunnion Kit PMLN5092

Installation of the Motorcycle Mount TELCO Cable (PMKN4030)

1. Plug the TELCO connector to the TELCO socket of the Remote Head Enhanced/Data Expansion Head Enhanced connected to the transceiver.

2. Plug the other side of TELCO connector to the TELCO socket of Motorcycle Mount Enhanced Control Head.

Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head

Please see “Adding Extra Connectivity to the Remote Head” on page 44 for more information on adding extra connectivity using the Accessories Expansion Cable and the Mobile Microphone Port (MMP)/USB Port module.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 49

Data Expansion Head Enhanced Installation

Data Expansion Head Enhanced Radio without Control Head

The Data Expansion Head Enhanced can be used without a control head.

This configuration allows the use of the radio without any control head, allowing the radio to be powered on via the ignition switch.

The packet data/SDS via the AT commands are available from the 9-pin subD connector (PEI).

The Remote PTT can be connected via the 26-pin rear connector. Only one talkgroup is available, and that talkgroup is the first one on the CPS list.

50 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Accessory Connector (26-Pin)

Power Connector

BNC Antenna Connector

SMA GPS Connector

8-Wire RS232 Interface

Data

Terminal

Transceiver

Box

Aux

Interface

TELCO Connector (10-Pin)

Connector (female) 4-Wire RS232

9-Pin subD Connector (female)

RS232 Interface

Top view to the chassis

RS232 Interface

Data Expansion

Head Enhanced

Data Expansion Head Enhanced with 3rd Party Control Head

The Data Expansion Head Enhanced can be used with a “virtual head” on a PC or a third party control head.

This configuration allows the controlling of the radio (Transceiver Box) with a Control Terminal (for example: Personal Computer, Laptop, Console, and so forth). In this configuration, the Control Terminal is a substitute for the Enhanced Control Head. The Control Terminal is connected to the 25-pin socket of the Data Expansion Head Enhanced via the GMKN4079 cable (see section “Connecting Cables” on page 68 for more information).

Figure 20 Configuration with Remote Control Terminal and Data Terminal

INSTALLATION MTM5400 Mobile Terminal Installation Manual 51

Data

Terminal

Data

Terminal

Transceiver

Box

TELCO Connector (10-Pin)

25-Pin subD Connector (female)

9-Pin subD Connector (female)

DB9-DB9 RS232 Cable

Active Data Cable PMKN4104

Top view to the chassis

Data Expansion

Head Enhanced

Accessory Connector (26-Pin)

Power Connector

BNC Antenna Connector

SMA GPS Connector

Data Box Radio

This configuration allows the controlling of the radio (Transceiver Box) via PEI (for example: Personal Computer, Laptop, Console, and so forth) with AT Commands (recommended) or TNP1 protocol from a Control Terminal.

In this configuration, the Data Terminal is a substitute for the Enhanced Control Head. The Data Terminal is connected to either the 9-pin socket of the Data Expansion Head Enhanced via the RS232 cable or to the 26-pin accessory connector via the active data cable (see section “Connecting Cables” on page 68 for more information).

Figure 21 Data Box Radio Configuration

52 MTM5400 Mobile Terminal Installation Manual INSTALLATION

External alarm

Emergency switch

F2 4A

To Ignition

switch

External PTT

Fist Microphone GMMN4063

Standard RS232 cable

Laptop

Accessory

Connector Kit

HLN9457

Connecting cable

PMKN4103 - 2m

PMKN4102 - 4m PMKN4101 - 6m

Speaker

Junction Box

GMNL5089

to Terminal Accessory Connector

Junction Box Installation

General

Installation

Figure 22 Remote Mount Installation with Junction Box

The junction box (GMLN5089) assists the easy installation for dash and remote mount configurations. It furthermore provides access to the radio for flashing and keyloading of Universal Crypto Module (UCM) encryption keys.

The junction box enables the customer adding a laptop to the remote configuration, connecting a visor microphone, various accessories or fist microphone.

The junction box can be installed horizontally and vertically. Secure the junction box by screwing the four supplied screws straight into the location as shown in the figure below. Use the connecting cable (1) for installation purposes. Ingress Protection (IP) Code: IP30 The junction box has no connector sealing and is designed for use in dust and water protected location only.

1. Secure the junction box (GMLN5089) with the four screws supplied with kit.

2. Connect the connection cable PMKN4101 (length = 6 m), PMKN4102 (length = 4 m) or

PMKN4103 (length = 2 m) from the junction box to the accessory connector on the rear side of the transceiver and fasten it with the plug-screws. The cable which will be used for installation purposes only must be ordered separately.

3. All other devices should be adapted as shown in Figure 22.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 53

1 = Connecting cable from Junction Box to MTM5400 (rear side 26-pin accessory connector) for installation purpose only.

PMKN4101A (length 6 m) PMKN4102A (length 4 m) PMKN4103A (length 2 m)

2 = Connector for accessory terminal

pin 1 SPEAKER + pin 2 SPEAKER pin 3 EXT_PTT pin 4 IGNITION SENSE pin 5 EXT_ALARM pin 6 EMERGENCY pin 7

3 = Connector for visor microphone

Service

The junction box PCB is not repairable. Please order a new junction box as necessary.

Connections

1. Connect all accessories to the junction box. If it is required please see “Re-crimp Procedure” on page 61to be able to connect your accessory.

2. Connect the mobile-terminal-to-Junction box cable to the junction box.

3. Connect the programming cable to the junction box (if required).

Figure 23 Connectors on the Junction Box - Front Panel

PIN 4: Use an adapter between the radio and the accessory connector to short the ignition to ground. Interference can cause radio to hang.

54 MTM5400 Mobile Terminal Installation Manual INSTALLATION

4 = Connector for programming cable FLN 9636 This is a legacy connector which currently is not supported. For programming the transciever, use PMKN4105A programming cable that is connected directly to the transciever.

5 = Connector for accessory connector kit PMKN4026

6 = Connector for adapting a laptop via RS232 cable

7 = TELCO-connector for fist microphone (GMMN4063)

1 2

SPEAKER

JUNCTION BOX TERMINAL

External Speaker

Figure 24 Connectors on the Junction Box - Rear Panel

Connection Plan for the Junction Box Accessory Terminal

Connection Plan for the Speaker

INSTALLATION MTM5400 Mobile Terminal Installation Manual 55

Connection Plan for the Alarm Relay

BUZZER

ALTERNATIVE

External alarm

BLK

85 30

RED +12V

RED

ALARM RELAY

+12 V

JUNCTION BOX TERMINAL

ALTERNATIVE

Connection Plan for the Emergency Switch

JUNCTION BOX TERMINAL

+12 V

RED

BLK

85 30

RED

BLK

ALARM RELAY

BLK

EMERGENCY

SWITCH

+12 V

To install the cable, carry out the following steps.

1. Connect the stripped lead of the fuse holder cable only to an ignition switched terminal of the fuse block. Use the supplied terminal or any other suitable terminal.

2. Mount the fuse holder using the mounting hole, and dress wires as required.

3. Cut the thin cable to the required length, crimp the supplied red lead to the stripped lead of the

thin cable, and connect it to the blue terminal of the fuse holder cable.

4. Connect the other end of the ignition sense thin cable to pin 4 of the junction box terminal.

5. Insert the provided fuse into the fuse holder and close the cover.

PIN 4: If the ignition line is not used, it needs to be grounded. Interference can cause radio to hang.

56 MTM5400 Mobile Terminal Installation Manual INSTALLATION

JUNCTION BOX TERMINAL

version a)

version b)

GND 8

Emergency 23

12k

GND 8

+12V

Connection Plan for External PTT

Connection Plan for Accessory Connector Kit (HLN9457)

Part Number/Description Cable Connectivity

RSN4002A Speaker 13W GMSN4078 Speaker 5W

RLN4857 Push button PTT RLN4858 Gooseneck PTT

These accessories can be used for PTT or Emergency function.

RLN4836 Tri-State Emergency Footswitch and

Cable

GMKN4084 Speaker Extension Cable

GKN6272 External Alarm

Relay and Cable

GLN7282 Buzzer

SPKR- 9

SPKR+ 10

EXT_ALARM 26

SWB+ 7

EXT_ALARM 26

+12V (alternative)

+12V

INSTALLATION MTM5400 Mobile Terminal Installation Manual 57

Radios with Data Expansion Head Enhanced

To use a junction box with one of the MTM5400 mobile terminals fitted with a Data Expansion Head Enhanced, always use the 9-pin RS232 port on the Data Expansion Head Enhanced for PEI instead of the 9-pin RS232 port on the junction box (connector 6). Ensure to fit a jumper between pins 6 and 15 of the Junction Box (connector 5) for the PEI to operate correctly in this configuration.

Standard Radios without Data Expansion Head Enhanced

For standard MTM5400 mobile terminals without a Data Expansion Head Enhanced, the jumper between pins 6 and 15 of the junction box (connector 5) should be removed.

Table 8 Jumper on Accessory Connector

MTM5400 Mobile Terminal

With Data Expansion Head Enhanced Yes

Without Data Expansion Head Enhanced No Yes

Fit Jumper Pins 6-15? Use Junction Box RS232 PEI?

No Use the Data Expansion Head Enhanced 9-pin PEI instead.

58 MTM5400 Mobile Terminal Installation Manual INSTALLATION

*Note the location of Pin 1

Accessory Connector

226

125

Connectors and Pin Assignment of the Radio

Transceiver Rear Side - Pin Function

Figure 25 Location of Accessory Connector - Rear Side

This section gives a description of the Accessory Connector pin functions.

The accessory connections shown are not compatible to some other models of Motorola radios. Check the appropriate accessory or technical manual for further information.

Table 9 26-Pin Accessory Connector

Pin Function Description

1 UART1_TXD /

USBx_D+

2 UART1_RXD /

USBx_D-

3 UART1_RTS /

USBx_VBUS

4 GND_USBx

5 1-WIRE 1-Wire standard port (pulled via 2K2 to 5V inside U600)

6 KEYFAIL / FLASH Key load (pulled via 10K to 5V)

Flash input (>10V will trigger Flash mode)

7 SWB + A+ voltage (limited to 14V) with 1A current limitation

8 GND_MAIN Main and power ground

9 SPEAKER- Loudspeaker (PA) output – (NOT TO BE GROUNDED!)

10 SPEAKER+ Loudspeaker (PA) output +

11 TX_AUDIO TX audio output

USB 1.1 – Default Host

RS232 or UART2 – Alternative Setting

12 GND_ANA Main audio ground

13 MIC1 / EXT_MIC Ext mic input / MIC1 for noise cancelling dual mic input

INSTALLATION MTM5400 Mobile Terminal Installation Manual 59

Table 9 26-Pin Accessory Connector

Pin Function Description

14 RX_AUDIO RX audio output

15 MIC2 MIC2 for noise cancelling dual mic input

16 GND_MIC Ground (for MIC)

17 EXTERNAL_PTT PTT input (pulled via 4K7 to 5V)

18 UART2_DTR /

USBy_ID

19 HOOK_PA_EN HOOK_PA_EN input (or programmable 5V GPIO)

20 UART2_TXD /

USBy_TX

21 UART2_RTS /

USBy_VBUS

22 UART2_RXD /

USBy_RX

23 EMERGENCY Emergency Input (Pulled via 24K9 to A+) – Pull low to power on

24 UART_CTS RS232 or UART1 / UART2 CTS input

25 IGNITION Ignition input (through series 15K) – Pull > 5V to power on

26 EXTERNAL ALARM External Alarm input (Pulled via 4K7 to A+)

RS232 or UART1 / UART2 DTR / 2nd USB2.0 (OTG) ID

RS232 or UART2 TXD / 2nd USB2.0 (OTG) D+

RS232 or UART2 RTS / 2nd USB2.0 (OTG) VBUS – 100mA

RS232 or UART2 RXD / 2nd USB2.0 (OTG) D-

PIN 25: If the ignition line is not used, it needs to be grounded for example connected to pin 8. Interference can cause radio to hang.

60 MTM5400 Mobile Terminal Installation Manual INSTALLATION

26-pin Accessory Connector

The 26-pin connector, Part Number: 1516174H01 (delivered with the accessory connector kit, Part Number: PMLN5072A) plugs into the 26-pin accessory connector on the terminal. The four outside pins are not connected, see grey square at figure above.

(Alternatively, a 26-pin connector can be used as well, Part Number: 1586184B01).

+12V

EXT_ALARM 26

+12V

EXT_ALARM 26

+12V

SWB+ 7

EXT_PTT 17

GND 8

Emergency 23

12k

GND 8

EXT_ALARM 26

SWB+ 7

RSN4002 Speaker 13W

RSN4004 Speaker 5W

RLN4857 Pushbutton w/Remote PTT RLN4858 Gooseneck PTT

RLN4836 Tri-state Emergency Footswitch and Cable

GLN7282 Buzzer

GKN6272 External Alarm, Relay and Cable

PMKN4119 Speaker Extension Cable

PMLN5072A Accessory connector kit containing: Seal, Part No 3202606Y02 Crimp Contact, Part No 2984249N01

*Note the location of Pin 1

Accessory Connector

226

125

Accessory Connection Plan

The accessory connections shown are not compatible to some other models of Motorola radios. Check the appropriate accessory or technical manual for further information. Ensure correct position of the accessory connector.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 61

Re-crimp Procedure

In order to use accessories (RLN4858 and GKN6272) with the rear connector of the radio, please follow the re-crimp procedure using the crimp pins provided with PMLN5072 connector kit.

These accessories do not require to be re-crimped when used with the Junction Box GMLN5089.

1. Cut and remove nickel plated pins from wire.

2. Strip the insulation from the end of the wires (2mm to 4mm).

3. Place the new gold plated crimp pin (from the PMLN5072 kit) on the gauge slot on the crimp

tool.

4. Insert wire into wire slot of the crimp pin.

5. Apply pressure to the crimp tool handle, until wire is crimped by the pin.

62 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Front View

CAUTION:

NOT

NOT a Microphone Connector

25-Pin subD

Connector

9-Pin subD

Connector

10-Pin TELCO

Connector

J302

12345678910

Front View

CAUTION:

NOT

NOT a Microphone Connector

J302

345678

910

10-Pin TELCO Connector

Connectors and Pin Assignment of Data Expansion Head Enhanced and Remote Head Enhanced

Figure 26 Data Expansion Head Enhanced - Front View and Connector Location

10-Pin TELCO Connector

Data Expansion Head Enhanced:

a) The 10-pin TELCO connector can be used to connect a customized adapter, for example, for PTT. The customized adapter will be connected via the cable RKN4077.

b) The 10-pin TELCO connector can be used to connect a remote mount Enhanced Control Head.

DO NOT connect any other accessories (for example, microphone). This might result in malfunctioning hardware failure.

Remote Head Enhanced:

The 10-pin TELCO connector of the Remote Head Enhanced can be used in the same way as described on b).

Figure 27 Remote Head Enhanced - Front View and Connector Location

connecting the helmet including microphone/earpiece (non-Motorola accessory) or an external

INSTALLATION MTM5400 Mobile Terminal Installation Manual 63

Table 10 10-Pin TELCO Connector

Pin Function Description

1 Audio + Balanced Audio + (Bidirectional)

2 Not Connected

3 BUS+ This is used for communication between the radio and an Enhanced Control Head.

4 Audio- Balanced Audio - (Bidirectional)

5 Not Connected

6 Ground Ground

7 Radio On/Off Control This is the Enhanced Control Head service request input. A level of 5 volts

indicates that the Enhanced Control Head needs to communicate with the radio. In addition it switches on the radio's voltage regulators. The idle state is a level below

0.6V.

8 SCI_TX This if for communication between the radio and the Enhanced Control Head.

9 FLT_A+ This voltage is at battery voltage level and is available as long as the radio is

connected to the supply voltage. The maximum current is 300mA. A fuse in the radio prevents further circuit damage in case of shorting this pin to ground.

10 Analog Ground Analog Ground

25-Pin subD Connector

Data Expansion Head Enhanced:

Table 11 25-Pin subD Connector

Pin Function Description

1 GND Ground

2 RS232_SCI_TX Transceive data (RS232 line with RS232 level)

3 RS232_SCI_RX Receive data (RS232 line with RS232 level)

4 RS232_RTS Request to Send (RS232 line with RS232 level)

5 RS232_CTS Clear to Send (RS232 line with RS232 level)

6 FLT_A+ Filtered unswitched UB+ / 200mA

7 Signal_GND Ground for RS232

9 NC Not Connected

10 NC Not Connected

11 NC Not Connected

12 SW_B+ Switched UB +/100mA

64 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Table 11 25-Pin subD Connector

Pin Function Description

14 ON_OFF_CONTROL /

FLASH_MODE

15 •

16 INT_MIC Microphone analogue input of 80mV

18 NC Not Connected

19 GROUND Ground

20 IGNITION Connecting this pin to the ignition line of the vehicle that will automatically turn

21 ON_OFF_GND This is On/Off control for the old Control Head “J” (MTM300 Control Head)

22 EXPANSION_PTT Expansion PTT, works together with INT_MIC

24 HANDSET_AUDIO Handset audio to earpiece Earpiece impedance has to be > 200 Ohm

25 NC Not Connected

• Switch into flash mode (connect pin14 with 6)

• On/Off control for Std. Control Head

, 600ohm impedance, 9V

RMS

on the radio if ignition of the vehicle is turned on. High active

9-Pin subD Connector

The pin assignment of this 9-pin subD connector will follow the requirements of an RS232 standard interface with RS232 voltage level. The cable (see section has to be used is a standardized serial interface cable which allows to connect a data device with an RS232 Interface such as for example PC, Laptop, Console.

“Connecting Cables” on page 68) which

Table 12 9-Pin subD Connector

Pin Function Description PC Direction

1 DCD Data Carrier Detect Input

2 RXD Received Data Serial IN

3 TXD Transmitted Data Serial OUT

4 DTR Data Terminal Ready Output

5 GND Ground Output

6 DSR Data Set Ready Input

7 RTS Request to Send Output

8 CTS Clear to Send Input

9 RI Ring Indicator Input

INSTALLATION MTM5400 Mobile Terminal Installation Manual 65

Pin 12

Flex Cable

Front View of the Mobile Microphone Port (MMP) Connector

Connector and Pin Assignment of the Enhanced Control Head

Figure 28 View of the Enhanced Control Head’s Mobile Microphone Port Connector and Flex Cable

The keypad labelling of the control head may vary according to the specific customer/country concerns.

Mobile Microphone

1 1-WIRE 1-WIRE 1-WIRE 1-WIRE 1-WIRE

2 GPIO_3 PTT GP Input or Output GP Input or Output RS-232-RTS

3 SPEAKER SPEAKER SPEAKER SPEAKER SPEAKER

4 GPIO_2 GPIO_2 INPUT GP Input or Output DATA - RS-232-RXD

5 GND GND GND GND GND

6 OPT 5V HIGH Impedance OPT 5V VBUS OPT 5V

7 MIC + MIC + MIC + MIC + MIC +

8 GPIO_1 GPIO_1 INPUT GP Input or Output DATA + RS-232-TXD

9 GPIO_4 HOOK GP Input or Output GP Input or Output RS-232-CTS

10 GPIO_0 GPIO_0 INPUT GP Input or Output,

Port Pin

Table 13 10-Pin Mobile Microphone Port (MMP) Connector

Default

Functions

Alternative

Functions

PWR ON

USB Functions RS232 Functions

GP Input or Output,

PWR ON

GP Input or Output,

PWR ON

66 MTM5400 Mobile Terminal Installation Manual INSTALLATION

10-Pin Telco Connector

25-Pi n Back Connector

110

Figure 29 View of the Enhanced Control Head’s rear connectors

Table 14 10-Pin Telco Connector

Telco Connector Pin Function Description

1 AUDIO + Balanced Audio + (Bidirectional)

2 NC Not Connected

3 BUS + This is used for communication between the radio and an

Enhanced Control Head.

4 AUDIO - Balanced Audio - (Bidirectional)

5 NC Not Connected

6 GND Ground

7 Radio On/Off Control This is the Enhanced Control Head service request input.

A level of 5 volts indicates that the Enhanced Control Head

needs to communicate with the radio. In addition it

switches on the radio's voltage regulators. The idle state is

a level below 0.6V.

8 SCI_TX This if for communication between the radio and the

9 FLT_A + This voltage is at battery voltage level and is available as

10 Analog Ground Analog Ground

Enhanced Control Head.

long as the radio is connected to the supply voltage. The

maximum current is 300mA. A fuse in the radio prevents

further circuit damage in case of shorting this pin to

ground.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 67

Table 15 25-Pin Back Connector

Back

Connector

Function Description Default

1 GPIO_9 GPIO Output: Active for duration of call (car

radio mute)

2 GPIO_6 GPIO PTT Input, TX audio from

MIC_REAR_2

3 GPIO_8 GPIO Disabled

4 GPIO_3 GCAI PIN 2 PTT Input, TX audio from

MIC_REAR_1

5 VBUS_1B GCAI PIN 6: 5V Supply Disabled

6 REAR_D - GCAI PIN 4: USB D -, GPIO_2

(Shared with the front MMP)

7 REAR_D + GCAI PIN 8: USB D +, GPIO_1

(Shared with the front MMP)

8 GPIO_0 GCAI PIN 10: GPIO Input: GCAI detection / Select Line

9 VBUS_2 Second USB 5 V Supply Disabled

10 TX 4-wire RS232 TX

11 RX 4-wire RS232 RX

12 MIC_REAR_2 Second Rear Microphone Disabled

13 GND Ground

14 GPIO_5 GPIO Disabled

15 GPI_7 4-Level Analogue Input Enabled

16 1_WIRE GCAI PIN 1: Bi-directional Serial Bus Disabled

17 HANDSET GCAI PIN 3: Handset Audio Output Parallel to front GCAI

18 GND GCAI PIN 5: Ground

19 MIC_REAR_1 GCAI PIN 7: Microphone Input Disabled

20 GPIO_4 GCAI PIN 9: GPIO Hook Input

Disabled

21 USB_D + Second USB D +

22 USB_D - Second USB D -

23 RTS 4-wire RS232 RTS

24 CTS 4-wire RS232 CTS

25 PWR_ON Enhanced Control Head Power On

Input

68 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Connecting Cables

Motorcycle Mount Enhanced Control Head-to-Remote Head Enhanced/Data Expansion Head Enhanced (Motorcycle Mount TELCO Cable)

Part Number: PMKN4030 Length: 2.3 m (7.55 feet)

Figure 30 Connecting Cable - Motorcycle Mount TELCO Cable

INSTALLATION MTM5400 Mobile Terminal Installation Manual 69

subD Connector

USB Connector

Mobile Microphone Port

Remote Mount Enhanced Control Head/Motorcycle Mount Enhanced Control Head-to-Accessories (Accessories Expansion Cable)

Part Number: PMKN4029

Figure 31 Connecting Cable - Accessories Expansion Cable

Table 16 Accessories Expansion Cable, Connector Pin Function

USB A JACK Signal subD 25 Pos

1 VBUS 9 2 D- 22 3 D+ 21 4 Ground 18

Mobile Microphone Port (MMP)

1 1_WIRE 16 2 GPIO_3 / OTG-ID / RTSc (PTT) 4 3 Speaker to Headset 17 4 GPIO_2 / D- / RxDc 6 5 GND (Ground) 6 Opt_5V / VBUS 5 7 Mic+ 19 8 GPIO_1 / D+ / TxDc 7 9 GPIO_4 / CTSc / Keyfail (HOOK) 20

10 GPIO_0 / Pwr On 8

Customised Wire Color

BROWN / BLACK GPIO_9 1 ORANGE / BLACK GPIO_6 2 YELLOW / BLACK GPIO_8 3

LIGHT BLUE GPIO_2 6 TURQUOISE GPIO_1 7

GREEN / BLACK TX 10

BLUE / BLACK RX 11 GRAY / BLACK MIC_2 12

BLUE Ground 13

PINK / BLACK GPIO_5 14

BLACK / WHITE GPI_7 15

70 MTM5400 Mobile Terminal Installation Manual INSTALLATION

USB A JACK Signal subD 25 Pos

BROWN / WHITE RTS 23

RED / WHITE CTS 24

ORANGE / WHITE Power On 25

RED / BLACK Headset 17

YELLOW / WHITE Ground -

INSTALLATION MTM5400 Mobile Terminal Installation Manual 71

Radio-to-Junction Box

Part Number: PMKN4101 Length: 6 m (19.69 feet)

TERMINAL ACCESSORY CONNECTOR

26-Pin AMP

(Signal Name)

USB_D+

USB_D-

USB_VBUS

GND (USB)

1 WIRE APM

KEYFAIL/FLASH

SWB+

GND

SPEAKER-

SPEAKER+

TX_AUDIO

AN_GND

MIC1

RX_AUDIO

MIC2

GND (MIC)

EXT_PTT

SCI_DTR

HOOK/AUDIO PA

SCI_TXD

SCI_RXD

RS232_RTS

RS232_CTS

EMERGENCY

IGNITION

EXT_ALARM

From

(PWR, GPIO, VIP)

Wire

Gage

Wire Colour

GREY26

RED

WHITE

BLUE

BROWN

TA N

DRAIN X2

RED

WHITE/BLACK

YELLOW/BLACK

GREEN/WHITE

BLUE/YELLOW

GREEN

VIOLET

ORANGE

RED

GREEN/BLACK

PINK

BLUE/WHITE

TWISTED PAIR

SHIELDED

TWISTED PAIR

JUNCTION BOX CONNECTOR

20-Pin subD

KEYFAIL/FLASH

SWB+

D_GND

SPKR-

SPKR+

TX_AUDIO

AUDIO_GND

EXT_MIC

RX_AUDIO

EXT_PTT

DTR

HOOK

AUDIO_PA_ENA

RX (UART TX)

TX (UART RX)

RTS

CTS

EMERGENCY

IGNITION

EXT_ALARM

(Signal Name)

Figure 32 Connecting Cable - Radio-to-Junction Box

The keypad labelling of the control head may vary according to the specific customer/country concerns.

72 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Data Expansion Head Enhanced Radio-to-Data Device

This is a standardized RS232 cable (will not be provided by Motorola). Use the 9-pin socket on the front side of the Data Expansion Head Enhanced Radio to connect this cable with the data device.

Figure 33 Standardized RS232 Cable

The Data Expansion Head Enhanced has a protection grade of IP54. To maintain IP54 sealing when connecting an RS232 data cable make sure to use an IP54 specified cable (example: ROLINE AT-Modem cable ST-BU 1.8m order no.

11.01.4518).

INSTALLATION MTM5400 Mobile Terminal Installation Manual 73

Data Expansion Head Enhanced Radio-to-Fist Microphone

The GMKN4072 Connecting Cable replaces the existing coiled cord cable of the fist microphone (Motorola P/N: GMMN4063).

The GMKN4072 originally is terminated with a 20-pin connector. Use the PMLN5072 accessory connector kit to recrimp it.

Operation

The crimped wires of the cable have to be connected into the 26-pin Accessory Connector (delivered with speaker RSN4002A) and than plugged into the 26-pin connector on the rear side of the radio. The other end has a connector which fits into the fist microphone’s housing.

Making Connections

First connect the exposed four wires to the 26-pin Accessory Connector as shown in Figure 1 and then plug the connector block into the 26-pin accessory socket on the rear side of the radio. The connector block plugs into the 26-pin accessory connector (four outside pins do not connect).

Removing the Existing Coiled Cord Cable

1. Rotate the locking collar at the base of the microphone in a counterclockwise direction until it stops.

2. Pull the cord out and away from the base of the of the microphone.

Install the new coiled cord GMKN4072 in a reverse order of removal.

Part Number: GMKN4072 Length: 65 cm (2.2 feet)

74 MTM5400 Mobile Terminal Installation Manual INSTALLATION

1nc

... ...

11 nc 12 GND (black) 13 EXT_MIC (blue) 14 nc 15 nc 16 nc 17 EXT_PTT (white) 18 nc 19 HOOK (red) 20 nc

... ...

26 nc

1nc 2nc 3 PTT (white) 4 EXT_MIC (blue) 5 GND (black) 6 HOOK (red) 7nc 8nc

to Accessory Connector

to Microphone Housing

Figure 34 Pin Assignment of Cable from Accessory Connector to Microphone Housing

INSTALLATION MTM5400 Mobile Terminal Installation Manual 75

26 25

Radio-to-Data Device: Active Data Cable

The PMKN4104 Active Data Cable provides a 5-wire RS232 interface (for example, RxD, TxD, CTS, RTS, DTR) between a computer and a mobile radio. The cable has to be connected to the 26-pin Accessory Connector on the rear side of the radio and into the 9-pin connector of a Data Device (for

example, PC, Laptop, console).

The PMKN4104 Active Data Cable is not repairable. Order a replacement cable as necessary.

Length: 2.0 m (6.56 feet)

Figure 35 Active Data Cable PMKN4104

Cable Connectivity

Table 17 Pin Assignment - Active Data Cable PMKN4104

9-Pin Connector Function 26-Pin Connector Function

1 DCD 1 GND

2 RXD 2 TXD

3 TXD 3 RXD

4 DTR 4 RST

5 GND 5 SW+

6 DSR 6 CTS

7 RTS 7 DCD

8 CTS 8 RI

9 RI 9 DTR

10 DSR

11 GND

12 X

13 JTAF

14 GND

15 Y

76 MTM5400 Mobile Terminal Installation Manual INSTALLATION

Vehicle Antenna Installation

Mobile Radio Operation and EME Exposure

To assure optimal radio performance and that human exposure to radio frequency electromagnetic energy is within the guidelines referenced in this document, transmit only when people inside and outside the vehicle are at least the minimum distance away from a properly installed, externallymounted antenna.The table below lists the minimum distance for several different ranges of rated

radio power.

Table 18 Rated Power and Distance

Mobile Radio Rated Power

(see Note below)

Less than 7 Watts 20 Centimetres (8 inches)

7 to 15 Watts 30 Centimetres (1 Foot)

16 to 39 Watts 60 Centimetres (2 Feet)

40 to 110 Watts 90 Centimetres (3 Feet)

Selecting an Antenna Site

1. Install the vehicle antenna external to the vehicle and in accordance with:

a. The requirements of the antenna manufacturer/supplier b. The requirements of the vehicle manufacturer

2. The best mounting location for the antenna is in the centre of a large, flat conductive surface.

In almost all vehicles, mounting the antenna in the centre of the roof will satisfy these requirements. A good alternate location is in the centre of the trunk lid. If you use the trunk lid, ensure that the trunk lid is grounded by connecting grounding straps between the trunk lid and the vehicle chassis.

3. Ensure the antenna cable can be easily routed to the radio. Ensure that the antenna cable is routed separately and not in parallel to any other vehicle wiring or mobile radio cable wiring.

Minimum Lateral Distance

from Vehicle Body

If you are not sure of the rated power of your radio, contact your Motorola representative or dealer and supply the radio model number found on the radio model label. If you cannot determine the rated power out, then assure 90 cm (3 feet) separation from the body of the vehicle.

It is recommended to mount the antenna outside the vehicle. Also make sure your power cable is not placed with the antenna in parallel. Interference can cause radio to hang.

4. Check the antenna location for any electrical interference according to vehicle manufacturer

requirements.

5. Make sure the mobile radio antenna is installed at least 30 centimeters (1 foot) away from any other antenna on the vehicle.

INSTALLATION MTM5400 Mobile Terminal Installation Manual 77

GPS Antenna SMA Connector

Antenna BNC Connector

Battery + Battery -

Any two metal pieces rubbing against each other (such as seat springs, shift levers, trunk and hood lids, exhaust pipes, and so forth) in close proximity to the antenna can cause severe receiver interference.

6. The MTM5400 mobile terminal has the option of a GPS board. If a GPS or combined

TETRA/GPS antenna is used, make sure that the antenna has a clear view to the sky and that the antenna base which carries the GPS receiver is not covered with any metallic or radio frequency absorbing material.

Antenna Installation Procedure

1. Mount the antenna according to the instructions provided with the antenna kit. Run the coaxial cable to the radio mounting location. If necessary, cut off the excess cable and install the cable connector.

2. Connect the antenna cable connector to the radio antenna connector on the rear of the radio.

3. If applicable, connect the GPS antenna to the GPS antenna connector PMKN4114 on the rear

side of the radio.

Figure 36 Connections to the rear side of the Radio

Completing the Installation

1. Mount the microphone clip to a convenient spot near your radio.

2. If your microphone has a telephone-type connector at the end of its cord, plug this connector

into the 10-pin TELCO connector of your Junction Box.

3. To complete your radio installation, plug the power cable into the radio power connector.

DO NOT use the 10-pin TELCO connector of Data Expansion Head Enhanced or Remote Head Enhanced to plug in a microphone.

78 MTM5400 Mobile Terminal Installation Manual INSTALLATION

External Speaker Installation

1. Remove the speaker from the trunnion bracket by loosening the two wing screws.

2. Choose a place to mount the speaker. When mounting the trunnion on the transmission

hump, be careful that the transmission housing is not affected.

3. Use the trunnion bracket as a template to mark the positions of the mounting holes.

4. Centre-punch the spots you marked and drill a 4 mm (5/32-inch) diameter hole at each

location.

5. Mount the trunnion bracket with the screws supplied (see Figure 37).

6. Insert the speaker into the trunnion bracket and tighten the two wing screws.

7. Insert the external speaker accessory plug into the accessory connector of the radio.

Figure 37 Mounting the Speaker under the Dashboard

PRODUCT SPECIFIC INFORMATION MTM5400 Mobile Terminal Installation Manual 79

APPENDIX

Product Specific Information

for Digital Terminals Type MT953C

This section gives the Service Personnel an overview about product specific notes. This is necessary to take special precautions to avoid the introduction of hazards when operating, installing, servicing or storing equipment. This terminal meets the applicable safety standards if it is used as described. All operating and safety instructions are to be followed carefully.

Equipment Electrical Ratings

Rated Voltage: 12 Volt DC

Rated Voltage Range: 10.8 to 15.6 V DC

Rated Current:

MT953C (380-430 MHz): 4 Amps @ 10 Watts RF power Please be aware when planning the installation that there is a current consumption of approx. 4.5A during PTT and even 30mA when

terminal is switched off.

Transmitter Frequency Range:

TMO: 380-430 MHz (MT953C) DMO: 380-430 MHz (MT953C)

Receiver Frequency Range:

380-430 MHz (MT953C)

Normal Load Conditions

Rated RF Power: 10 Watts

Rated Audio Power: 10 Watts @ 4 Ohms; 6 Watts @ 8 Ohms

Antenna Impedance: 50 Ohms

Operating Temp. Range: -30 to +60°C

Operating Time: Continuous/Intermittent

In general, the terminal transmit and receive time (operating cycle time) is determined by the communication system. On overload, respectively on extensive use beyond the systems specifications at high ambient temperatures, the terminal is protected by its thermal control, which cuts down the RF output power, thus reducing the terminal coverage range.

80 MTM5400 Mobile Terminal Installation Manual PRODUCT SPECIFIC INFORMATION

Fuse Identification

In case of blown fuses during the installation replace ONLY with those of identical value.

Never insert ones of different values.

Fuse for Power Cable GKN6270/GKN6274: 10 A (Motorola Part Number: 6500139767)

Motorola MTM5400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

COPYRIGHT

Copyrights

Computer Software Copyrights

Trademarks

IMPORTANT SAFETY INFORMATION

Icon Conventions

Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards

DOCUMENT HISTORY

CONTENTS

SCOPE

Scope of This Manual

MTM5400 Manuals and User Guides

Warranty and Service Support

Service Information

Europe, Middle East and Africa Region

EMEA Systems Support Centre (ESSC)

EMEA Systems Component Centre (ESCC)

Parts Identification and Ordering

EMEA Test Equipment Support

Your Input

Updated Versions of this Manual

Asia, Pacific Region

Piece Parts

Technical Support

Further Assistance from Motorola

Parts Identification and Ordering

Latin America Region

MODEL INFORMATION & ACCESSORIES

MTM5400 Mobile Terminal Model Information

Sales Model Nomenclature

Model Specifications*

Model Descriptions**

Accessories-to-Model Chart

INSTALLATION

Introduction

General Information

DC Power Cable Installation

Installation Planning

Installation Procedure

Terminal Installation

Enhanced Control Head Installation

Trunnion Installation

Installation Planning

Installation Procedure

Dashboard Installation

Installing the Radio in an Automotive Dashboard

Mounting the Radio in the Frame

Remove the Radio from the Frame

Desktop Installation

Planning

Installation

Remote Mount Installation

Installing the Remote Mount Enhanced Control Head onto the Remote Mount Trunnion

Installing the Remote Mount Enhanced Control Head in a DIN Mount Bracket

Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame

Adding Extra Connectivity to the Remote Head

Installing the Accessories Expansion Cable

Motorcycle Mount Enhanced Control Head Installation

Planning

Installing the Motorcycle Mount Enhanced Control Head

Mechanical Parts

Installation of the Motorcycle Mount TELCO Cable (PMKN4030)

Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head

Data Expansion Head Enhanced Installation

Data Expansion Head Enhanced Radio without Control Head

Data Expansion Head Enhanced with 3rd Party Control Head

Data Box Radio

Junction Box Installation

General

Installation

Service

Connections

Connection Plan for the Junction Box Accessory Terminal

Connection Plan for Accessory Connector Kit (HLN9457)

Connectors and Pin Assignment of the Radio

Transceiver Rear Side - Pin Function