Motorola Lvl3, Lv17 Service Manual

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Consumer Solutions & Support US Competency Center 600 North US Highway 45 Libertyville, Illinois 60048
Website: gs.mot.com
FSB Number: LVCCFSB2005-64 Authors: Darwin Garcia Date: March 14, 2005 Total No. of Pages: 2 Subject: MPX220 CE Connector Crack Solder Model Affected: MPX220 Level of Repair: 3
Problem
Service has detected a CE connector issue during MPX220 NPI process. Phones are being return for “No Charge” complaints. The failure occurred in the bulk solder and cold solder (under-reflow) was a small contributing factor but the failure appeared to be mechanical overstress of the connector. Deformation of one of the retention tabs indicated that a force had been applied to the front of the plastic pin assembly.
The CE connector found on the NPI failures was of Molex K08 prior to date code of 4261, which was known to have soldering issue.
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Consumer Solutions & Support US Competency Center 600 North US Highway 45 Libertyville, Illinois 60048
CE Connector date code configuration.
Website: gs.mot.com
Solution
ODM factory improved the reflow process to increase break point of solder and are using K08 CE connector starting with date code 4351.
Field Service Action Customer Returns:
When servicing any MPX220 customer phones with no charge complaints, follow troubleshooting guide to determine is the CE connector is open:
MPX220 No Charge Troubleshooting guide
Open CE Connector
Resistance from
CE Pin 3 (+red) to
CE Pin 1 (-black)
will be open
A working unit will measure 3 KOHM
between ground and
external power
Resistance from
CE Pin 3 (+red) to
CE Pin 6 (-black)
will be open
A working unit will measure 9 KOHM
between USB power
and external power
since they get
combined after the
diodes.
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Consumer Solutions & Support US Competency Center 600 North US Highway 45 Libertyville, Illinois 60048
Website: gs.mot.com
Confirmed failures will need to be repair by replacing the CE connector and in some case if the connector is not damage repair by reflowing the solder.
Call Center Action:
If the customer calls with the above mentioned symptoms, please direct customer to have their phone serviced per this FSB.
Service Inventory
N/A
Global M-Claims Codes:
Customer Complaint Codes: CHG01 (Charging - Does Not Charge) Problem Found Code: CHG01 (Charging - Does Not Charge) REF Designator Code: J (Connector) Repair Code: RRT06 (Replace Part-CSB/FSB) Or Repair Code: RSP04 (Resolder Part-CSB/FSB)
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