Morii-Seiiki NL1500, NL2000, NL2500, NL3000 User Manual

NLSERIES

Rigid & Precise

Rigid and Precise CNC Lathes

NLSERIES

NL1500/NL2000/NL2500/NL3000

2

Ever since our first machine tool rolled off the production line in 1968, we here at Mori Seiki have continued to make CNC lathes that are praised by customers everywhere. Over those 35 years, we have released around 100 models. We can say with confidence that we believe every single one was an improvement on its predecessor. Today, we are on the threshold of a new beginning in the field of CNC lathes, and we are determined once again to create a lathe that will lead the industry in innovation. After reworking our designs, and incorporating data received from confronting heat related problems and thousands of customer comments, we have improved our products even more. Our uncompromising development stance has made it possible to deliver unprecedented rigidity, precision, and reliability. Our efforts have created our newest line, the NL Series. These new machines are high-rigidity, highprecision CNC lathes and set the new standard in “common sense” machining for a new age.

Rigid & Precise

MAPPS: Mori Advanced Programming Production System

●

Figures in inches were converted from metric measurements.

Wehavecreatedalathethatwill changetheworld.

Turret with a built-in milling motor P.4−7

Turning performance/Rigidity P.8−11

Thermal isolation P.12−13

Machining power

P.14

−

15

Productivity P.16−17

Digital tailstock/Convenience P.18−19

Maintenance P.20−21

Automatic operation support P.22−23

Eco-friendly design P.24

Peripheral equipment P.25

MAPPSⅡ

P.26−27

Variation P.28−29

Package P.30

Installation drawing P.31−35

Standard & optional features P.36−37

NC unit specifications (MSX-850) P.38

Machine specifications P.39−43

Service support P.44

(a new high-performance operating system)

3

Rigid and Precise CNC Lathes

NLSERIES

NL1500/NL2000/NL2500/NL3000

4

5

Rigid & Precise

NLSERIES

Innovative turret design

Turret with a built-in milling motor

The milling mechanism on conventional lathes generates a great deal of heat and vibration due to the large number of parts involved, including the motor and gear belt. The NL Series, however, features the industry's first turret with a built-in milling motor. This revolutionary design minimizes heat generation and vibration while eliminating transmission losses. The new design increases both machining accuracy and cutting performance.

The NL Series was designed to create a CNC lathe with true milling capability. For example, the NL2500 can accommodate face mills of up to

φ

80 mm (φ3.1 in). NL Series machines boast milling performance approaching that of No. 40 taper machining centers.

φ

80mm

Face mill

NL2500

Tapping capacity

M20

《Actual size》

(φ3.1 in.)

Extremely rigid turret

In order to enhance the milling function, it is essential to increase the rigidity of the rotary-tool holders. The NL Series rotary-tool holders have a broader grip as compared to conventional lathes. By raising attachment precision we have vastly improved rigidity.

■ Coupling diameter

Greater coupling diameter than before.

■ Super-rigid rotary-tool holders

Taking a hint from couplings, which are praised for their high repeatability, we developed a very rigid rotary-tool holder.

NL2500

Tool diameter and depth of cut Tool diameter and depth of cut

10−15 mm (0.4−0.6 in.)

φ

20 mm

(φ0.8 in.)

φ

20 mm

(φ0.8 in.)

20 mm (0.8 in.)

Previous model NL2500NL2500

φ

210 mm

(φ8.3 in.)

φ

250 mm

(φ9.8 in.)

φ

210 mm

(φ8.3 in.)

φ

250 mm

(φ9.8 in.)

Coupling diameter

19 %

Greater

6

20mm

(0.8 in.)

Tool diameter＝Depth of cut

Rotary-tool holder rigidity

180 %

Greater

Previous model

■ Comparison of rotary-tool holder rigidity

Conventional lathes leave chatter marks when the depth of cut is made deeper, but with the NL Series, it is now possible to cut to a depth equal to the tool diameter. This is attributed to the tool holders that have been designed to be more rigid.

NL2500YNL2500

A solid construction that can hold its own with the NL Series two-axis models.

DDS:Direct Drive Spindle

Y-axis specification construction

We also independently developed a powerful platform for maximizing performance in the Y-axis specifications. This has achieved rigidity between the spindle and the tool tip that exceeds that of conventional two-axis lathes.

■ High-performance rotary tool spindle

A DDS motor that has no gear belt is used for the rotary tool spindle, delivering high-speed, high-efficiency machining.

NLSERIES

Max. rotary tool spindle speed

NL1500/NL2000/NL2500

I

50

mm

(I2.0 in.)

6,000

min

-1

4,000

min

-1

NL3000

I

60

mm

(I2.4 in.)

Y-axis travel (Y-type)

Previous model

NL2500

Rotary tool spindle acceleration time

0→4,000 min

-1

0→4,000 min

-1

0.11

sec.

0.35

sec.

Previous model

Maximum rotary tool spindle torque

Rigid & Precise

NLSERIES

7

0→6,000 min

-1

0.23

sec.

NL1500

24

N·m (17.7 ft·lbf)

<3 min>

NL2000

29

N·m (21.4 ft·lbf)

<3 min>

40

N·m (29.5 ft·lbf)

<3 min>

NL2500 NL3000

50

%

Greater

Reduced approximately

70

%

8

The ultimate in turning

Our goal was to minimize tool tip vibration, thus reducing the need to grind after cutting as well as extending tool life. The NL Series achieves this with its increased rigidity between the spindle and tool tip.

Improved tool tip rigidity

9

Rigid & Precise

NLSERIES

Handles large-diameter workpieces

Although the NL Series machines remain rock solid during heavy-duty cutting, their design incorporates the largest spindle through hole in its class <φ91 mm (φ3.6 in.) for NL2500>.

91mm

(3.6 in.)

Through spindle hole diameter

NL1500

Through spindle hole diameter (headstock 1 spindle)

61

mm

(2.4 in.)

NL2500

91

mm

(3.6 in.)

NL2000

NL2500

73

mm

(2.9 in.)

NL3000

105

mm

(4.1 in.)

■

End face finishing accuracy

SL-253BMC

Patterns caused by large vibration during machining

Thanks to high rigidity, machining no longer requires additional grinding.

Increasing the rigidity between the spindle and the tool tip has made it possible to achieve high quality machined surfaces through turning alone.

NL2500

Conventional machines create a pattern on material due to the amount of vibration the tool tip generates. With the NL Series, there is no pattern on the material, thus eliminating the need for grinding.

■ Roundness

(turning)

Filter: 1−50

10 μm

90°

270°

180° 0°

0.4

μ

m

Tool

Material Outer diameter Spindle speed Feedrate

Diamond tool

Brass

40 mm (1.6 in.)

4,000 min

-1

0.05 mm/rev (0.0020 ipr)

Machine type

NL2500MC/

700

Tool Inserts Material <JIS> Cutting speed Feedrate Depth of cut

WTKNR2525M-16N

TNMG160408-PF (4015)

S45C

＊

380 m/min (1,246.8 fpm)

0.12 mm/rev (0.005 ipr)

0.1 mm (0.004 in.)

●

See Automatic Operation Support (p23) for details on bar work capacity.

Patterns caused by small vibration during machining

＊ Carbon steel JIS: Japanese Industrial Standard

●

The cutting test results indicated in this catalog are provides as an example. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

NL2500

Previous model A

Previous model B

Ultra-high rigidity structure

We have a new design for the basic structure: the spindle, saddle and tailstock. This new design ensures consistent rigidity. The result is a level of rigidity that has not been seen before, with increased stability due to the broad bottom face.

10

■ Broader guideways

The slideways are 30 % wider than those of conventional machines and are the largest in the class. We have achieved an unknown level of stability not only in turning work but also in milling work.

Guideway width

Torsionally rigid

100

%

Greater

NL2500Y/

700

Previous model

■

Bed torsion rigidity

NL2500

Dramatically better bed torsion rigidity compared to conventional machines has been achieved through static analysis.

Torsionally rigid

100 %

Greater

Top rail

Bottom rail

Torsion displacement graph

30%

Greater

30

%

Greater

2 0

-2

-4

-6

-8

-10

-12

Displacement (μm)

-14

-16

-18

-2,000 -1,800 -1,600 -1,400 -1,200 -1,000 -800 -600 -400 -200 0

Distance along rail (mm)

NL2500

Previous model

Top rail

Bottom rail

Highly rigid spindle

The axis rigidity of the headstock and its mounting have been improved by changing the shape of the headstock and increasing the thickness of its parts. The diameter of the bearings has been increased. This allows better spindle rigidity while enlarging the through-hole diameter.

Rigid & Precise

NLSERIES

Axis rigidity

20 %

Greater

Headstock attachment rigidity

30 %

Greater

Rigidityofthespindleitself

NL2500

Acceleration/deceleration time

＊

Spindle acceleration time (0→4,000 min

-1

)

Spindle acceleration time (0→4,000 min-1)

Spindle deceleration time (4,000→0 min

-1

)

3.4

sec.

4.9

sec.

Spindle deceleration time (4,000→0 min

-1

)

4.2

sec.

Previous model

3.6

sec.

NL1500

Maximum spindle torque (standard)

200 N·m (147.5 ft·lbf) <50 %ED>

NL2000

349 N·m (257.4 ft·lbf) <50 %ED>

NL2500

599 N·m (441.8 ft·lbf) <25 %ED>

NL3000

1,025

N·m

(756.0 ft·lbf)

<30 min>

NLSERIES

Maximum headstock 2 spindle torque

77.8

N·m

(57.4

ft·lbf)

<25 %ED>

The No. 2 spindle also delivers powerful turning.

■

Improved acceleration/deceleration time and torque specs

■

Headstock 2 spindle (S-, SMC-, SY-types)

Raising the rigidity has endowed the NL Series with performance equal to that of spindle motors one class above.

11

50

%

Greater

Reduced approximately

31

%

Reduced approximately

14

%

＊

When mounted with chuck

12

■ Heat elimination layout

NLSERIES

Previous model

It is common to find the oil cooler – a major source of heat – located right next to the spindle in conventional machines. As a result, the headstock is affected adversely by that heat.

Placing the oil cooler behind the machine removes that heat source from the headstock. The machine is designed so that the exhaust from the oil cooler doesn’t come in direct contact with the machine.

Large heat displacement

Low heat displacement

Oil cooler

■ Fully-covered bed

Covering the bed with a cover makes it difficult for the heat from chips to be transmitted to the bed.

Oil cooler exhaust vent

The oil cooler’s exhaust heat is blown out of the cover in the direction of the machine’s side.

Displacement (mm)

-0.003

-0.005

-0.007

-0.009

-0.011

-0.013

-0.015

-0.001

0.001

0.003

Time (hour)

01234567 98

Oil cooler/Rear side, exhaust blocked (X-axis tip)

Oil cooler/Left side surface layout (X-axis tip)

Oil cooler/Rear side, exhaust blocked (X-axis base)

Oil cooler/Left side surface layout (X-axis base)

3.1

μm

12.7

μm

NL2500

Previous model

Spindle thermal displacement

Thermal isolation

The most prominent feature of the NL Series is said to be the elimination of the adverse effects of heat. In order to raise the continuous machining precision of lathes, 95 % of which is said to be taken up by cutting time, we at Mori Seiki have come up with the concept of total heat elimination.

Designed to eliminate all heat

Spindle Cooling

We have redesigned the spindle, which is the greatest source of heat, to employ a uniform-heat construction that maintains an equal temperature all around the spindle. The main spindle unit is protected from rises in temperature by the spiraling oil jacket located all the way to the back side.

Rigid & Precise

NLSERIES

13

Milling turret with a heat-suppressing design

The industry’s first turret with a built-in milling motor minimizes heat.

Ball screw shaft cooling

＊

(option)

Shaft cooling is used on ball screws to control heat during feed.

Inverter-controlled oil cooler

An inverter-controlled oil cooler with very accurate temperature regulation has been used.

Motor

Timing belt 1

Timing belt 2

Bevel gear

Keyed shaft

+

Involuted spline

+

Built-in milling motor

Keyed shaft

+

1/10

Rising turret temperatures

Previous model

NLSERIES

Internal design of the turret

The transmission with all its gear, belts, and more, generates a substantial amount of heat and can adversely affect machining precision.

The built-in milling motor design has eliminated the transmission mechanism. Therefore, sources of heat are eliminated and jacket cooling is performed. This is only achieved with a built-in milling motor.

＊

X-axis only.

Oil jacket

or less

Built-in milling motor

Oil jacket

14

Machining power

Rigid & Precise

NLSERIES

By employing a super-rigid construction for the NL Series and equipping it with a turret with a built-in milling motor, it is able to deliver cutting equal to that of machines one class above. This contributes to productivity.

Machine type Material <JIS> Spindle speed Depth of cut Cutting speed Feedrate

Heavy-duty cutting <O.D.> Throw-away drill

NL2500MC/700 S45C

＊

764 min

-1

10 mm (0.4 in.) 120 m/min (393.7 fpm)

0.4 mm/rev (0.016 ipr)

Machining rate per minute

576.0 mL/min

(35.1 in

3

./min)

As you can see, wide cutting can be done in outer diameter heavy cutting.

Machine type Material <JIS> Spindle speed Drill diameter Cutting speed Feedrate

Milling capacity

(material <JIS>：S45C＊)

NL2500MC/

700

S45C

＊

549 min

-1

58 mm (2.3 in.) 100 m/min (328.1 fpm)

0.3 mm/rev (0.012 in.)

《Actual size》

Turning performance

Machining rate per minute

435.2

mL/min

(26.5

in

3

./min)

End mill

Drill

Tap

Machining rate per minute

25.6 mL/min (1.6 in

3

./min)

Machine type Rotary tool spindle speed Depth of cut Cutting speed Feedrate

NL2500MC/

700

320 min

-1

20 mm (0.8 in.) 20 m/min (65.6 fpm) 64 mm/min (2.5 ipm)

Machining rate per minute

43.0 mL/min (2.6 in

3

./min)

Tool

M20

×P

2.5

Machine type Rotary tool spindle speed Cutting speed Feedrate

NL2500MC/

700

345 min

-1

25 m/min (82.0 fpm)

103.5 mm/min (4.1 ipm)

Machine type Rotary tool spindle speed Cutting speed Feedrate

NL2500MC/

700

160 min

-1

10 m/min (32.8 fpm) 400 mm/min (15.7 ipm)

JIS: Japanese Industrial Standard ＊Carbon steel

●

The cutting test results indicated in this catalog are provides as an example. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

A58mm(58mm(A2.3in.2.3in.)A 58 mm (A 2.3 in.)

20 mm (0.8 in.)

A 23 mm (A 0.9 in.)

Previous model

15

Comparison of cutting time

Comparison of milling power

(material <JIS>：S45C＊1)

End mill

Drill

Depth of cut

15 mm (0.6 in.)

20 mm (0.8 in.)

Spindle load

100 %

55 % <40 %>

Machining rate per minute

12.5 mL/min

(0.8 in

3

./min)

25.6 mL/min (1.6 in3./min) <

19.2

mL/min (1.2 in

3

./min)

>

NL2500MC/

700

Approx. 4times

＊2

Machining power

Approx.

4

times

＊2

Machining power

Previous model

Feedrate

Machine type Machine type

40 mm/min (1.6 ipm)

120 mm/min (4.7 ipm)

Spindle load

115 %

82 % <54 %>

Machining rate per minute

12.6 mL/min

(0.8 in

3

./min)

37.7 mL/min (2.3 in3./min) <

25.1

mL/min (1.5 in

3

./min)

>

NL2500MC/

700

< > Parentheses indicate a cutting depth of 15 mm (0.6 in.).

●

The cutting test results indicated in this catalog are provides as an example. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

6-inch chuck machine

Previous model A Previous model B

NL1500

Cutting time

Non-cutting time

Total time

149

26

175

149

25

174

124

21

145

<sec.>

Compared against previous model B

Total time

Reduced by

16.7

%

<29

sec.

>

Compared against previous model A

Total time

Reduced by

17.1

%

<30

sec.

>

Compared against previous model D

Total time

Reduced by

14.5

%

<69

sec.

>

Compared against previous model C

Total time

Reduced by

13.7

%

<65

sec.

>

Compared against previous model F

Total time

Reduced by

7.6

%

<32

sec.

>

Compared against previous model E

Total time

Reduced by

7.1

%

<30

sec.

>

Compared against previous model G

Total time

Reduced by

5.2

%

<46

sec.

>

8-inch chuck machine

Previous model C Previous model D

NL2000

Cutting time

Milling time

Non-cutting time

Total time

263 168

42

473

264 168

45

477

219 149

40

408

<sec.>

10-inch chuck machine

Previous model E Previous model F

NL2500

Cutting time

Non-cutting time

Total time

392

28

420

390

32

422

366

24

390

<sec.>

12-inch chuck machine

Previous model G

NL3000

Cutting time

Non-cutting time

Total time

847

40

887

810

31

841

<sec.>

< > Parentheses indicate a feedrate of 80 mm/min (3.1 ipm).

＊1Carbon steel ＊2Calculated using the same ratio for the spindle load.

JIS: Japanese Industrial Standard

16

Productivity

Rigid & Precise

NLSERIES

What are the differences in machining time, production volume, and sales between previous models and the NL Series? We have included a machining simulation comparing the NL Series to previous models, so take a look at the outstanding productivity of the innovative NL Series for yourself.

Workpiece

Material <JIS> Size

：：A7075（Aluminum）

A 150 mm×150 mm (A 5.9 in.×5.9 in.)

Previous model

NLSERIES

SL-2 (

manufacturing period:

1978

ー

1987)

SL-25MC

(

manufacturing period:

1987

ー

2000)

MV-40

+

NL2500MC/700

JIS: Japanese Industrial Standard

17

Cycle time comparison

Comparison of production volume and sales

(25 USD/EUR per workpiece)

I.D. bottom drilling End face & O.D. rough cutting Rough boring End face & O.D. finishing I.D. finishing O.D. grooving O.D. threading Workpiece transfer Face groove roughing Face groove finishing M12×P1.75 tap pre-drilling M12×P1.75 tap bottom drilling M12×P1.75 tapping

253 805 114 189

49 67

207

1,800

801 698 202 611 581

222 523

69

161

39 53

106

0 785 684 198 598 452

131 366

46 95 26 32 60

0 436 380

66 239 181

1 2 3 4 5 6 7 8 9 10 11 12 13

Total cutting time <sec.>

6,377 3,890

2,058

Process

Cutting time <sec.>

SL-2TMV-40

SL-25MC

NL2500MC/700

0 1,000 2,000 3,000 4,000 5,000 6,000 7,000

(sec.)

6,377 sec.6,377 sec.

3,890 sec.3,890 sec.

2,058 sec.2,058 sec.

Reduced by 47 % (1,832 sec.)

Reduced by

47 % (1,832 sec.)

Reduced by

68 %

(4,319

sec.)

Reduced by

68 %

(4,319

sec.)

Running time (one day) :8 hours×85 ％＝3,600 sec.×8×0.85＝24,480 sec. Number of days operating in 1 year :21 days×12 months=252 days Production volume per day (pcs./day) :24,480 sec.÷Cycle time (sec.)

0

15

10

5

Production volume (pcs./day)

44

66

1212

8 pcs.

6 pcs.

8 pcs.

pcs. pcs.

1st month 3rd month 6th month 9th month 1st year

SL-2TMV-40

SL-25MC

NL2500MC/

700

2,100

3,150

6,300 6,300

9,450

18,900

12,600

18,900

37,800

18,900

28,350

56,700

25,200

37,800

75,600

2,100

3,150

6,300 6,300

9,450

18,900

12,600

18,900

37,800

18,900

28,350

56,700

25,200

37,800

75,600

SL-2TMV-40

SL-25MC

NL2500MC/

700

■ Comparison of production

volume

■ 1-year sales simulation

SL-2TMV-40

SL-25MC

NL2500MC/700

Comparison with

SL-2TMV-40

200

USD/EUR per day

4,200

USD/EUR per month

50,400

USD/EUR per year

Comparison with

SL-25MC

150

USD/EUR per day

3,150

USD/EUR per month

37,800

USD/EUR per year

(USD/EUR)

18

Convenience

Rigid & Precise

NLSERIES

Easier and faster. The NL Series was designed to deliver the convenience and setup performance of a machine one class above.

Tailstock control screenMachining using the tailstock drill

(option)

Digital tailstock

The NL Series comes standard with a new feature – a highly rigid digital tailstock driven by a servomotor. This drastically reduces set-up time. (New standard feature does not apply to S-, SMC- and SY-types.)

The operator is freed from the hassle of having to lock the tailstock when changing to a workpiece of a different length, connecting it to the turret, etc.

■ Fewer steps requiring operation

of the tailstock

With the conventional hydraulic system, changing the tailstock spindle settings was inconvenient, so there was a limit to how much operating time could be reduced. A digital tailstock with variable feed speed control allows separate speeds to be set for approach and engagement, reducing the operating time of the tailstock spindle by over 20 %.

■ Operating time reduced

With a hydraulic tailstock spindle, thrust is controlled indirectly using a hydraulic pressure meter, so if you use different machine models, you will get different thrusts even if the same pressure is set. With a digital tailstock, however, the thrust is measured directly, so the workpiece engagement is done accurately, raising machining precision.

■ Variable pressure control using

program instructions

The digital tailstock, which has outstanding functionality as a tailstock, uses a servomotor drive that allows it to be used as a third spindle.

■ More applications

Reduced by over

50 %

Reduced by over

20 %

Setup time

Tailstock spindle operating time

Approach position, retract position, re-chucking, and more can be done simply and easily from the MAPPSⅡ screen. Besides being able to handle a variety of different workpiece types, it can also work with M-code thrust selection as a standard feature.

■ Simple operation using MAPPSⅡ

19

Previous model NL SERIES

Adjustable operating panel

The easy-to-use operating panel swivels 90°. Improved visibility during operation.

Broader field of vision

The new design includes a vertical front door and a window closer to the operator. The broader field of vision allows the operator to view the machine interior without having to stoop down. The distance between the operating panel and the machine interior has been shortened, thus reducing eye strain.

NL Series operating panel

We have changed the layout of the buttons on the operating panel to improve setup. We’ve also used rotary buttons for those with most frequent use.

0

−

90

°

Functions and accessories for raising versatility

The NL Series has been designed with the operator first and foremost in mind, with innovations included throughout the machines to increase convenience.

Automatic door

Equipped with automatic doors to enhance automation not only during normal operation but also when using a robot.

OP

option

OP

X

The photo shown may differ from actual machine.

20

Maintenance

Rigid & Precise

NLSERIES

Minimizing machine down time. In our constant effort to become the most trusted machine tool company in the industry, we design Mori Seiki machines with maintenance and reliability in mind.

Machine cover design

We designed the machine covers so that maintenance locations are easily seen when they are removed, and the openings have been made wider to allow easier access.

We have used a see-through material for the rear cover, making maintenance even easier.

■ See-through design

(machine rear)

Machine downtime is further reduced by using a door design that enables window replacement without having to remove the door.

■ Replacing windows

21

Spindle unit replacement

A spindle design with a separate rear bearing housing makes it possible to replace the spindle unit without having to remove the motor wiring. The time it takes to replace the spindle is dramatically shorter when compared with previous models.

Turret centering adjustment

The supply hole for the lubricant tank for the slideways is located in the front of the machine for easy refilling.

■ Lubricating oil

(for sliding surfaces) tank

Maintenance devicesPull out the coolant tank in front

With the new design, the coolant tank can be pulled out in front without having to pull out the chip conveyor. It can be pulled out easily and does not take up extra space in the back.

Easily perform regular maintenance thanks to the device layout, which was designed from the point of view of the operator.

Cap bolt

Decentering pin

Removing the machine side covers provides access to the decentering pin and all the coupling bolts, including the cap bolts. This has made turret centering adjustment much easier.

The air equipment is located on the right side panel in order to facilitate maintenance.

■ Central location of air equipment

22

Automatic operation support

(option)

Rigid & Precise

NLSERIES

What customers expect from automated devices has expanded from the automation and unmanned operation needs of the past to include greater reliability, reduced non-cutting time, and quieter operation. Mori Seiki has poured more resources into design in order to develop automated devices that raise productivity.

Specifications

Loader hand

LG-05 <machine travel type> LG-10 <machine travel type>Loader type

NL1500/NL2000 NL2500 NL3000

Item

Gantry-type loader

Max. travel speed

Model Max. transfer weight Applicable workpiece diameter Applicable workpiece length Number of pallet tables Max. workpiece weight Max. workpiece stacked height Applicable workpiece diameter

180 m/min (590.6 fpm) 200 m/min (656.2 fpm)

5 kg (11 lb.)

×

2

20

―

150 mm (0.8―5.9 in.)

10

―

120 mm (0.4―4.7 in.)

14 [20] [26]

35 kg (77 lb.)/pallet

20

―

150 mm (0.8―5.9 in.)

90 m/min (295.3 fpm)

120 m/min (393.7 fpm)

10 kg (22 lb.)

×

2

20

―

150 mm (0.8―5.9 in.)

10 [20]

75 kg (165 lb.)/pallet

30

―

200 mm (1.2―7.8 in.)

Parallel hands/Back end double hands(3-jaw)

470 mm (18.5 in.)

Parallel hands

30

―

250 mm (1.2―9.8 in.)30―200 mm (1.2―7.8 in.)

X-axis <hand up/down> Z-axis <loader unit left/right>

Workstocker

[ ] Option

■ Standard features

■ Optional features

2

Type AⅠ

＊1

Type AⅡ Type AⅢ

＊1

Type AⅣ

1

1 22

12

3

1 2

3

Type CⅠ

＊1＊2

Type CⅡ

＊2

Type CⅣ

＊2

Type EⅢ

＊1＊2

Type CⅢ

＊1＊2

3

1 12

4

3

1 1 2

4

3

1 1

2

4

2

1 1

2 2

4

33

3

1 12

4

Units

1 2 3 4

Machine Workstocker Loader Turnover unit

■ System variations

＊

1 Not applicable for hollow cylinder specifications. ＊2 Please contact Mori Seiki. ＊3 For details contact Mori Seiki.

Order system

●

Work counter

●

14

-station rotary workstocker (LG-05)/

10-station rotary workstocker (LG-10)

●

Hand air-blow

●

Chuck air-blow

●

Automatic power off system

●

Spindle orientation

●

Low air pressure detecting switch

●

Signal tower

(3-stage)

●

Gantry-type loader for shaft work

●

Chip conveyor (right disposal＊3/rear disposal)

●

Turret-mounted workpiece-pusher

●

20-station rotary workstocker/ 26-station rotary workstocker (LG-05)

●

Number of pallet guides: 4

●

Double hand for A 200 mm (A 7.9 in.) workpiece

＊3

●

Workpiece holding detector

●

Oil mist collector

●

External emergency stop button

●

Quality check chute

●

Center-guide specification (workpiece pallet)

●

Hexagonal material specification (workpiece pallet)

Gantry-type loader system

We have achieved completely automated start-to-finish machining using only one machine, from material supply to discharging the completed workpiece. This is a high-speed mass production system that reduces non-cutting time.

A ball caster wheel conveyor is used because it does not cause many chip problems.

■ Workstocker■ Loader hand

Parallel hands

A close confirmation switch comes as a standard feature, thus improving the reliability of the work chucking.

Back end double hands

■ Loader travel speed (travel)

NL1500/NL2000

200

m/min

(656.2 fpm)

NL2500/NL3000

120

m/min

(393.7 fpm)

NL1500 with Gantry Loader

23

Workpiece unloader＊(built-in type)

We have further developed the previous parts catcher so that it can now be customized more easily by the end user. Both spindles handle workpieces up to double the previous length.

The capacity of the bucket has been doubled for more convenient automation.

■ Workpiece bucket

■ Recommended accessories for bar feeder specification

Bar work capacity

＊

In-machine traveling workpiece unloader system

Operate unmanned when equipped with the workpiece conveyor. With the S-type, receive workpieces from either the No. 1 or No. 2 spindles.

Bar feeder system

Complete bar machining is possible on a single machine when coupled with a workpiece unloader. You won’t need a work loader/unloader or turnover unit.

＊ Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.

＊Standard for S-, SMC-, SY-types.

X Bar feeder X Multi counter X Signal tower X Guide bushing X Work stopper

NL1500

φ

52

mm

(φ2.0 in.)

NL2000

φ

65

mm

(φ2.5 in.)

NL2500

φ

80

mm

(φ3.1 in.)

NL3000

φ

90

mm

(φ3.5 in.)

■ Applicable workpiece diameter

NLSERIES

80

mm (3.1 in.)

■ Applicable workpiece length

NLSERIES

200

mm (7.8 in.)

■ Max. transfer weight

NL1500/NL2000/ NL2500

3.0

kg (6.6 lb.)

NL3000

4.0

kg (8.8 lb.)

Bar puller system

Automatically discharge the machined piece from the No. 2 spindle, making it easier to automate machining of bar workpieces and making this system ideal for long workpieces that cannot be handled by a workpiece unloader.

Bar feeder

Bar puller

Workpiece bucket

In-machine traveling workpiece unloader

Workpiece conveyor

NL2000

24

Eco-friendly design

Rigid & Precise

NLSERIES

Reducing the strain on the environment has become an important task facing companies today. NL Series have been designed with environmentally friendly functions to make this task easier. The new functions focus on reducing lubricant and electricity consumption. This focus fills customer needs at reduced costs.

Reduced consumption of lubricant

Energy savings

Reduction in electricity consumption

Power savings

The amount of lubricant needed by the box way has been reduced, contributing to energy savings.

Less

50 %

■

Comparison of amounts of lubricant needed

■ Automatic machine light function

If the operating panel is not touched for a certain amount of time, the interior light turns off. This saves energy and lengthens the life of the machine lights.

■

Function to reduce power consumption during standby

The amount of electricity consumed in standby mode has been reduced.

■ Automatic power-off function

I

f the keyboard is not touched after a certain amount of time and NC operation is not being performed, power is cut off to the servomotor, the spindle, the coolant pump, and the chip conveyor, thereby saving energy.

Energy-saving settings screen

25

Peripheral equipment

Rigid & Precise

NLSERIES

Chip disposal mechanisms are responsible for raising machine operating rates. Measuring devices that contribute to improved setup… Mori Seiki has a whole lineup of very reliable peripheral devices ideal for whatever kind of machining you do.

Chip disposal

Measurement Others

Hinge type

＊

Chip conveyors are available in various types for handling chips of different shape and material.

X

For details contact Mori Seiki.

Scraper type

■ Chip conveyor

＊

A chip conveyor that efficiently disposes of chips. Choose the specifications right for you.

■ Other devices

OP

■ Manual type in-machine tool presetter

Perform tool measurement more efficiently, thereby improving setup.

Signal tower Collet chuck Hydraulic steady rest Coolant float switch

Oil mist collector Chuck air blow

Oil skimmer Work counter Semi-dry unit High-pressure coolant system

OP

Option

Air blow

■

Equipped with an LCD display that has a very wide angle of view

■ Equipped with large memory as

a standard feature

■ A global model in 13 languages

■ Network

The pointing device enables accurate and smooth turning during 3-D cutting simulations.

●

The NL Series is equipped with a wide-angle 10.4-inch TFT LCD display.

■ Equipped with a pointing device

Easy-to-use keyboard with a perfect balance between operation and compactness.

■ Keyboard layout

A calculator key is included, allowing the operator to call up a function calculator from any screen.

■

A handy calculator function

●

User memory area

Standard 50 MB

Option 500 MB

Card DNC operation possible

3×better CPU performance than previous models,

with

8×larger main memory

for CNC Lathe

26

A new high-performance operating system

Rigid & Precise

NLSERIES

Mori Seiki’s CAPS-NET Global Edition is a customer support service using the Internet.

A network-enabled data management system for high-speed transfer of data between computer and machine.

CAPS-SERVER

Standard feature

Japanese, English, German, French, Italian, Spanish, Portuguese, Dutch, Swedish, Turkish, Korean, Chinese (simplified), Chinese (traditional)

CAPS-NET Global Edition

(option)

MAPPS：Mori Advanced Programming Production System

●

Please see the product catalogs for details.●The photo shown may differ from actual machine.

Faster setup Minimizing machine down time

27

■ 3-D cutting simulation ■ Displaying tool info

It is possible to zoom and to rotate while simulating it. The display of the tool path is possible.

■ Buffer block display

Blocks of programs being run which are in the buffer can also be displayed.

■ Macro variable name display

The values of macro variables can be checked during the macro program check.

Programs can be managed in groups for easier searching.

The status of the program No Editing, Foreground, and Background - is displayed.

Data can be sorted according to different criteria.

●

By number●By date

●

By size●By comment

Choose which information you want displayed.

■ Custom display

■ Group management

■ Status display

●

Date●Comment

●

Size●Display/hide group

■ A bigger milling menu

The milling function has been greatly enhanced. A drilling and milling menu equal to that of a machining center is included.

■ Limit switch guidance function

The status (on/off) of the limit switch can be checked along with the layout diagram without having to look at the strong electric diagram, shortening the time it takes to perform maintenance.

OP

Option

■ Sorting

Faster creation of programs

Creating programs

Program check Program management

Data on the tools being used, including spindle guidance diagrams and compensation values, can be displayed during the program check.

■ Regular maintenance

function

Once a predetermined amount of time has passed, the screen automatically jumps to maintenance items that need attention.

■ Tool list

Tools used by the selected program are displayed as a list along side simulated images of the workpiece shape, giving operators important data in a quick-tograsp visual format.

■ Simple soft jaw forming

function

The setup-saving function automatically handles everything from rough machining to finishing, simply by entering the required dimensions for soft jaw forming and cutting conditions on the screen.

Machining pattern

Geometry pattern

■ Island shape

Up to 127 islands can be defined.

■ Open pocket

Machining time is greatly reduced by the optimized path generation function for open pockets.

■ Help

When you get stuck, a G code guidance and PLC message details function are useful.

OP

■ Rapid registration

Register parts of or whole programs that are frequently used and paste them into other programs in a single operation.

Register Insert

28

Variations

Rigid & Precise

NLSERIES

We want everyone to use the new standard in CNC lathes. Mori Seiki’s NL Series has machines in four classes for different workpiece sizes and six types to best match the level of the customer’s machining and process integration. With a total of 30 variations, you are bound to find one right for you.

NL1500

MC Y S SMC SY

Center variations

Standard chuck size <headstock 1 spindle/

headstock 2 spindle>

Number of tool stations

Travel <X-/Z-axis>

Travel <Y-axis>

500

6

-inch

/

6

-inch

12

tools

Bar work capacity

＊1

52 mm

(2.0 in.)

[34 mm

(1.3 in.)

＊2

]

260/590 mm

(10.2/23.2 in.)

100 <±50> mm

(3.9 <±2.0> in.)

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 At 8,000 min-1.

●

The photo shows the machine equipped with options.

30

variations

in all

2-axis turning

NL1500MC/

500

/

NL2000

MC Y S SMC SY

Center variations

Standard chuck size <headstock 1 spindle/

headstock 2 spindle>

Number of tool stations

Travel <X-/Z-axis>

Travel <Y-axis>

500

8

-inch

6

-inch

12 [10]

tools

Bar work capacity

＊1

65 mm

(2.5 in.)

260/590 mm

(10.2/23.2 in.)

100 <±50> mm

(3.9 <±2.0> in.)

[ ] Option

2-axis turning

NL2000SMC/500

30

variations

in all

29

S

Headstock 2 spindle

A sub-spindle is mounted in the machine. When the first process completes, you can immediately transfer the workpiece to the sub-spindle, achieving continuous machining with both high speed and high precision.

MC

Turret with milling function

While milling with the spindle rotating, multi-axis turning is made possible by simultaneously controlling three axes, including the C-axis. This flexibly meets processing needs even when involving drilling processes or complex shapes.

Y

Turret with Y-axis control

Controls tool center height in both the direction of the workpiece diameter (X-axis) and the direction of the axis (Z-axis). Achieves high-accuracy machining even with processes such as offset key grooving or drilling off-center holes, which are difficult for conventional turning centers.

/

6

-inch

NL2500

MC Y S SMC SY

2-axis turning

Center variations

Standard chuck size <headstock 1 spindle/

headstock 2 spindle>

Number of tool stations

Travel <X-/Z-axis>

Travel <Y-axis>

700 1250

10

-inch

12 [10]

tools

Bar work capacity

＊1

80 mm

(3.1 in.)

260/795＊2, 1,345＊3mm

(10.2/31.3＊2, 53.0＊3in.)

100 <±50> mm

(3.9 <±2.0> in.)

[ ] Option

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 Distance between centers 700 type ＊3 Distance between centers 1250 type

●

The photo shows the machine equipped with options.

700 1250

NL3000

MC Y

Center variations

Standard chuck size

Number of tool stations

Travel <X-/Z-axis>

Travel <Y-axis>

12

-inch

10 [12]

tools

Bar work capacity

＊1

90 mm

(3.5 in.)

280/820＊2, 1,370＊3mm

(11.0/32.3＊2, 53.9＊3in.)

120 <±60> mm

(4.7 <±2.4> in.)

[ ] Option

2-axis turning

NL2500MC/700

NL2500Y/1250

NL3000Y/700

NL3000MC/1250

30

Package

Rigid & Precise

NLSERIES

Mori Seiki has packages with various options already set to match your production type, making it easy to choose the right combination of features. Select multiple packages for a single machine.

Bar Material Package

This package improves automation and efficiency when machining bar materials.

Setup Support Package

This package includes features effective in reducing setup time.

Automatic door (with tape switch)

Package

3

Workpiece rest

Package

4

Package

1

Package Available on machines shipped

since August 2005

2

Bar feeder I/F

＋

Cut-off holder

＋

8-inch chuck specifications (headstock 2 spindle)

＋

Guide bushing

Bar feeder I/F

＋

Workpiece unloader

＋

Workpiece positioning holder (turret-mounted type)

＋

Cut-off holder

＋

Guide bushing

＋

Signal tower (3-stage)

＋

Tailstock air blow

Long Workpiece Package

This package is for working with long workpieces.

SMW Brace Anchor I/F (one)

Package

7

SMW Brace Anchor I/F (one)

Package

8

＋

Tailstock air blow

＋

Workpiece rest

＋

Tailstock air blow

Aluminum Machining Package

This package raises productivity when machining aluminum workpieces.

Chip conveyor with chip catcher

Package

6

＋

Shower coolant

Super High-Pressure Coolant Package

This package efficiently disposes of chips.

High-pressure coolant system <7 MPa (1,015 psi)>

Package

5

＋

Coolant cooling unit

＋

Oil mist collector I/F

●

NL2000, NL2500 only.

31

Installation drawing (NL1500,NL2000)

■ Front view

■ Plan view

■ Side view

Q50630A02

mm (in.)

721 (28.4) <NL1500> 707 (27.8) <NL2000>

2115 (83.3)

2222 (87.5) Signal tower specification

1100 (43.3)

5 (0.20)

52(2.0)<NL1500>

107(4.2)<NL2000>

Spindle center

839 (33.0)

580 (22.8)

Door opening

770 (30.3) <NL1500> 784 (30.9) <NL2000>

Spindle large nose

2461 (96.9)

2695 (106.1)

Headstock 2 spindle large nose

3495 (137.6)

900 (35.4)

234

(9.2)

Chip conveyor (option)

693 (27.3)

1000 (39.4)

188 (7.4) <S-type>

1856 (73.1)

5 (0.20)

60

(2.4)

370

(14.6)

1100 (43.3)

2050 (80.7) <S-type>

1923 (75.7)

1862 (73.3)

1848 (72.8)

Spindle center

Rear jack bolt position

1189 (46.8)

661 (26.0)

14

(0.6)

Power supply port

1651.6 (65.0)

370 (14.6)

60 (2.4)

188 (7.4) <S-type>

107 (4.2) <NL2000> 52 (2.0) <NL1500>

900 (35.4) Maintenance area

Electrical cabinet

Spindle large nose

721 (28.4) <NL1500> 707 (27.8) <NL2000>

839 (33.0)

769 (30.3)

Hydraulic unit

571 (22.5)

Door opening

Headstock 2

spindle large nose 770 (30.3) <NL1500> 784 (30.9) <NL2000>

580 (22.8)

Door opening

2461 (96.9)

865 (34.1) Space to remove chip conveyor

Oil cooler

70 (2.8)

503 (19.8)

170

(6.7)

Compressed air supply port

234

(9.2)

Bed shape

693 (27.3)

Chip conveyor (option)

900 (35.4) Maintenance area

1850 (72.8)

390 (15.4) Space to remove chip conveyor

1300 (51.2) Space to remove coolant tank

Floor Line

Spindle center

Spindle large nose

1100 (43.3)

5

(0.20)

2115 (83.3)

2183 (85.9) Automatic door specification

107 (4.2)

Hollow chuck

3840 (151.2)

2866 (112.8) 234

(9.2)

3100 (122.0)

740 (29.1)

2282 (89.8) Oil mist collector specification

2222 (87.5) Signal tower specification

1000(39.4)

970 (38.2)

1740 (68.5)

170

(6.7)

900 (35.4)

961 (37.8)

1044 (41.1)

780 (30.7)

Door opening

759 (29.9)

Automatic door opening

Headstock 2 spindle large nose

Coolant gun (option)

Oil mist collector (option)

Chip conveyor (option)

Workpiece conveyor (option)

Floor Line

Spindle center

Coolant gun (option)

Oil mist collector (option)

370

(14.6)

5

(0.20)

970 (38.2)

138 (5.4) <S-type>

14 (0.6)

405 (15.9)

1189 (46.8) 661 (26.0) 850 (33.5)

1848 (72.8)

60 (2.4)

1862 (73.3)

1922 (75.7)

2000 (78.7) <S-type>

Rear jack bolt position

1856 (73.1)

319 (12.6)

Hydraulic unit

Oil cooler

Workpiece conveyor (option)

630 (24.8)

390 (15.4)

Space to remove chip conveyor

242

(9.5)

1652 (65.0)

370

(14.6)

362 (14.3)

107 (4.2) Hollow chuck

1044 (41.1)

1050 (41.3)

900 (35.4) 961 (37.8)

900 (35.4)

Maintenance area

3840 (151.2)

269

(10.6)

215 (8.5)

70

(2.8)

170 (6.7)

2866 (112.8)

234

(9.2)

740 (29.1)

1300 (51.2)

Space to remove coolant tank

1850 (72.8)

900 (35.4)

Maintenance area

319

(12.6)

4865 (191.5)

394

(15.5)

900 (35.4)

50

(2.0)

50

(2.0)

4050 (159.4)

Electrical cabinet

Bed shape

60

(2.4)

571 (22.5)

Door opening

Spindle large nose

503 (19.8)

Headstock 2 spindle large nose

Oil mist collector (option)

Compressed air supply port

Operation panel

Coolant gun (option)

Power supply port

Semi-dry unit (option)

Oil skimmer (option)

Chip conveyor (option)

138 (5.4)

<S-type>

φ

300 (11.8)

780 (30.7) Door opening

759 (29.9)

Automatic door opening

405

(15.9)

310 (12.2)

865 (34.1)

Space to remove chip conveyor

845 (33.3)

32

Installation drawing (NL2500/

700)

■ Front view

■ Plan view

■ Side view

Q50631A03

mm (in.)

Rear jack bolt position

1100 (43.3)

5 (0.20)

420

(16.5)

2095 (82.5)

661 (26.0)

195.4 (7.7)

35 (1.4)

12 (0.5)

2143 (84.4)

1921 (75.6)

2029 (79.9)

Chip conveyor (option)

984 (38.7)

711(28.0)

4082 (160.7)

1352 (53.2)

2227 (87.7)

1100 (43.3)

2231 (87.8) Signal tower specification

745 (29.3)

Door opening

690 (27.2)

Door opening

550 (21.7)

448 (17.6)

1481 (58.3)

234

(9.2)

12 (0.5)

4328 (170.4)

5039 (198.4)

715 (28.1)

Operation panel travel

Spindle center

1516 (59.7)

Spindle center

Spindle large nose

Headstock 2 spindle large nose

Electrical cabinet

Oil cooler

Hydraulic unit

Chip conveyor (option)

Power supply port

Spindle center

Spindle large nose

Bed shape

Compressed air supply port

1481 (58.3)

745 (29.3)

Door opening

690 (27.2)

Door opening

900 (35.4)

Maintenance area

550

(21.7)

448

(17.6)

1425 (56.1)

Space to remove coolant tank

4082 (160.7)

900 (35.4)

Maintenance area

1702 (67.0)

399

(15.7)

760

(29.9)

463

(18.2)

420 (16.5)

1900 (74.8)

200

(7.9)

1352 (53.2)

1516 (59.7)

234

(9.2)

711 (28.0)

1050 (41.3)

70 (2.8)

715 (28.1)

Operation panel travel

674 (26.5)

Headstock 2 spindle large nose

160 (6.3)

Space to remove chip conveyor

621 (24.4)

Door opening

390 (15.4) Space to remove chip conveyor

33

Installation drawing (NL2500/

1250)

■ Front view

■ Plan view

■ Side view

Q50635A02

mm (in.)

Spindle center

Spindle large nose

Rear jack bolt position

Spindle center

1150 (45.3)

1072 (42.2)

900 (35.4)

Door opening

250 (9.8) Hollow chuck

3410 (134.3) 675 (26.6)

3200 (126.0)

210 (8.3)

1050 (41.3)

5 (0.20)

2265 (89.2)

1145 (45.1)

4335 (170.7)

5 (0.20)

1145 (45.1)

60 (2.4)

2016 (79.4)

406

(16.0)

2076 (81.7)

705 (27.8)

1311 (51.6)

2306 (90.8) Signal tower specification

1940 (76.4)

Spindle large nose

Hydraulic unit

Electrical cabinet

Oil cooler

Power supply port

Chip conveyor (option)

Compressed air supply port

1072 (42.2)

250 (9.8) Hollow chuck 1150 (45.3) 900 (35.4)

Door opening

407

(16.0)

3200 (126.0)

210

(8.3)

675 (26.6)

2016 (79.4)

900 (35.4)

Maintenance area

900 (35.4)

Maintenance area

1416 (55.7)

Space to remove coolant tank

60

(2.4)

1050 (41.3)

1774.6 (69.9)

1143 (45.0)

Space to remove chip conveyor

380 (15.0) Space to remove chip conveyor

503 (19.8)

70

(2.8)

481.5

(19.0)

356

(14.0)

Chip conveyor (option)

647 (25.5)

Door opening

Bed shape

34

Installation drawing (NL3000/

700)

■ Front view

■ Plan view

■ Side view

Q50632A02

mm (in.)

Spindle center

Spindle large nose

Chip conveyor (option)

Rear jack bolt position

1145 (45.1)

1050 (41.3)

1418 (55.8)

661 (26.0)

4300 (169.3)

720 (28.3)

Door opening

720 (28.3)

Door opening

1476 (58.1)

5 (0.20)

2385 (93.9)

210 (8.3)

12 (0.5)

4522 (178.0)

403

(15.9)

881 (34.7)

12 (0.5)

2291 (90.2)

2244 (88.3)

35 (1.4)

705 (27.8)

1965 (77.4)

1145 (45.1)

2331 (91.8) Signal tower specification

2202 (86.7)

192 (7.6)

442 (17.4)

5184 (204.1)

Hydraulic unit

Oil cooler

Electrical cabinet

Power supply port

Bed shape

Chip conveyor (option)

Spindle large nose

Spindle center

Compressed air supply port

1050 (41.3)

60

(2.4)

210

(8.3)

661 (26.0)

272 (10.7) Space to remove chip conveyor

1431.5 (56.4)

Space to remove coolant tank

422 (16.6)

1790 (70.5)

4300 (169.3)

900 (35.4)

Maintenance area

2032 (80.0)

900 (35.4)

Maintenance area

1418 (55.8)

550 (21.7)

Operation panel travel

565 (22.2) 719 (28.3)

691 (27.2)

444

(17.5)

658 (25.9)

1476 (58.1)

70 (2.8)

482

(19.0)

356

(14.0)

662.5 (26.1)

Door opening

390 (15.4)

Space to remove chip conveyor

550 (21.7)

Operation panel travel

720 (28.3)

Door opening

720 (28.3)

Door opening

35

Installation drawing (NL3000/

1250)

■ Front view

■ Plan view

■ Side view

Q50633A02

mm (in.)

36

Standard & optional features

Spindle

Max. spindle speed (headstock 1)

Max. spindle speed (headstock 2)

Inverter-controlled oil cooler

Spindle orientation (headstock 1)

Spindle orientation (headstock 2)

Spindle synchronized tapping

● ○ ○ ×

×

× × × ×

●

● ○ × × ○

● ○ ○ ×

×

× ×

● ○

●

● ○

● ○ ○

× × ×

●

○

×

× × × ×

●

● ○ × × ○

× × ×

●

○

×

× ×

● ×

●

● ○

● ○ ○

× × × ×

×

●

○

× × × ×

●

● ○ × × ○

× × × ×

×

●

○

× ×

● ×

●

● ○

● ○ ○

× × × ×

×

● ○ × ×

●

● ○ × × ○

6,000 min-1<11/11/7.5 kW (15/15/10 HP)>

＊1

6,000 min-1<15/15/11 kW (20/20/15 HP)>

＊1

8,000 min-1<11/7.5 kW (15/10 HP)>

＊2

5,000 min-1<15/15/11 kW (20/20/15 HP)>

＊1

5,000 min

-1

<18.5/18.5/18.5/15 kW (24.7/24.7/24.7/20 HP)>

＊3

4,000 min

-1

<18.5/18.5/15 kW (24.7/24.7/20 HP)>

＊4

4,000 min

-1

<26/26/22 kW (34.7/34.7/30 HP)>

＊5

3,000 min-1<22/18.5 kW (30/24.7 HP)>

＊6

3,000 min-1<30/25 kW (40/33.3 HP)>

＊6

6,000 min-1<11/7.5 kW (15/10 HP)>

＊2

8,000 min-1<11/7.5 kW (15/10 HP)>

＊2

Without lock function With lock function Without lock function With lock function Spindle center

Bolt-tightened turret head

Quick-change type turret head (VDI)

Max. rotary tool spindle speed

Tool holders Rotary-tool holders Capto-compatible holder Polygon option

Overhang of O.D. cutting rotary tool

Turret

● × ○ × ○ × ○

＊7

○

＊8

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

● × ○ × ○ × ○

＊7

×

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

● ○ ○ ○ ○ ○

○

＊7

○

＊8

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

● ○ ○ ○ ○ ○ ○

＊7

×

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

● ○ ○ ○ ○ ○ × ○

＊8

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

● ○ ○ ○ ○ ○ × ×

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

○

● ○ ○ ○ ○ × ○

＊8

●

＊10

○

＊10

● ○

＊10

○ ○

＊10

● ○

＊11

12-station 10-station 12-station (SL compatible) 10-station (SL compatible) 12-station (including outer circumference) 10-station (including outer circumference) 16-station (including outer circumference) 12-station (face type) 6,000 min

-1

<5.5/5.5/3.7 kW (7.5/7.5/5 HP)>

＊9

10,000 min-1<5.5/5.5/3.7 kW (7.5/7.5/5 HP)>

＊9

50 mm (2.0 in.) 100 mm (3.9 in.)

○ ○ × × × ○ ○ × ×

×

× × × ×

×

× ×

× ○ ○ × × × × ○ ○

×

× ○ × ×

×

× ○

× ○ ○ × × ○ ○ × ×

×

× × × ×

×

× ×

× × ○ ○ × × × ○ ○

○

＊12

× ○ ○

＊12

○

＊12

○

＊12

× ○

× × ○ ○ × ○ ○ × ×

×

× × × ×

×

× ×

× × × ○ ○ × × × ○

×

○ ○ × ○

＊12

×

○

＊12

○

Hydraulic chuck (headstock 1)

Hydraulic chuck (headstock 2)

Hydraulic steady rest (bolt-tightening)

Hydraulic steady rest (automatic)

Steady rest

Workpiece holding device

○ ○ × × × × × ○ ○

×

× ○ × ×

×

× ○

6-inch 8-inch 10-inch 12-inch 15-inch 6-inch 8-inch Automatic centering type (SLU-1Z) (SLUA-1Z) Automatic centering type (SLU-2Z) (SLUA-2Z) Automatic centering type (SLUB-3Z) (SLUAB-3Z) Automatic centering type (SLU-3.1Z) (SLUA-3.1Z) Interface Automatic centering type (SLU-1Z) (SLUA-1Z) Automatic centering type (SLU-2Z) (SLUA-2Z) Automatic centering type (SLUB-3Z) (SLUAB-3Z) Automatic centering type (SLU-3.1Z) (SLUA-3.1Z) Bolt-tightening

× × × × × ×

● ○ × × ○

＊15

○

× × × × × ×

× ○

＊14

● ○ ○

＊15

○

× × × × × ×

× ×

● ○ ○

＊15

○

Tailstock/tailstock spindle

Tailstock spindle

Drilling with the tailstock No tailstock

● ○ × × ○

＊15

○

Live center specification

＊13

(MT4)

Built-in center specification

＊13

(MT3)

Live center specification

＊13

(MT5)

Built-in center specification

＊13

(MT4)

●

● ○ ○

● × ○ ○

●

● ○ ○

● × ○ ○

●

● ○ ○

● × ○ ○

Measurement

Manual type in-machine tool presetter (headstock 1) Manual type in-machine tool presetter (headstock 2) Automatic in-machine tool presetter In-machine workpiece measuring system

＊16

● × ○ ○

Built-in Removable Headstock 1 Inner and outer diameter measurement

NL1500

2-axis turning,

MC, Y

S, SMC, SY

2-axis turning,

MC, Y

S, SMC, SY

2-axis turning,

MC, Y

S, SMC, SY

2-axis turning,

MC, Y

NL2000 NL2500 NL3000

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ×

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ×

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ×

Bed cover chip flush coolant device

Coolant system

Super high-pressure coolant unit

Semi-dry unit Oil skimmer Coolant cooling unit Coolant float switch Coolant flow switch

Through-spindle coolant system

Coolant

○

＊17

● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ×

325/520 W（50/60 Hz） 635/1,040 W（50/60 Hz）

3.5 MPa 7 MPa Interface

Headstock 1 Headstock 2

37

●

● ○

○ ○

● ○

●

● ☆

Others

Signal tower

Chuck foot switch

Built-in worklight Hand tools Anti-dust specifications

1-stage 3-stage 1 foot switch 2 foot switches

Safety features

Full cover Impact resistant viewing window Door interlock system (incl. mechanical lock) Chuck jaw stroke end check

＊20

Cylinder check valve

＊20

Low hydraulic pressure detecting switch Footswitch with lock device Earth leakage breaker Overtravel Danger sensing device interface

＊21

Software

Common items to all models

○ ☆ ○ ○

●

Workpiece holding device

Collet chuck Index chuck Soft jaws Chuck high/low pressure system Work stopper (in spindle)

Interface

○ ☆ ○ ○ ○

Improved accuracy

Direct scale feedback

Ball screw center cooling device

○ ○ ○ ○

X-axis Y-axis Z-axis X-axis

Operation support device/function

Total counter Multi counter Work counter Automatic door Automatic power off system

Automatic operation support

Loader Robot Bar feeder Workpiece rest Pull-out finger Turret-mounted workpiece-pusher Guide bushing

External M-code output

External work number search

Interface Interface Interface

A 53 mm (A 2.1 in.)

5 10

○ ☆ ○ ○ ○ ○ ○ ○ ○ ○

＊1 50 %ED/30 min/cont ＊2 25 %ED/cont ＊3 25 %ED/50 %ED/30 min/cont ＊4 25 %ED/50 %ED/cont ＊5 10 min/30 min/cont ＊6 30 min/cont ＊7 Tools used: A 30 mm (A 1.2 in.) VDI holder (for ZT1000, ZT1500). ＊8 2-axis turning only. ＊9 3 min/5 min/cont ＊10 For MC-, SMC-, Y- and SY-types only. ＊11 Y-axis stroke is limited for the Y- and SY-type. ＊12 Distance between centers 1250 type only. ＊13 “Center” not included. ＊14 Distance between centers 700 type only. ＊15 Only applicable for live center specification. ＊16 Certain workpiece shapes cannot be measured. ＊17 Standard feature when the rear disposal chip conveyor is selected. ＊18 Not including gantry loader specifications. ＊19 Not applicable when the right disposal type chip conveyor is selected. ＊20 Featured only when optional chuck/cylinder is selected. ＊21 Recommended when oil-based coolant is used or during unmanned operation.

●

The details given above and the specifications are subject to change without notice.

●

Specifications, accessories, safety device, and function are available upon request.

●

Some options are not available in particular regions. For details contact Mori Seiki.

●:Standard features ○: Options ☆: Please contact Mori Seiki ×: Not available

× ○ ○

＊19

Safety features

Low air pressure detecting switch Dry anchor Raised machine height

100 mm (3.9 in.)

● ○ ○

＊19

× ○ ○

＊19

● ○ ○

＊19

× ○ ○

＊19

● ○ ○

＊19

× ○ ○

＊19

○ × × ○ ○ ○

●

＊18

☆ ○

● ○

○ × × ○ ○ ○ ○ ☆ ○ × ×

○ × × ○ ○ ○

●

＊18

☆ ○

● ○

× ○ ○ × ○ × ○ ☆

＊14

○ × ×

× ○ ○ × ○ ×

●

＊18

☆

＊14

○

● ○

× ○ ○ × ○ × ○ ☆

＊14

○ × ×

○ × × ○ ○ ○ ○ ☆ ○ × ×

Automatic operation support

Gantry-type loader

Workstocker

Workpiece unloader In-machine traveling workpiece unloader Workpiece conveyor

Workpiece push-out equipment

LG-05 LG-10 10-station 14-station 20-station 26-station

Cylinder type

NL1500

2-axis turning,

MC, Y

S, SMC, SY

2-axis turning,

MC, Y

S, SMC, SY

2-axis turning,

MC, Y

S, SMC, SY

2-axis turning,

MC, Y

NL2000 NL2500 NL3000

Chip conveyor (outside machine)

Air blow system

Through-spindle air blow system

Chuck top coolant Coolant gun Chip bucket Oil mist collector

Chip disposal

○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ○ ☆

● ○ ○ ○ × ○ ○ × ○ ○ ○ ○

Hinge type (right) Hinge type (rear) Scraper type (right) Scraper type (rear) Magnet scraper type (right) Magnet scraper type (rear) Spiral type (right) Spiral type (rear) Scraper type with drum filter (right) Hinge type <for aluminum> (right) Hinge type <for aluminum> (rear) Interface (right) Interface (rear) Tool tip Chuck (headstock 1) Chuck (headstock 2) Tailstock spindle Headstock 1 Headstock 2

○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ○ ☆

● ○ ○ ○

● × ○

● ○ ○ ○ ○

○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ○ ☆

● ○ ○ ○ × ○ ○ × ○ ○ ○ ○

○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ○ ☆

● ○ ○ ○

● × ○

● ○ ○ ○ ○

○ ○

＊14

○ ○

＊14

☆ ☆

＊14

☆ ☆

＊14

☆ ○ ☆

＊14

● ○

＊14

○ ○ × ○ ○ × ○ ○ ○ ○

○ ○

＊14

○ ○

＊14

☆ ☆

＊14

☆ ☆

＊14

☆ ○ ☆

＊14

● ○

＊14

○ ○

● × ○

● ○ ○ ○ ○

○ ○

＊14

○ ○

＊14

☆ ☆

＊14

☆ ☆

＊14

☆ ○ ☆

＊14

● ○

＊14

○ ○ × ○ ○ × ○ ○ ○ ○

I/O interface External message

Status display Clock function Actual position display Program display Parameter setting display Self-diagnosis function Alarm display Alarm history display Operator’s message history display Operation history display Running time display/No. of parts display Actual feedrate display Display of actual spindle speed and T code Operation panel: Display section Servo adjustment screen Spindle adjustment screen Hardware/software system configuration display Regular interval maintenance screen Maintenance information display screen Data protection key

Screen clear

Part program storage

Number of stored programs Program protect Background editing Expanded tape editing Undo/Redo function Line no. display function

Tool functions Number of tool offsets Tool position offset Y-axis offset

＊2

Tool nose radius offset Tool geometry offset/Tool wear offset Tool life management 7-digit tool offset data

＊13

Tool offset measurement direct data input

Tool offset measurement direct data input B

Miscellaneous function Auxiliary function lock High-speed M/S/T/B interface

Multiple miscellaneous function commands

＊9

Spindle speed functions Constant surface speed control Spindle speed override Spindle 1 orientation Spindle 1 output switching

＊10

Spindle 2 orientation

＊11

Spindle 3 orientation

＊12

Spindle synchronized control

＊8

Multiple-spindle control

＊11

Synchronized tapping

＊1

Load monitoring function

Optional block skip Max. command value Program number Sequence number Absolute (incremental)

programming

Decimal point programming/ Electrical calculator type decimal point programming

Diameter/radius programming (X-axis) Plane selection Rotary axis designation Rotary axis roll-over Coordinate system setting Automatic coordinate system setting Coordinate system shift Work coordinate system Manual absolute on/off Drawing dimension direct input Chamfer, corner R Programmable data input Sub-program call

Custom macro

Interruption type custom macro Single repetitive cycle Multiple repetitive cycle Multiple repetitive cycleⅡ Hole machining canned cycle F15 format Command angles of straight lines

Rapid traverse rate override Feed per minute Feed per revolution Constant tangential velocity control Cutting feedrate clamp

Automatic acceleration/deceleration

Feedrate override Jog feedrate override Override cancel

Positioning

Linear interpolation Circular interpolation Dwell Polar coordinate interpolation

＊1

Cylindrical interpolation

＊1

Helical interpolation

＊7

Thread cutting/Synchronous feed Multi-start thread cutting Retract during thread cutting cycle Continuous thread cutting Variable lead thread cutting Skip High-speed skip Multi-skip Zero return Zero return check 2nd zero return 3rd and 4th zero return

Sequence number collation and stop Dry run Single block

Jog feedrate

Manual zero return Zero point setting without dog Manual pulse handle feed

Controlled axes Simultaneously controllable axes Cs contouring control

＊1

Inclined axis control for arbitrary axis

＊2

Least input increment Least command increment Max. command value Inch/metric conversion Interlock

＊5

Machine lock Stroke limit Ⅰ

Stroke limit ⅠB

Chuck and tailstock barrier

＊6

Chamfering ON/OFF Backlash compensation Rapid traverse/cutting feed backlash compensation Stored pitch error compensation Inclined angle offset Straightness offset Cutting feedrate

38

NC unit specifications (MSX-850)

Standard

Controlled axes

X, Z, C＊1, Y＊2, B, 4＊3, 5＊4, 6

＊2

X, Z, C＊1, Y

＊2

Y-axis

0.001 mm (0.0001 in.)

±

99,999.999 mm (±9,999.9999 in.)

Prohibited area to enter: Inside of set area

G9,999 pulses

Memorized relative position compensation

Interpolation functions

linear interpolation type positioning is possible

Circular interpolation

＋

Linear interpolation (max. 2 axes)

Program input

1 block

±

8 digits 4-digit O code/8-digit O code 5-digit N code

X (U), Z (W), C (H)

＊1

,

Y (V)＊2, B

＊8

Electrical calculator type decimal point programming is changeable using parameter

Standard: Diameter

PC parameter

Up to 8 nestings

200 sets (# 100 to # 199, # 500 to # 599)

Pocket cutting, zigzag thread cutting

Miscellaneous function/Spindle speed function

4-digit M code

High-speed FIN function

3 commands

5-digit S code

50−150 % (10 % increments)

Winding switchover

With rotary tool spindle

Feed functions

F0/5/10/25/100 %

Interpolation in cutting feed

Linear type (rapid traverse)/ Exponential function type (cutting feed)

0−200 % (10 % increments) 0−5,000 mm/min (0−197 ipm)

Operation

0−5,000 mm/min (0−197.0 ipm) <20 steps>

1unit per control system: ×1, ×10, ×100

Option

Tool function/Tool offset function

4-digit T code 80 sets

Used by in-machine tool presetter

Editing

320 m (1,050 ft) <4 kB≒10 m (33 ft) in tape length>

200 programs

Data input/output

RS-232-C/PCMCIA (typeⅠ, Ⅱ)

Setting and display

Program name: 18 characters

10.4-inch TFT color LCD

It is possible to set on the screen of saving electricity power

Additional part program storage capacity (in total)

Additional number of stored programs (in total)

□ Programming resolution 1/10 <0.0001 mm (0.00001 in.)> □ Stroke limit Ⅱ, ⅡB □ Program restart □ Manual handle feed interruption □ Circular thread cutting □ Polygon cutting between spindles

＊1

□ Addition of optional block skip (9 blocks) □ Additional custom macro common variables (300 sets: #100 to #199,

#500 to #699, 600 sets: #100 to #199, #500 to #999)

□ Island shape, open pocket

＊1

□ Additional number of tools to be controlled by the tool life management

function (80 sets)

□ External data input (external program number search,

external tool offset, and external work coordinate system shift)

□ External work number search (workpiece number: 1−15)

600/1,280/2,560/5,120 m (1,969/4,200/8,400/16,799 ft)

400

＊14

/1,000

＊15

programs

I95011A02

＊1MC-, SMC-, Y-, SY-types only. ＊2Y-, SY-types only. ＊32-axis turning, S-types only. ＊4MC-, SMC-types only. ＊5External-input controlled axis interlock is optional.

Interlock is not possible for user-selected axis.

＊6Only works in automatic operation. ＊7Standard for Y- and SY-types.

Available as option for MC-, SMC-types only.

＊8S-, SMC-, SY-types only. ＊9This function is standard for the specified M codes. ＊10Function depends on spindle motor specifications. ＊11MC-, SMC-, S-, Y-, SY-types only. ＊12SMC-, SY-types only. ＊13Distance between centers 1250 type only. ＊14 Min. 600 m (1,969 ft) tape recording length required

for 400 workpieces.

＊15 Min. 1,280 m (4,200 ft) tape recording length required

for 1,000 workpieces.

39

NL1500MC/

500

NL1500Y/

500

NL1500S/

500

NL1500SMC/

500

NL1500SY/

500

Capacity

NL1500/

500

Item

Travel

Spindle

Turret

Feedrate

Tailstock

Power sources

Tank capacity

Machine size

Motor

［］Option JIS: Japanese Industrial Standard

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 At 8,000 min

-1

.

＊3 Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ＊4 When mounted with double boring holder. ＊5 25 %ED/cont ＊6

＋

4 kVA for loader specification

＊7 High output ＊8 ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ﾟF); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65 %. ＊9 Chip conveyor not included.

Swing over bed mm (in.)

Swing over cross slide mm (in.)

Max. turning diameter mm (in.)

Standard turning diameter mm (in.)

Max. turning length mm (in.)

Bar work capacity

＊1

mm (in.)

X-axis travel mm (in.)

Z-axis travel mm (in.)

Y-axis travel mm (in.)

Headstock 2 travel <B-axis> mm (in.)

Max. spindle speed

＊3

min

-1

Type of spindle nose

Through spindle hole diameter mm (in.)

Min. spindle indexing angle

Spindle bearing inner diameter mm (in.)

Number of tool stations

Shank height for square tool mm (in.)

Shank diameter for boring bar mm (in.)

Tool shank diameter for rotary tool mm (in.)

Turret indexing time s

Max. rotary tool spindle speed

＊3

min

-1

Rapid traverse rate mm/min (ipm)

Tailstock travel mm (in.)

Tailstock spindle diameter mm (in.)

Taper hole of tailstock spindle

Spindle drive motor

kW (HP)

<50 %ED/30 min/cont>

Rotary tool spindle drive motor <3 min/5 min/cont>

kW (HP)

Feed motor kW (HP)

Electrical power supply

＊6

kVA

Compressed air supply

MPa (psi), L/min (gpm)

Coolant tank capacity L (gal.)

Machine height <from floor> mm (in.)

Floor space <width

×

depth>

＊9

mm (in.)

Mass of machine kg (lb.)

923.8 (36.4) <interference with front cover 579.8 (22.8)>

755 (29.7)

356 (14.0)

260 (10.2)

515 (20.2)

52 (2.0) [34 (1.3)

＊2

]

260 (10.2)

590 (23.2)

12

20 (

3

/4)

100 <

±

50>

(3.9 <

±

2.0>)

−

6,000 [8,000]

JIS A

2-5

61 (2.4) [43 (1.7)

＊2

]

564 (22.2)

Headstock 1, 2: 6,000 [8,000]

Headstock 1, 2: JIS A

2-5

Headstock 1: 61 (2.4) [43 (1.7)

＊2

] Headstock 2: 43 (1.7)

Headstock 1: 100 (3.9)

[85 (3.3)

＊2

]

Headstock 2: 85 (3.3)

100 (3.9) [85 (3.3)＊2]

Max. 40 (

1

/2)

[32 (1

1

/

4

)＊4]

ー

0.2

ー

0.2

ー

26 (1.0)

0.25

6,000 [10,000]

26 (1.0)

0.25

6,000 [10,000]

Headstock 1:

Max. 40 (1

1

/2)

[32 (1

1

/

4

)＊4]

Headstock 2: Max. 32 (

1

/

4

)

− 0.001゜−0.001゜

11/11/7.5 (15/15/10)

[15/15/11 (20/20/15)]

[11/7.5 (15/10)

＊2＊5

]

254 (67.1)

2,120 (83.5)

X, Y: 2.0 (2.7)

Z: 3.5 (4.7)

27.0 [31.0

＊7

]

ー

5,600 (12,320)5,300 (11,660)

2,695

×

1,923 (106.1×75.7) 2,695×2,050 (106.1×80.7)

5,400 (11,880) 5,400 (11,880)

564 (22.2)

80 (3.1)

Live center <MT4> [Built-in center <MT3>]

X, Z: 30,000 (1,181.1) Tailstock: 7,000 (275.6)

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z: 30,000 (1,181.1)

Y: 10,000 (393.7)

Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z, B: 30,000

(1,181.1)

X, Z, B: 30,000

(1,181.1)

C: 400 min

-1

ーーー

5.5/5.5/3.7 (7.5/7.5/5)

X: 2.0 (2.7) Z: 3.5 (4.7) X, B: 2.0 (2.7) Z: 3.5 (4.7)

ー

18.6 [22.8

＊7

] 23.1 [26.8

＊7

]

5.5/5.5/3.7 (7.5/7.5/5)

ー

27.1 [31.1

＊7

]

X, Y, B: 2.0 (2.7)

Z: 3.5 (4.7)

31.4 [35.5

＊7

]

27.0 [31.1

＊7

]

X, Z, B: 30,000

(1,181.1)

Y: 10,000 (393.7)

C: 400 min

-1

Headstock 1: 11/11/7.5 (15/15/10) [15/15/11 (20/20/15)]

[11/7.5 (15/10)

＊2＊5

]

Headstock 2: 11/7.5 (15/10)

＊5

5,700 (12,540)5,500 (12,100)

100 <±50>

(3.9 <

±

2.0>)

−

I94028A02

Machine specifications (NL1500)

0.5 (72.5), 100 (26.4) <ANR＊8>

40

Power sources

Tank capacity

Motor

254 (67.1)

2,120 (83.5)

0.5 (72.5), 100 (26.4) <ANR＊8>

ーーー

5.5/5.5/3.7 (7.5/7.5/5)

X, Y, B: 2.0 (2.7)

Z: 3.5 (4.7)

35.5［40.2

＊7

］

Headstock 1: 15/15/11 (20/20/15)

[18.5/18.5/18.5/15 (24.7/24.7/24.7/20)＊4]

Headstock 2: 11/7.5 (15/10)

＊5

5,800 (12,760)

NL2000MC/

500

NL2000Y/

500

NL2000S/

500

NL2000SMC/

500

NL2000SY/

500

Capacity

NL2000/

500

Item

Travel

Spindle

［］Option JIS: Japanese Industrial Standard

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ＊3 When mounted with double boring holder. ＊4 25 %ED/50 %ED/30 min/cont ＊5 25 %ED/cont ＊6

＋

4 kVA for loader specification

＊7 High output ＊8 ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ﾟF); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65 %. ＊9 Chip conveyor not included.

923.8 (36.4) <interference with front cover 579.8 (22.8)>

755 (29.7)

356 (14.0)

275 (10.8)

510 (20.0)

65 (2.5)

260 (10.2)

590 (23.2)

100 <

±50>

(3.9 <

±2.0>)

ー

−

5,000

JIS A

2-6

73 (2.9)

564 (22.2)

Headstock 1: 5,000 Headstock 2: 6,000

Headstock 1: JIS A

2

-6 Headstock 2: JIS A2-5

Headstock 1: 73 (2.9) Headstock 2: 43 (1.7)

Headstock 1: 120 (4.7) Headstock 2: 85 (3.3)

120 (4.7)

ー 0.001゜ 0.001゜ー

X,Z,B:30,000

Y:10,000

100 <±50>

(3.9 <

±2.0>)

ー

Turret

Feedrate

Tailstock

12 [10]

25 (1)

Max. 50 (2) [32 (1

1

/

4

)＊3]

ー

0.2

ー

0.2

ー

26 (1.0)

0.25

6,000 [10,000]

26 (1.0)

0.25

6,000 [10,000]

Headstock 1:

Max. 50 (2) [32 (1

1

/

4

)＊3]

Headstock 2:

Max. 32 (1

1

/

4

)

15/15/11 (20/20/15)

[18.5/18.5/18.5/15 (24.7/24.7/24.7/20)

＊4

]

X, Y: 2.0 (2.7)

Z: 3.5 (4.7)

31.0［35.7

＊7

］

ー

5,700 (12,540)5,400 (11,880)

2,695×1,923 (106.1×75.7) 2,695×2,050 (106.1×80.7)

5,500 (12,100)

564 (22.2)

80 (3.1)

Live center <MT4> [Built-in center <MT3>]

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

X, Z: 30,000 (1,181.1) Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z: 30,000 (1,181.1)

Y: 10,000 (393.7)

Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z, B: 30,000

(1,181.1)

X, Z, B: 30,000

(1,181.1)

C: 400 min

-1

5.5/5.5/3.7 (7.5/7.5/5)

X: 2.0 (2.7) Z: 3.5 (4.7) X, B: 2.0 (2.7) Z: 3.5 (4.7)

ー

20.0 [24.1

＊7

] 23.8 [31.3

＊7

]

ー

31.1［35.8＊7］

X, Z, B: 30,000

(1,181.1)

Y: 10,000 (393.7)

C: 400 min

-1

5,600 (12,320)5,500 (12,100)

Swing over bed mm (in.)

Swing over cross slide mm (in.)

Max. turning diameter mm (in.)

Standard turning diameter mm (in.)

Max. turning length mm (in.)

Bar work capacity

＊1

mm (in.)

X-axis travel mm (in.)

Z-axis travel mm (in.)

Y-axis travel mm (in.)

Headstock 2 travel <B-axis> mm (in.)

Max. spindle speed

＊2

min

-1

Type of spindle nose

Through spindle hole diameter mm (in.)

Min. spindle indexing angle

Spindle bearing inner diameter mm (in.)

Number of tool stations

Shank height for square tool mm (in.)

Shank diameter for boring bar mm (in.)

Tool shank diameter for rotary tool mm (in.)

Turret indexing time s

Max. rotary tool spindle speed

＊2

min

-1

Rapid traverse rate mm/min (ipm)

Tailstock travel mm (in.)

Tailstock spindle diameter mm (in.)

Taper hole of tailstock spindle

Spindle drive motor

kW (HP)

<50 %ED/30 min/cont>

Rotary tool spindle drive motor <3 min/5 min/cont>

kW (HP)

Feed motor kW (HP)

Electrical power supply

＊6

kVA

Compressed air supply MPa (psi), L/min (gpm)

Coolant tank capacity L (gal.)

Machine height <from floor> mm (in.)

Floor space <width

×

depth>

＊9

mm (in.)

Mass of machine kg (lb.)

I94029A02

Machine size

Machine specifications (NL2000)

41

Machine specifications (NL2500/

700)

NL2500MC/

700

NL2500Y/

700

NL2500S/

700

NL2500SMC/

700

NL2500SY/

700

Capacity

NL2500/

700

Item

Travel

Spindle

Turret

Feedrate

Tailstock

Power sources

Tank capacity

Machine size

Motor

［］Option JIS: Japanese Industrial Standard

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ＊3 When mounted with double boring holder. ＊4 10 min/30 min/cont ＊5 25 %ED/cont ＊6

＋

4 kVA for loader specification

＊7 High output ＊8 ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ﾟF); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65 %. ＊9 Chip conveyor not included.

Swing over bed mm (in.)

Swing over cross slide mm (in.)

Max. turning diameter mm (in.)

Standard turning diameter mm (in.)

Max. turning length mm (in.)

Bar work capacity

＊1

mm (in.)

X-axis travel mm (in.)

Z-axis travel mm (in.)

Y-axis travel mm (in.)

Headstock 2 travel <B-axis> mm (in.)

Max. spindle speed

＊2

min

-1

Type of spindle nose

Through spindle hole diameter mm (in.)

Min. spindle indexing angle

Spindle bearing inner diameter mm (in.)

Number of tool stations

Shank height for square tool mm (in.)

Shank diameter for boring bar mm (in.)

Tool shank diameter for rotary tool mm (in.)

Turret indexing time s

Max. rotary tool spindle speed

＊2

min

-1

Rapid traverse rate mm/min (ipm)

Tailstock travel mm (in.)

Tailstock spindle diameter mm (in.)

Taper hole of tailstock spindle

Spindle drive motor

kW (HP)

<25 %ED/50 %ED/cont>

Rotary tool spindle drive motor <3 min/5 min/cont>

kW (HP)

Feed motor kW (HP)

Electrical power supply

＊6

kVA

Compressed air supply

MPa (psi), L/min (gpm)

Coolant tank capacity L (gal.)

Machine height <from floor> mm (in.)

Floor space <width

×

depth>

＊9

mm (in.)

Mass of machine kg (lb.)

923.8 (36.4) <interference with front cover 579.8 (22.8)>

755 (29.7)

356 (14.0)

275 (10.8)

705 (27.7)

80 (3.1)

260 (10.2)

795 (31.3)

12

[10]

25 (1)

100 <

±50>

(3.9 <

±2.0>)

ー

−

4,000

JIS A

2-8

91 (3.6)

734 (28.9)

Headstock 1: 4,000 Headstock 2: 6,000

Headstock 1: JIS A

2-8 Headstock 2: JIS A2-5

Headstock 1: 91 (3.6) Headstock 2: 43 (1.7)

Headstock 1: 140 (5.5) Headstock 2: 85 (3.3)

140 (5.5)

Max. 50 (2) [32 (1

1

/

4

)＊3]

ー

0.2

ー

0.2

ー

26 (1.0)

0.25

6,000 [10,000]

26 (1.0)

0.25

6,000 [10,000]

Headstock 1:

Max. 50 (2) [32 (1

1

/

4

)＊3]

Headstock 2:

Max. 32 (1

1

/

4

)

18.5/18.5/15 (24.7/24.7/20) [26/26/22 (34.7/34.7/30)

＊4

]

265 (70.0)

2,120 (83.5)

X, Z, Y: 3.5 (4.7)

36.2［42.7

＊7

］

ー 0.5 (72.5), 100 (26.4) <ANR

＊8

>

6,100 (13,420)5,800 (12,760) 5,900 (12,980)

734 (28.9)

80 (3.1)

Live center <MT5> [Built-in center <MT3>] [Built-in center <MT4>]

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z: 30,000 (1,181.1)

Y: 10,000 (393.7)

Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z, B: 30,000

(1,181.1)

X, Z, B: 30,000

(1,181.1)

C: 400 min

-1

ーーー

5.5/5.5/3.7 (7.5/7.5/5)

ー

27.6［35.8

＊7

］ 31.8［40.0

＊7

］

5.5/5.5/3.7 (7.5/7.5/5)

ー

X, Z, Y: 3.5 (4.7)

B: 2.0 (2.7)

39.2［47.0

＊7

］

36.2［42.8

＊7

］

X, Z, B: 30,000

(1,181.1)

Y: 10,000 (393.7)

C: 400 min

-1

Headstock 1: 18.5/18.5/15 (24.7/24.7/20)

[26/26/22 (34.7/34.7/30)

＊4

]

Headstock 2: 11/7.5 (15/10)

＊5

6,200 (13,640)

100 <±50>

(3.9 <

±2.0>)

ー

6,000 (13,200)

I94030A02

5,900 (12,980)

ー 0.001゜ 0.001゜ー

X, Z: 3.5 (4.7) X, Z: 3.5 (4.7) B: 2.0 (2.7)

3,100×1,922 (122.0×75.7) 3,100×2,000 (122.0×78.7)

42

NL2500MC/

1250

NL2500Y/

1250

NL2500S/

1250

NL2500SMC/

1250

NL2500SY/

1250

Capacity

NL2500/

1250

Item

Travel

Spindle

Turret

Feedrate

Tailstock

Power sources

Tank capacity

Machine size

Motor

［］Option JIS: Japanese Industrial Standard

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ＊3 When mounted with double boring holder. ＊4 10 min/30 min/cont ＊5 25 %ED/cont ＊6

＋

4 kVA for loader specification

＊7 High output ＊8 ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ﾟF); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65 %. ＊9 Chip conveyor not included.

Swing over bed mm (in.)

Swing over cross slide mm (in.)

Max. turning diameter mm (in.)

Standard turning diameter mm (in.)

Max. turning length mm (in.)

Bar work capacity

＊1

mm (in.)

X-axis travel mm (in.)

Z-axis travel mm (in.)

Y-axis travel mm (in.)

Headstock 2 travel <B-axis> mm (in.)

Max. spindle speed

＊2

min

-1

Type of spindle nose

Through spindle hole diameter mm (in.)

Min. spindle indexing angle

Spindle bearing inner diameter mm (in.)

Number of tool stations

Shank height for square tool mm (in.)

Shank diameter for boring bar mm (in.)

Tool shank diameter for rotary tool mm (in.)

Turret indexing time s

Max. rotary tool spindle speed

＊2

min

-1

Rapid traverse rate mm/min (ipm)

Tailstock travel mm (in.)

Tailstock spindle diameter mm (in.)

Taper hole of tailstock spindle

Spindle drive motor

kW (HP)

<25 %ED/50 %ED/cont>

Rotary tool spindle drive motor <3 min/5 min/cont>

kW (HP)

Feed motor kW (HP)

Electrical power supply

＊6

kVA

Compressed air supply MPa (psi), L/min (gpm)

Coolant tank capacity L (gal.)

Machine height <from floor> mm (in.)

Floor space <width

×

depth>

＊9

mm (in.)

Mass of machine kg (lb.)

923.8 (36.4) <interference with front cover 679.8 (26.8)>

755 (29.7)

356 (14.0)

275 (10.8)

1,298 (51.1)

80 (3.1)

260 (10.2)

1,345 (53.0)

12

[10]

25 (1)

100 <

±50>

(3.9 <

±2.0>)

ー

−

4,000

JIS A

2-8

91 (3.6)

1,284 (50.6)

Headstock 1: 4,000 Headstock 2: 6,000

Headstock 1: JIS A

2

-8 Headstock 2: JIS A2-5

Headstock 1: 91 (3.6) Headstock 2: 43 (1.7)

Headstock 1: 140 (5.5) Headstock 2: 85 (3.3)

140 (5.5)

Max. 50 (2) [32 (1

1

/

4

)＊3]

ー

0.2

ー

0.2

ー

26 (1.0)

0.25

6,000 [10,000]

26 (1.0)

0.25

6,000 [10,000]

Headstock 1:

Max. 50 (2) [32 (1

1

/

4

)＊3]

Headstock 2:

Max. 32 (1

1

/

4

)

ー 0.001゜ー0.001゜

18.5/18.5/15 (24.7/24.7/20) [26/26/22 (34.7/34.7/30)

＊4

]

380 (100.3)

2,232 (87.9)

4,328

×

2,143 (170.4×84.4)

X, Z, Y: 3.5 (4.7)

37.0 [43.6

＊7

]

ー 0.5 (72.5), 100 (26.4) <ANR＊8>

7,500 (16,500)7,200 (15,840) 7,300 (16,060)

1,284 (50.6)

110 (4.3)

Live center <MT5> [Built-in center <MT4>]

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

X, Z: 30,000 (1,181.1) Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z: 30,000 (1,181.1)

Y: 10,000 (393.7)

Tailstock: 7,000 (275.6)

C: 400 min

-1

X, Z: 30,000 (1,181.1)

B: 20,000 (787.4)

X, Z: 30,000 (1,181.1)

B: 20,000 (787.4)

C: 400 min

-1

ーーー

5.5/5.5/3.7 (7.5/7.5/5)

X, Z: 3.5 (4.7)

ー

28.3 [36.5

＊7

] 32.7 [40.8

＊7

]

5.5/5.5/3.7 (7.5/7.5/5)

ー

X, Z: 3.5 (4.7) Y, B: 2.0 (2.7)

40.0 [47.8

＊7

]

X, Z: 3.5 (4.7) B: 2.0 (2.7)

37.1 [43.6＊7]

X, Z: 30,000 (1,181.1)

B: 20,000 (787.4)

Y: 10,000 (393.7)

C: 400 min

-1

Headstock 1: 18.5/18.5/15 (24.7/24.7/20)

[26/26/22 (34.7/34.7/30)

＊4

]

Headstock 2: 11/7.5 (15/10)

＊5

7,600 (16,720)

100 <±50>

(3.9 <

±2.0>)

ー

7,400 (16,280)

I94030A02

7,300 (16,060)

Machine specifications (NL2500/

1250)

43

Machine specifications (NL3000)

NL3000MC/

700

NL3000Y/

700

NL3000/

1250

NL3000MC/

1250

NL3000Y/

1250

Capacity

NL3000/

700

Item

Travel

Spindle

Turret

Feedrate

Tailstock

Power sources

Tank capacity

Machine size

Motor

［］Option JIS: Japanese Industrial Standard

＊1 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ＊2 Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ＊3

＋

4 kVA for loader specification

＊4 High output ＊5 Chip conveyor not included.

995 (39.2) <interference with front cover 700 (27.6)>995 (39.2) <interference with front cover 670 (26.4)>

825 (32.5)

310 (12.2)

90 (3.5)

280 (11.0) <210

＋

70 (8.3＋2.8)>

10

[12]

25 (1)

Max. 50

(2)

0.3

120 <

±

60>

(4.7 <

±2.4>)

ー

820 (32.3)

3,000

JIS A

2-8

105 (4.1)

1,370 (53.9)

713 (28.0) 1,260 (49.6)

160 (6.3)

ー

110 (4.3)

Live center <MT5> [Built-in center <MT4>]

22/18.5 (30/24.7) [30/25 (40/33.3)]

ー

6,000 [10,000] 6,000 [10,000]

ーー

26 (1.0) 26 (1.0)

ー 0.001゜ー 0.001゜

420 (16.5)

300 (79.2)

2,270 (89.4)

370 (97.7)

2,390 (94.1)

4,522

×

2,291 (178.0×90.2)

X, Z, Y: 3.5 (4.7)

39.7 [46.9

＊4

]

6,500 (14,300)6,000 (13,200)

3,410

×

2,076 (134.3×81.7)

8,100 (17,820)7,600 (16,720)

734 (28.9)

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

C: 300 min

-1

X, Z: 3.5 (4.7) X, Z: 3.5 (4.7)

X, Z: 30,000 (1,181.1)

Y: 10,000 (393.7)

Tailstock: 7,000 (275.6)

C: 300 min

-1

X, Z: 30,000 (1,181.1)

Tailstock: 7,000 (275.6)

X, Z: 30,000 (1,181.1) Tailstock: 7,000 (275.6)

C: 300 min

-1

1,284 (50.6)

5.5/5.5/3.7 (7.5/7.5/5)

ー

32.4 [40.0

＊4

] 38.1 [44.0

＊4

]

5.5/5.5/3.7 (7.5/7.5/5)

ー

32.4 [40.0

＊4

]

X, Z, Y: 3.5 (4.7)

39.7 [46.9

＊4

]38.1 [44.0＊4]

X, Z: 30,000 (1,181.1)

Y: 10,000 (393.7)

Tailstock: 7,000 (275.6)

C: 300 min

-1

120 <±60>

(4.7 <

±2.4>)

ー

I94031A02

Swing over bed mm (in.)

Swing over cross slide mm (in.)

Max. turning diameter mm (in.)

Standard turning diameter mm (in.)

Max. turning length mm (in.)

Bar work capacity

＊1

mm (in.)

X-axis travel mm (in.)

Z-axis travel mm (in.)

Y-axis travel mm (in.)

Max. spindle speed

＊2

min

-1

Type of spindle nose

Through spindle hole diameter mm (in.)

Min. spindle indexing angle

Spindle bearing inner diameter mm (in.)

Number of tool stations

Shank height for square tool mm (in.)

Shank diameter for boring bar mm (in.)

Tool shank diameter for rotary tool mm (in.)

Turret indexing time s

Max. rotary tool spindle speed

＊2

min

-1

Rapid traverse rate mm/min (ipm)

Tailstock travel mm (in.)

Tailstock spindle diameter mm (in.)

Taper hole of tailstock spindle

Spindle drive motor <30 min/cont> kW (HP)

Rotary tool spindle drive motor <3 min/5 min/cont>

kW (HP)

Feed motor kW (HP)

Electrical power supply

＊3

kVA

Coolant tank capacity L (gal.)

Machine height <from floor> mm (in.)

Floor space <width

×

depth>

＊5

mm (in.)

Mass of machine kg (lb.)

Nagoya Head Office 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: (052) 587-1811

Nara Campus 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: (0743) 53-1121

Iga Campus 201 Midai, Iga City, Mie 519-1414, Japan Phone: (0595) 45-4151

Chiba Campus 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Phone: (047) 410-8800

www.moriseiki.com

●

The export of this product is subject to an authorization from the government of the exporting country.

Check with the government agency for authorization.

NLSERIES-EA05

D.0503.CDT.0000

CAPS-NET Global Edition

Remote monitoring of your machines over the Internet. With this service it is possible to build remote management systems for machine tools having great speed and cost performance.

●

This system allows you to see the operating status of your machine tools over the Internet from wherever you may be in the world

●

Regular e-mail notifications are sent to directly to you with your machine operating status

Low initial investment and running cost

●

If you have any questions regarding the content, contact your nearest Mori Seiki dealer or Technical Center.

●

The information in this catalog is valid as of March 2005. Design and specifications subject to change without notice.

●

Mori Seiki is not responsible for differences between the information in the catalog and the actual machine.

Created in Japan

Mori Seiki’s Global Service

Service support

A rapid and efficient maintenance support system.

JapanJapan

IndonesiaIndonesia

MelbourneMelbourne

SydneySydney

TaiwanTaiwan

ShanghaiShanghai

KoreaKorea

Hong KongHong Kong

BeijingBeijing

ThailandThailand

MalaysiaMalaysia

ShenzhenShenzhen

Chongqing

TianjinTianjin

UKUK

Open in 2005

HamburgHamburg

SpainSpain

ItalyItaly

IstanbulIstanbul

OrlOrléansansOrléans

Munich

ParisParis

BrazilBrazil

CharlotteCharlotte

New JerseyNew Jersey

ClevelandCleveland

BostonBoston

CincinnatiCincinnati

MexicoMexico

Des MoinesDes Moines

IndianapolisIndianapolis

San FranciscoSan Francisco

Los AngelesLos Angeles

DetroitDetroit

ChicagoChicago

Milwaukee

StuttgartStuttgart

SingaporeSingapore

DallasDallas

India

DalianDalian

LyonLyon

ToulouseToulouse

Parts Locations

Iga Campus Dallas Technical Center Stuttgart Technical Center Singapore Technical Center

Service System

Service Center (Iga, Chiba)

Parts Center

Service Personnel

24

hours

24

Shipped within 24 hours

24

Delivered within 24 hours

365

Operating 365 days a year

Factory Service

41 locations

Overseas Dealers

143 suppliers

● Overseas Subsidiaries

● Overseas Office

●

Mori Seiki Mid-American Sales, Inc.

▲ Overseas Dealers

Overseas

countries

●

Currently in Japan only.

OP

Option

OP

Accumulation of

At the your factoryAt the your factory

operating status data

Server

Internet

At the your office and home

Morii-Seiiki NL1500, NL2000, NL2500, NL3000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual