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RACK MAGAZINE TOUCH PANEL
OPERATION MANUAL
Applicable Model
NH4000 DCG
NH5000 DCG
NH6300 DCG
NH8000 DCG
NMH6300 DCG
Applicable Function
60-tool Magazine
140-tool Magazine
180-tool Magazine
240-tool Magazine
300-tool Magazine
Applicable NC Unit
MSX-701 MSX-701III
MSX-711 MSX-711III
Before starting operation, maintenance, or programming, carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers so that you fully understand the information they contain.
Keep the manuals carefully so that they will not be lost.
OM-NHRACKTP-A0E
•The contents of this manual are subject to change without notice due to improvements to the machine or in order to improve the manual. Consequently, please bear in mind that there may be slight discrepancies between the contents of the manual and the actual machine. Changes to the instruction manual are made in revised editions which are distinguished from each other by updating the instruction manual number.
•Should you discover any discrepancies between the contents of the manual and the actual machine, or if any part of the manual is unclear, please contact Mori Seiki and clarify these points before using the machine. Mori Seiki will not be liable for any damages occurring as a direct or indirect consequence of using the machine without clarifying these points.
•All rights reserved: reproduction of this instruction manual in any form, in whole or in part, is not permitted without the written consent of Mori Seiki.
The product shipped to you (the machine and accessory equipment) has been manufactured in accordance with the laws and standards that prevail in the relevant country or region. Consequently it cannot be exported, sold, or relocated, to a destination in a country with different laws or standards.
The export of this product is subject to an authorization from the government of the exporting country.
Check with the government agency for authorization.
990730
SIGNAL WORD DEFINITION
A variety of symbols are used to indicate different types of warning information and advice.
Learn the meanings of these symbols and carefully read the explanation to ensure safe operation while using this manual.
<Symbols related with warning>
The warning information is classified into three categories, DANGER, WARNING, and CAUTION. The following symbols are used to indicate the level of danger.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
The information described in the DANGER frame must be strictly observed.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
The information described in the WARNING frame must be strictly observed.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or damages to the machine.
The information described following the caution symbol must be strictly observed.
<Other symbols>
Indicates the items that must be taken into consideration.
NOTE
Indicates useful guidance relating to operations.
Indicates the page number or manual to be referred to.
The number in ( ) indicates the section number.
CONTENTS
1 RACK MAGAZINE TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1 1-1 Transition of Touch Panel Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2 1-2 Tool Pot Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5 1-2-1 300-tool Magazine for NH4000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5 1-2-2 180-tool Magazine for NH5000/40 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-6 1-2-3 240-tool Magazine for NH5000/40 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-7 1-2-4 300-tool Magazine for NH5000/40 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-8 1-2-5 140-tool Magazine for NH5000/50 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-9 1-2-6 180-tool Magazine for NH5000/50 DCG . . . . . . . . . . . . . . . . . . . . . . . . P-10
1-2-7 60-tool Magazine for NH6300 DCG
60-tool Magazine for NH8000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-11
1-2-8 140-tool Magazine for NH6300 DCG
140-tool Magazine for NH8000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . P-12
1-2-9 180-tool Magazine for NH6300 DCG
180-tool Magazine for NH8000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . P-13 1-2-10 60-tool Magazine for NMH6300 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . P-14 1-2-11 140-tool Magazine for NMH6300 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-15 1-2-12 180-tool Magazine for NMH6300 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-16 1-3 Magazine Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-17 1-3-1 Magazine Mode Selection Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-17 1-3-2 Magazine Indexing Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-18 1-3-3 Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-18
1-4 Selecting the Operation Mode (Only in Maintenance Operations) . . . . . . . . . . . P-19 2 OPERATION OF TOUCH PANEL SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-22 2-1 Magazine Index Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-23 2-2 Setting-Up of Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-24 2-3 Self-Diagnosis of the Magazine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-28 2-4 Indexing the Magazine Manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-29 2-5 Manual Rack Magazine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-30 2-6 Recovering Rack Magazine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-32
3 SETTING LIGHT TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-34
3-1 Setting the Use-Inhibited Pots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-35
P-1
1 RACK MAGAZINE TOUCH PANEL
A rack magazine touch panel provided at the left side of the machine (rack magazine side) is used to operate the rack magazine.
The switches on the rack magazine touch panel is used for mounting tools in the magazine and removing tools from it.
Type |
Applicable |
Magazine Specifications |
Tool Transfer Method |
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Magazines |
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NH4000 DCG |
300 tools |
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No. 40 taper |
NH5000/40 DCG 180 tools |
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tool magazine |
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240 tools |
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300 tools |
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NH5000/50 DCG 140 tools |
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180 tools |
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NH6300 DCG |
60 tools |
Pot transfer |
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Type 5 |
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140 tools |
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(without turnover mechanism) |
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180 tools |
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No. 50 taper |
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NH8000 DCG |
60 tools |
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tool magazine |
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140 tools |
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180 tools |
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NMH6300 DCG |
60 tools |
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140 tools |
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180 tools |
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P-2
1-1 Transition of Touch Panel Screens
The screens displayed on the touch panel change as follows:
By pressing the [EXIT] (F6) soft-key on the start-up screen displayed immediately after turning the power ON, the main menu screen is displayed.
By pressing the [TOOL SETUP] (F1) soft-key on the main menu screen, the TOOL RETURN/ CALL screen (the same as the start-up screen displayed immediately after turning the power ON) is displayed.
Any required screen can be called by pressing the relevant soft-key on the main menu screen.
Main menu screen |
Start-up screen displayed immediately |
|
after turning the power ON |
F1 |
[ ] |
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F6 |
F6 |
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F4 |
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F6 |
P-3
|
F1 |
F2 |
F6 |
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F6 |
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F2 |
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F6 |
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F3 |
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F6 |
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F4 |
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F6 |
P-4
|
F1 |
F3 |
F6 |
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F6 |
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F2 |
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F6 |
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F3 |
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F6 |
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F4 |
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F6 |
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F5 |
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F6 |
F4 |
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F6 |
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P-5
1-2 Tool Pot Layout Diagrams
1-2-1 300-tool Magazine for NH4000 DCG
(H61582A01)
P-6
1-2-2 180-tool Magazine for NH5000/40 DCG
(H61469B01)
P-7
1-2-3 240-tool Magazine for NH5000/40 DCG
(H61470B01)
P-8
1-2-4 300-tool Magazine for NH5000/40 DCG
(H61583A02)
P-9
1-2-5 140-tool Magazine for NH5000/50 DCG
(H61514A01) |
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