Morii-Seiiki NH4000 DCG, NH5000 DCG, NH6300 DCG, NH8000 DCG, NMH6300 DCG OPERATION MANUAL

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RACK MAGAZINE TOUCH PANEL

OPERATION MANUAL

Applicable Model

NH4000 DCG NH5000 DCG NH6300 DCG NH8000 DCG NMH6300 DCG

Applicable Function

60-tool Magazine 140-tool Magazine 180-tool Magazine 240-tool Magazine 300-tool Magazine

Applicable NC Unit

MSX-701 MSX-701III MSX-711 MSX-711III

Before starting operation, maintenance, or programming, carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers so that you fully understand the information they contain.

Keep the manuals carefully so that they will not be lost.

OM-NHRACKTP-A0E

• The contents of this manual are subject to change without notice due to improvements to the machine or in order to improve the manual. Consequently, please bear in mind that there may be slight discrepancies between the contents of the manual and the actual machine. Changes to the instruction manual are made in revised editions which are distinguished from each other by updating the instruction manual number.

• Should you discover any discrepancies between the contents of the manual and the actual machine, or if any part of the manual is unclear, please contact Mori Seiki and clarify these points before using the machine. Mori Seiki will not be liable for any damages occurring as a direct or indirect consequence of using the machine without clarifying these points.

The product shipped to you (the machine and accessory equipment) has been manufactured in accordance with the laws and standards that prevail in the relevant country or region. Consequently it cannot be exported, sold, or relocated, to a destination in a country with different laws or standards.

The export of this product is subject to an authorization from the government of the exporting country.

Check with the government agency for authorization.

990730

SIGNAL WORD DEFINITION

A variety of symbols are used to indicate different types of warning information and advice.

Learn the meanings of these symbols and carefully read the explanation to ensure safe operation while using this manual.

The warning information is classified into three categories, DANGER, WARNING, and CAUTION.

The following symbols are used to indicate the level of danger.

DANGER

WARNING

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damages to the machine.

The information described following the caution symbol must be strictly observed.

Indicates the items that must be taken into consideration.

NOTE

Indicates useful guidance relating to operations.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

The information described in the DANGER frame must be strictly observed.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

The information described in the WARNING frame must be strictly observed.

Indicates the page number or manual to be referred to. The number in ( ) indicates the section number.

1 RACK MAGAZINE TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

1-1 Transition of Touch Panel Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

1-2 Tool Pot Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5

1-2-1 300-tool Magazine for NH4000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5

1-2-2 180-tool Magazine for NH5000/40 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-6

1-2-3 240-tool Magazine for NH5000/40 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-7

1-2-4 300-tool Magazine for NH5000/40 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-8

1-2-5 140-tool Magazine for NH5000/50 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-9

1-2-6 180-tool Magazine for NH5000/50 DCG . . . . . . . . . . . . . . . . . . . . . . . . P-10

1-2-7 60-tool Magazine for NH6300 DCG

60-tool Magazine for NH8000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-11

1-2-8 140-tool Magazine for NH6300 DCG

140-tool Magazine for NH8000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . P-12

1-2-9 180-tool Magazine for NH6300 DCG

180-tool Magazine for NH8000 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . . P-13

1-2-10 60-tool Magazine for NMH6300 DCG . . . . . . . . . . . . . . . . . . . . . . . . . . P-14

1-2-11 140-tool Magazine for NMH6300 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-15

1-2-12 180-tool Magazine for NMH6300 DCG . . . . . . . . . . . . . . . . . . . . . . . . . P-16

1-3 Magazine Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-17

1-3-1 Magazine Mode Selection Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-17

1-3-2 Magazine Indexing Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-18

1-3-3 Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-18

1-4 Selecting the Operation Mode (Only in Maintenance Operations) . . . . . . . . . . . P-19

2 OPERATION OF TOUCH PANEL SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-22

2-1 Magazine Index Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-23

2-2 Setting-Up of Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-24

2-3 Self-Diagnosis of the Magazine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-28

2-4 Indexing the Magazine Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-29

2-5 Manual Rack Magazine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-30

2-6 Recovering Rack Magazine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-32

3 SETTING LIGHT TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-34

3-1 Setting the Use-Inhibited Pots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-35

1 RACK MAGAZINE TOUCH PANEL

A rack magazine touch panel provided at the left side of the machine (rack magazine side) is used to operate the rack magazine.

The switches on the rack magazine touch panel is used for mounting tools in the magazine and removing tools from it.

P-1

Type

Type 5

Applicable Magazines

No. 40 taper tool magazine

No. 50 taper tool magazine

Magazine Specifications Tool Transfer Method

NH4000 DCG 300 tools NH5000/40 DCG 180 tools

240 tools 300 tools

NH5000/50 DCG 140 tools

180 tools

NH6300 DCG 60 tools

140 tools 180 tools

NH8000 DCG 60 tools

140 tools 180 tools

NMH6300 DCG 60 tools

140 tools 180 tools

Pot transfer (without turnover mechanism)

P-2

1-1 Transition of Touch Panel Screens

The screens displayed on the touch panel change as follows:

By pressing the [EXIT] (F6) soft-key on the start-up screen displayed immediately after turning the power ON, the main menu screen is displayed.

By pressing the [TOOL SETUP] (F1) soft-key on the main menu screen, the TOOL RETURN/ CALL screen (the same as the start-up screen displayed immediately after turning the power ON) is displayed.

Any required screen can be called by pressing the relevant soft-key on the main menu screen.

Main menu screen

Start-up screen displayed immediately after turning the power ON

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